Pottinger BOSS L 22T User manual

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4RADUCTIONDELANOTICEDINSTRUCTIONSORIGINALE
Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
.R
Loader wagon
99 517.GB.80I.0
BOSS L 22 T
(Type 517 : + . . 02454)
BOSS L 28 T
(Type 524 : + . . 01501)

ALLG./BA SEITE 2 / 0000-GB
Important information concerning Product
Liability.
According to the laws governing product liability, the manufacturer and dealer are obliged to hand the
operating manual to the customer at the time of sale, and to instruct them in the recommended operating,
safety, and maintenance regulations. Conrmation is necessary to prove that the machine and operating
manual have been handed over accordingly.
For this purpose,
- document A is to be signed and sent to Pöttinger,
- document B remains with the dealer supplying the machine,
- and the customer receives document C.
In accordance with the laws of product liability, every farmer is an entrepreneur.
According to the laws of product liability, property damage is damage caused by a machine and not to
it. An excess of Euro 500 is provided for such a liabilioty.
In accordance with the laws of product liability, entrepreneurial property damages are excluded from
the liability.
Attention! Should the customer resell the machine at a later date, the operating manual must be given
to the new owner who must then be instructed in the recommended regulations referred to herein.
GB Dear Farmer
You have just made an excellent choice. Naturally we are very happy
and wish to congratulate you for having chosen Pöttinger. As your
agricultural partner, we offer you quality and efciency combined with
reliable servicing.
In order to assess the spare-parts demand for our agricultural machines
and to take these demands into consideration when developing new
machines, we would ask you to provide us with some details.
Furthermore, we will also be able to inform you of new developments.

Dokument D
GB-0600 Dokum D Anhänger - 3
ALOIS PÖTTINGER Maschinenfabrik GmbH
A-4710 Grieskirchen
Tel. [phone]
Telefax [phone]
GEBR. PÖTTINGER GMBH
D-86899 Landsberg/Lech, Spöttinger-Straße 24
Telefon [phone] / 112
Telefax (0 81 91) 92 99-188
GEBR. PÖTTINGER GMBH
Servicezentrum
D-86899 Landsberg/Lech, Spöttinger-Straße 24
Telefon [phone] / 231
Telefax (0 81 91) 59 656
Machine checked according to delivery note. All
attached parts removed. All safety equipment, drive
shaft and operating devices at hand.
Operation and maintenance of machine and/or
implement according to operating instructions
explained to the customer.
Tyres checked re. correct pressure.
Wheel nuts checked re. tightness.
Drive shaft cut to correct lenght.
Correct power-take-off speed indicated.
Mechanical functions (opening of rear gate, pivoting
of cutting mechanism out/in, etc.) demonstrated and
explained.
Removing and mounting of knives explained.
Electrical connection to tractor established and
checked re. correct supply (54 g connected). Note
references in operating manual.
Fitting to tractor carried out: hight of drawbar
adjusted, brake cable installed, hand brake lever
assembled in tractor cabin.
Please check. X
According to the product liability please check the above mentioned items.
INSTRUCTIONS FOR
PRODUCT DELIVERY
GB
Function of electrical installation checked and
explained.
Hydraulic connection to tractor established and
checked re. correct supply.
Hydraulic functions (drawbar, opening of rear gate, etc.)
demonstrated and explained.
Handbrake and operating brake tested re. function.
Trial run carried out and no defects found.
Functions explained during trial run.
Automatic on/off switch of loading mechanism
checked.
Pivoting in transporting and operating position
explained.
Information given re. optional extras.
Absolute need to read the operating manual indicated.
In order to prove that the machine and the operating manual have been properly delivered, a conrmation is necessary.
For this purpose please do the following:
- sign the document A and send it to the company Pöttinger
(in case of Landsberg equipment: to the company Landsberg)
- document B stays with the specialist factory delivering the machine.
-document C stays with the customer.

- 4 -
0800_GB-Inhalt_517
TABLE OF CONTENTS GB
Table of contents
WARNING SIGNS
CE sign .............................................................................................. 5
Meaning of warning signs ................................................................. 5
PUTTING INTO OPERATION
General safety tips for using the trailer ............................................. 6
Before starting work.......................................................................... 7
SUPPORTING WHEEL
Operating the swivelling supporting wheel ....................................... 8
Hitching up the implement ................................................................ 8
Parking the implement ...................................................................... 8
PIVOTING DRAWBAR
Adjusting drawbar to tractor’s towing coupler .................................. 9
Pivoting drawbar safety device check .............................................. 9
BRAKE UNIT (MOVEABLE HANDBRAKE)
Initial operation................................................................................ 10
Shortening the bowden cable ......................................................... 10
Adaption to tractor .......................................................................... 10
Brake adjustment ............................................................................ 10
COUPLING AND UNCOUPLING THE TRAILER
Safety Cable ..............................................................................................11
Pull rope ........................................................................................ 11
Drive shaft adaption ........................................................................ 11
Hydraulic connection....................................................................... 11
Putting into operation ..................................................................... 11
Uncoupling and parking the trailer .................................................. 11
Parking in the open ......................................................................... 11
Garaging for winter.......................................................................... 11
HYDRAULIC OPERATION
Hydraulic connection ...................................................................... 12
Operation elements variant I .......................................................... 13
Operation elements variant II .......................................................... 14
Operation errors .............................................................................. 15
ELECTROHYDRAULIC OPERATION
Hydraulic connection ...................................................................... 16
Power supply................................................................................... 16
Installation and check of the electrohydraulic operation................. 17
Trouble shooting.............................................................................. 18
ELECTROHYDRAULIC COMFORT OPERATION
Hydraulic connection ...................................................................... 19
Installation and check of comfort operation.................................... 20
Functions......................................................................................... 21
Trouble shooting.............................................................................. 22
LOADING THE TRAILER
Adjusting the pick-up ...................................................................... 23
Impact deector adjustment (52) .................................................... 23
Loading process in general ............................................................. 23
Starting the loading process ........................................................... 23
To observe during the loading process! .......................................... 23
Finishing the loading process.......................................................... 23
CUTTING UNIT
Quick adjusting cutter unit (M) ....................................................... 24
To swivel a quick adjusting cutter unit out ...................................... 24
Removal of a quick adjusting cutter unit......................................... 24
Maintenance.................................................................................... 24
Cutter safeguard.............................................................................. 24
DRY FORAGE EXTENSION
Mechanical adjustment ................................................................... 25
Sliding plates (56) ............................................................................ 25
Top ropes......................................................................................... 25
TAIL GATE
Opening tailgate mechanically
(S
................................................... 26
Opening and closing tailgate hydraulically
(W
.................................. 26
Travelling on public roads................................................................ 26
Adjustments .................................................................................... 27
Unloading with lowered top frame .................................................. 28
Unloading with raised top frame ..................................................... 28
TROUBLESHOOTING
Troubleshooting............................................................................... 29
MAINTENANCE
Safety points ................................................................................... 30
Spare parts...................................................................................... 30
Opening the side protectors............................................................ 30
Pick-up ............................................................................................ 31
Press................................................................................................ 31
Scraper oor chains ........................................................................ 32
Starting transmission....................................................................... 32
Hydraulic unit .................................................................................. 32
Cleaning of machine parts .............................................................. 32
TECHNICAL DATA
Technical data ................................................................................. 34
Optional equipment......................................................................... 34
Position of Vehicle Identication Plate ............................................ 34
The dened use of the trailer........................................................... 35
Correct loading................................................................................ 35
SUPPLEMENT
Driveshaft ........................................................................................ 39
Lubricants....................................................................................................41
Lubrication chart ............................................................................ 43

- 5 -
GB
Warning signs
0400_GB-Warnbilder_511
Recom-
mendations for
work safety !
All points refer-
ring to satety in
this manual are
indicated by this
sign.
The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine
conforms to the engineering guideline regulations and the other relevant EU guidelines.
EU Declaration of Conformity (see Supplement).
By signing the EU Declaration of Conformity, the manufacturer declares that the machine
being brought into service complies with all relevant safety and health requirements.
CE sign
Meaning of warning signs
Turn engine off when adjustment,
service and repair work is to be
done.
495.163
Wait until all machine components
have stopped completely before
touching them.
Stay clear of gate swinging area
while tractor engine is running.
Stay clear of gate swinging area
while tractor engine is running.
Access only allowed when safety
lock is applied.
Never reach into the pick-up area
aslongastractorengine is running
with PTO connected.
Never reach into the crushing
danger area as long as parts may
move.
Don't step on loading platform if
PTO is connected to tractor and
Engine is running.