Pottinger FARO 3510 L User manual

Operator‘s manual
Translation of the original Operating Manual
Nr.
99+1662.EN.80U.0
Silage trailer
FARO 3510 L / D
(Type 1681 :
+ . . 00001)
FARO 4010 L / D
(Type 1682 :
+ . . 00001
)
FARO 4010 L / D
Combiline
(Type 1662 :
+ . . 00001
)
FARO 4510 L / D
(Type 1683 :
+ . . 00001
)
FARO 5010 L / D
(Type 1684 :
+ . . 00001
)
FARO 8010 L
(Type 1688 :
+ . . 00001
)
FARO 10010 L
(Type 1689 :
+ . . 00001
)

1900_GB-PAGE 2
Product liability, information obligation
Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to instruct
the customer on the operation, safety and maintenance regulations governing the machine.
Confirmation is required to prove that the machine and the operating instructions have been properly handed over. For this purpose
you have received a confirmation e-mail from Pöttinger. If you have not received this mail, please contact your local dealer. Your
dealer can fill in the handover declaration online.
For the purposes of product liability law, every farmer is an entrepreneur.
In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and an
excess (500 euros) exists for this liability.
Corporate damage to property within the terms of the product liability law is excluded from this liability.
Be advised!
The operating instructions must also be handed over with any subsequent machine sale or transfer and the transferee
must be instructed in the regulations stated.
Pöttinger - Trust creates Afnity - since 1871
"Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our
in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute
reliability of our machines in operation are the core competencies for which we stand.
There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no
claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any binding
information about specific features of your machine.
We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical
specifications are possible at any time.
Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Pöttinger Landtechnik GmbH.
All rights according to copyright laws remain expressly reserved by Pöttinger Landtechnik GmbH.
© Pöttinger Landtechnik GmbH – 31st October 2012
Refer to PÖTPRO for additional information about your machine:
Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal.
Scan the QR code on the machine's type plate or look under
www.poettinger.at/poetpro
www.poettinger.at/poetpro
www.poettinger.at/poetpro
www.poettinger.at/poetpro
And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.

GB-0600 Dokum D Anhänger
- 3
PÖTTINGER Landtechnik GmbH
Industriegelände 1
A-4710 Grieskirchen
Tel. 07248 / 600 -0
Telefax 07248 / 600-2511

Machine checked according to delivery note. All attached
parts removed. All safety equipment, drive shaft and
operating devices at hand.

Operation and maintenance of machine and/or implement
according to operating instructions explained to the
customer.

Tyres checked re. correct pressure.

Wheel nuts checked re. tightness.

Drive shaft cut to correct lenght.

Correct power-take-off speed indicated.

Mechanical functions (opening of rear gate, pivoting
of cutting mechanism out/in, etc.) demonstrated and
explained.

Removing and mounting of knives explained.

Electrical connection to tractor established and checked
re. correct supply (54 g connected). Note references in
operating manual.

Fitting to tractor carried out: hight of drawbar adjusted,
brake cable installed, hand brake lever assembled in tractor
cabin.
Please check.
X
According to the product liability please check the above mentioned items.

Function of electrical installation checked and explained.

Hydraulic connection to tractor established and checked
re. correct supply.

Hydraulic functions (drawbar, opening of rear gate, etc.)
demonstrated and explained.

Handbrake and operating brake tested re. function.

Trial run carried out and no defects found.

Functions explained during trial run.

Automatic on/off switch of loading mechanism checked.

Pivoting in transporting and operating position explained.

Information given re. optional extras.

Absolute need to read the operating manual indicated.
Confirmation is required to prove that the machine and the operating instructions have been properly handed over. For this purp
ose you have
received a confirmation e-mail from Pöttinger. If you have not received this mail, please contact your local dealer. Your deale
r can fill in the
handover declaration online.
INSTRUCTIONS FOR PRODUCT HANDOVER
EN

- 4 -
EN
Table of con
T
en
T
enTen
T
T
s
T
T
1500_GB-Inhalt_1662
Recommendations
for work safety
All points refer
-
ing to
safety in
this manual are
indicated by this
sign.
Table of contents
Introduction
................................................................
7
SYM
BO
L
S
U
S
ED
CE mark
.....................................................................
8
Safety hints:
...............................................................
8
Position of the warning signs
...................................
12
IN
ITIA
L
OP
E
RATIO
N
Tips for coupling and uncoupling the trailer
............
13
Tips for parking the device
.......................................
13
Use the trailer only as intended.
..............................
13
Tips for driving with the trailer
..................................
13
Road travel
...............................................................
13
Before initial operation
..............................................
14
Checking before initial operation
..............................
14
IN
ITIA
L C
O
U
P
L
I
NG
TO
TRA
C
TOR
Safety hints:
.............................................................
15
Connecting hydraulic hoses
.....................................
15
Type of hydraulic connection
...................................
15
Position for the closed hydraulic system and LS
......
15
Standard position for the open hydraulic system
....
16
Connect to tractor
....................................................
16
Adjust hose holder
...................................................
16
Cardan shaft
............................................................
16
Adjust trailer coupling
...............................................
17
Vibration damping
.....................................................
17
Adjust pivoting drawbar
.............................................
17
Locking the trailing front axle
...................................
19
Trailing steering axle operation
................................
19
A
D
J
U
STI
NG
TH
E
D
RAWBAR
Adjusting the drawbar
..............................................
20
Driving with a tipped drawbar
..................................
20
Traction coupling ball
...............................................
20
Adjusting the pivoting drawbar
.................................
20
SU
PPORT
LEG
Fold up support stand
..............................................
22
Fold in the support leg
.............................................
22
P
I
CK-U
P
General safety information
.......................................
23
Setting pick-up pivoting range
..................................
23
Adjusting pick-up relief
.............................................
23
Sensing roller (optional)
...........................................
24
C
U
TTI
NG UN
IT
General safety information
.......................................
25
Checking before operation
.......................................
25
Folding the cutter beam using the external
keypad
.....................................................................
25
Unfolding the cutter beam in case of blockage
........
26
Pivot the knife bank out.
...........................................
26
Swivel in the cutter unit
............................................
27
Remedying malfunctions
.........................................
27
T
AI
T
T
LG
AT
E
Safety advice
...........................................................
29
Safety device
..........................................................
29
Unloading using dosing rollers (Profiline)
................
29
Variations
.................................................................
30
Adjusting the final height of the open tailgate
(optional)
..................................................................
31
T
AI
T
T
LG
AT
E
Safety advice
...........................................................
32
Closing the tailgate (Combiline)
...............................
32
Tailgate closing pressure
.........................................
33
Unloading using dosing rollers (Combiline)
.............
33
CROSS
C
O
NVEY
OR
B
EL
T
EL
EL
Wide cross conveyor
.............................................
34
Overview:
.................................................................
34
Maintenance:
...........................................................
35
Removal of discharge beaters (only for Profiline)
....
36
DIS
C
HAR
GE
B
E
AT
E
RS
General safety information
.......................................
37
E
X
T
EN
SIO
N
Assembling the top frame section (Profiline)
...........
38
SE
T
U
P
A
ND F
RO
N
T
C
O
VE
RS
Hydraulic front cover (optional) - Combiline
.............
40
Chaffing - Lateral loading - Combiline
.....................
40
Wagon loading - Combiline
......................................
40
Mechanical front cover (series) - Combiline
.............
40
Cover plate for press
1)
............................................
41
DIR
EC
T
CO
N
TRO
L
Extension
.................................................................
42
Control console
........................................................
42
Meaning of keys
.......................................................
42
Direct control initial operation
..................................
43
WORK menu loading function
.................................
43
WORK menu unload functions
................................
45
SET menu
................................................................
48
Test menu
.................................................................
51
Data menu
...............................................................
53
Configuration menu
.................................................
53
Diagnostic function
..................................................
54
Acknowledging errors:
.............................................
54
Ignoring errors:
........................................................
54
Cutting unit monitoring
.............................................
55
Rear wall monitoring
................................................
55
Entrance door monitoring
........................................
55
Sensor voltage
.........................................................
55
CAN I/O defect
.........................................................
55
STUFF
.....................................................................
56
Time out
...................................................................
56
POW
E
R
C
O
N
TRO
L
Terminal performance features
................................
57
Initial start
................................................................
57
Key assignment
.......................................................
58
Menu tree
.................................................................
59
General safety information
.......................................
60
Menus
......................................................................
60
Hydraulically controlled cross conveyor
...................
66
Mechanical cross conveyor
......................................
66
Diagnosis function
...................................................
84
Alarm messages
......................................................
84
Monitoring alarms
....................................................
86
Electronic positive steering (EZL) - fault
messages
................................................................
88
ISOB
U
S TE
R
M
I
N
A
L
Operation structure - trailer with ISOBUS solution
...
90
Before starting
.........................................................
91
General safety information
.......................................
91
Start menu
..............................................................
91
Basic settings menu
.................................................
92
Front flap menu
........................................................
97
Loading menu
..........................................................
98
Unloading menu
....................................................
100

- 5 -
EN
Table of con
T
en
T
enTen
T
T
s
T
T
1500_GB-Inhalt_1662
Functional routine of automatic unloading without
cross conveyor
.......................................................
100
Cancelling the automatic unloading
........................
101
Scraper floor menu
.................................................
101
Unloading menu with cross conveyor
....................
102
Functional sequence of automatic unloading with
cross conveyor
.......................................................
103
Functional sequence with interruption / ending of
automatic unloading:
..............................................
103
Transport menu
......................................................
104
SET menu
..............................................................
105
Configuration menu
................................................
112
Test Menu
...............................................................
114
Data menu
..............................................................
116
Tips on dealing with faults
......................................
117
Diagnosis menu
......................................................
117
Monitoring alarms
...................................................
119
Electronic positive steering* (EZL) - error
notifications
.............................................................
121
Isobus "Auxiliary" function (AUX)
...........................
122
W
IR
ele
SS
T
e
R
m
I
n
A
l
General safety information
.....................................
123
Information for the retrofitting of the "Field operator" in
the implement
........................................................
123
Maintenance instructions
.......................................
123
Connections
..........................................................
123
Holder connection cable for ISOBUS cable
harness
..................................................................
123
Installation in vehicle
..............................................
124
System menu
..........................................................
124
Wireless connection
................................................
124
Info form - Bluetooth
..............................................
125
Test programme “Quality of wireless connection”
..
125
Battery status information
......................................
126
Changing a defective battery
................................
126
External charging adapter
......................................
126
Retainer
.................................................................
126
lOA
d
I
ng
TH
e
TRAI
le
R
Loading procedure general
....................................
127
Pick-up setup
..........................................................
127
Deflector plate setup (52)
......................................
128
Starting the loading process
..................................
128
Bear in mind during loading!
..................................
128
u
nl
OA
d
I
ng
Wagon unloading
...................................................
129
Regulating equipment shut-off clutch (NS)
............
129
Ending unloading
...................................................
129
g
ene
RA
l m
AI
n
T
en
A
nce
Safety advice
.........................................................
130
General maintenance information
..........................
130
Cleaning of machine parts
.....................................
130
Parking in the open
................................................
130
Winter storage
........................................................
130
Articulated shafts
....................................................
131
Hydraulic unit
..........................................................
131
Gas container
........................................................
132
Overload clutch
......................................................
132
Adjusting the brakes
..............................................
132
mAI
n
T
en
A
nce
Opening the side covers
........................................
133
Entering the loading area
.......................................
133
Pick-up
...................................................................
133
Baler:
.....................................................................
134
Cutting unit
.............................................................
134
Removing a scraper
...............................................
135
Transmission
..........................................................
136
Chains
.....................................................................
137
Towing eye wear 548.76.421.0
(optional extra)
........................................................
137
Frame bolt fittings
..................................................
138
Adjustment dimension for sensors
.........................
138
Filter change
...........................................................
141
Self-powered cross conveyor
..................................
141
Safety of the electric equipment
.............................
141
Disposal of old equipment
......................................
141
Lifting points for lifting jacks
....................................
141
Protecting the electrical system
..............................
142
Hyd
RA
ul
I
c c
HASSIS
Adjusting and checking the hydraulic chassis
1)
.....
143
General safety information
......................................
145
Internal hydraulic supply for cross conveyor belt
....
145
Oil tank
....................................................................
145
Pump
......................................................................
145
General safety
........................................................
147
Coupling the air brake hoses
.................................
147
Service and maintenance on the air brake unit
......
147
Release position on the brake unit
..........................
148
Parking the wagon
..................................................
149
Hyd
RA
ul
I
c
BRA
ke
S
y
ST
em
Initial operation
......................................................
150
Park tractor/trailer and secure
................................
150
Relocate machine
..................................................
150
Uncouple the trailer
.................................................
151
Resuming operation after a malfunction
.................
151
Releasing an emergency brake without tractor
......
152
Axle
S
A
nd
A
xle un
ITS
General tips
...........................................................
153
Lubrication points
...................................................
153
Maintenance work on wheels and brakes
..............
155
Maintenance work on the hydraulic running gear
...
157
fA
ul
TS
ul
ul
Troubleshooting
......................................................
161
e
lec
TRO
-
H
yd
RA
ul
I
c
S
Disruptions and remedies for electrical failures
.....
162
Technical data
........................................................
164
T
ec
H
n
I
c
A
l
d
ATA
Connections required
............................................
165
Position of type plate
..............................................
165
Type plate position
.................................................
165
Use of the trailer as intended
.................................
165
Correct loading:
.....................................................
166
W
H
eel
S
A
nd
T
y
R
e
S
Tightening torque
....................................................
167
Air pressure
............................................................
167
Su
PP
lemen
T
S
A
fe
T
y
A
dv
I
ce
General tips
............................................................
172
Adapting the cardan shaft
.......................................
174
Construction of the cardan shaft
.............................
175
Installing the cardan shaft onto the transmission
....
175
Maximum permitted joint angle
...............................
176
Cam clutch coupling
...............................................
177
Removal of cardan shaft
.........................................
177

- 6 -
EN
Table of con
T
en
T
enTen
T
T
s
T
T
1500_GB-Inhalt_1662
Lubrication
..............................................................
178
Lubrication chart
.....................................................
179
Lubricants
...............................................................
181
e
me
R
gency
BRA
ke v
A
ke v
ke v
lve
Emergency brake valve
.........................................
184

- 7 -
EN
Introduct
I
Introduct
Introduct
on
1700_GB-Introduction
Introduction
Dear Customer
These Operating Instructions are intended to allow you
to familiarise yourself with the implement and provide
you with clear information on safe and correct handling,
care and maintenance. Thus please take the time to read
these Instructions.
These Operating Instructions comprise part of the imple
-
ment. They are to be kept at a suitable location and acces
-
sible to staff over the entire service life of the implement.
Instructions based on the national provisions regarding
protection against accidents, road traffic and environmental
protection are also to be applied additionally.
Anypersonscommissionedwiththeoperation,maintenance
or transport of the implement must read and understand
these Instructions, in particular the safety information, prior
to starting work. Any warranty claims lapse on non-obser
-
vance of these Instructions.
In case you have questions related to this operation manual
or further questions about this implement, please contact
your dealer.
Care and maintenance performed in good time and scru
-
pulously according to the maintenance intervals specified
ensure operational and traffic safety as well as the reliability
of the implement.
Use only the original spare parts and accessories from
Pöttinger or accepted by Pöttinger. For those parts relia
-
bility, safety and suitability for Pöttinger machines can be
assured. Warranty claims lapse if non-approved parts are
used. The use of original parts is also recommended after
the warranty period has expired to maintain the performance
of the implement in the long term.
Product liability legislation obliges the manufacturer and
the authorised dealer to issue Instructions when selling
implements and to instruct customers in the use with refer
-
ence to the safety, operating and maintenance regulations.
Confirmation in the form of a declaration of transfer is
required to verify that the implement and Instructions have
been transferred correctly. The declaration of transfer was
attached to the implement on delivery.
Every self-employed person and farmer is an entrepreneur
within the meaning of the product liability legislation. In
accordance with the laws of product liability, entrepre
-
neurial property damages are excluded from the liability.
All damage to property within the meaning of the product
liability legislation is regarded as damage caused by the
implement but not to the implement.
These Operating Instructions are integral part of the imple
-
mentdelivery scope.Youshouldthereforehandthemoverto
the new owner if ownership of the implement is transferred.
Train and instruct the new owner in the regulations stated.
The Pöttinger Service-Team wishes you good luck.

- 8 -
1801_EN-Sicherheit ANSI
EN
Symbol
S
u
S
S
ed
CE mark
The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering
guideline regulations and the other relevant EU guidelines.
EU
D
eclaration of
C
onformity (see Attachment)
By signing the EU Declaration of Conformity, the manufacturer declares that the machine that
is brought into service complies with all relevant fundamental safety and health requirements.
Safety hints:
These Operating Instructions contain the
following
F
igures:
D
D
A
A
NGE
NGE
R
R
If you do not follow the instructions in a text section
If you do not follow the instructions in a text section
with this marking, there is a risk
with this marking, there is a risk
of fatal or life-
of fatal or life-
threatening injury.
threatening injury.
threatening injury.
threatening injury.
threatening injury.
threatening injury.
threatening injury.
•
•
All instructions in such text sections must be
All instructions in such text sections must be
followed!
followed!
WAR
WAR
WAR
WAR
WAR
N
N
I
I
NG
NG
If you do not observe the instructions marked this
If you do not observe the instructions marked this
way, there is the risk of a severe injury.
way, there is the risk of a severe injury.
•
All instructions in such text sections must be
All instructions in such text sections must be
followed!
followed!
C
C
A
A
U
U
TIO
TIO
N
N
If you do not observe the instructions marked this
If you do not observe the instructions marked this
way, there is the risk of an injury.
way, there is the risk of an injury.
•
•
All instructions in such text sections must be
All instructions in such text sections must be
followed!
followed!
N
OT
OT
E
If you do not observe the instructions marked this
If you do not observe the instructions marked this
way, there is the risk of material damage.
way, there is the risk of material damage.
•
•
All instructions in such text sections must be
All instructions in such text sections must be
followed!
followed!
TIP
TIP
The text sections marked in this way provide you with
The text sections marked in this way provide you with
special recommendations and advise regarding the
special recommendations and advise regarding the
economical use of the implement.
economical use of the implement.
ENV
ENV
IRO
IRO
NMEN
T
T
The text sections marked in this way provide practices
The text sections marked in this way provide practices
and advice on environmental protection.
and advice on environmental protection.
The features marked as (optional) are only available as
standard with specific implement versions or are only
offered for specific versions as optional equipment or are
only offered in certain countries.
Figures may deviate from your implement in detail and are
to be taken as illustrations of operating principle.
Designations such as right and left always apply as the
direction of travel unless the text or illustrations clearly
show otherwise.

- 9 -
EN
2000_EN-Warnbilder_1662
1
Secureyourrighttoproductliabilitybysigningthe declarationoftransfer.
2
Make sure that the bolts are locked in place.
3
Warning - danger zone!
4
Lubricating position
5
495.163
Stay clear of gate swinging area while tractor engine is running. Access
only allowed when safety lock is applied.
6
M 20 x 1,5
350 Nm
1 bar
= 14,5 psi
= 100 kPa
495.808.402/19
bar
km/h
bar
km/h
k
k
g
1
6x6,5-8
1
0PR
1
,5
40
500/50-
1
7
1
49A8
2,2
40
5250
500/50-
1
7
1
49A8
2,9
40
6500
520/50R
1
7
1
4
7D
2,2
40
5250
520/50R
1
7
1
4
7D
3,0
40
6500
555/45-
1
7F
R
T
1
5
4F
4,2
40
5,0
80
6000
560/45R22,5
1
46D
2,4
40
6500
560/45R22,5
1
52D
3,2
40
4,0
65
7
500
620/40R22,5
1
48D
2,3
40
6500
620/40R22,5
1
5
4D
3,0
40
4,0
65
7
500
7
1
0/35R22,5
1
5
7D
2,6
40
4,0
65
8000
600/50R22,5
1
59D
2,8
8
00
/40R22,5
00/40R22,500
1
68D
2,0
40
3,1
65
9000
40
4,0
60
9000
7
1
0/45R22,5
1
65D
2,3
40
3,4
65
9000
M 22 x 1,5
500 Nm
Tyre pressure table
7

- 10 -
EN
2000_EN-Warnbilder_1662
8
9
Never reach into the crushing danger area as long as parts may move.
10
11
12
Never reach into the pick-up area as long as tractor engine is running
with PTO connected.
13
Pick-up adjusting height
14
494.529
Consult the manual!

- 11 -
EN
2000_EN-Warnbilder_1662
15
Do not touch any moving machine parts. Wait until they have stopped
completely.
16
Shut engine off and remove key before carrying out maintenance or
repair work.
17
Turn engine off and remove key before carrying out any adjustment,
service or repair work.

- 12 -
EN
2000_EN-Warnbilder_1662
Position of the warning signs

- 13 -
EN
1800_GB-In
I
t
I
al operat
I
on_511
In
I
In
In
t
I
t
t
al operat
I
I
I
al operat
al operat
on
Tips for coupling and uncoupling the
trailer
•
 Danger
of
injury
exists
when
coupling
machines
to
the tractor!
•
 During
coupling
do
not
enter
the
area
between
the
trailer and the tractor as long as the tractor is moving.
• Nobody
is
allowed
to
stand
between
tractor
and
trailer without the tractor being secured against
rolling using parking brake and/or wheel chocks!
• Attach
and
detach
drive
shaft
only
when
motor
has
stopped.
• The
cardan
shaft
must
properly
engage
during
coupling.
Tips for parking the device
• When
parking
the
trailer,
the
cardan
shaft
must
be
properly stowed or secured with a chain.
Do not use safety chain (H) to suspend the cardan
shaft.
• Secure
machine
with
the
anti-theft
device
1.
Fit anti-theft device to the coupling.
2.
Secure anti-theft device with a padlock.
064-19-002 064-19-003
Use the trailer only as intended.
Intended use: see chapter "Technical Data".
• Do
not
exceed
the
performance
limits
(permissible
axle load, bearing load, total weight) of the trailer.
The corresponding data is listed on the right side of
the trailer.
•
 In
addition,
observe
the
power
range
limits
of
the
tractor in use.
•
 The
trailer
may
not
be
used
to
transport
persons,
animals or objects.
Tips for driving with the trailer
The coupled trailer influences the driving properties of
the towing vehicle.
• Tipping
hazard
when
working
on
slopes.
• Driving
style
must
be
adapted
to
the
specific
terrain
and ground conditions.
• Comply
with
the
max.
speed
limit
(depending
on
the
trailer equipment).
a.
The towing vehicle is to be sufficiently equipped
with weights in order to guarantee the steering and
braking capacity (a minimum of 20% of the vehicle’s
tare weight on the front axle).
20%
20%
Kg
Kg
• Pay
attention
to
the
height
of
the
trailer
(in
particular
when driving through low passages, under bridges,
overpasses, etc.)
•
 How
the
trailer
is
loaded
impacts
the
driving
properties
of the towing vehicle.
Road travel
• Observe
the
statutory
regulations
for
your
country.
•
 Travelling
on
public
roads
is
only
permitted
with
the tailgate closed, the steps folded up and the
cutting unit folded in at the side. In this case, the
lighting equipment must be mounted vertically to the
carriageway.

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Checking before initial operation
1.
Check that all safety equipment (coverings, casings,
etc.) are in proper order and fitted in position on the
trailer.
2.
Grease the trailer in accordance with the lubrication
chart. Check the gearbox for leaks and the oil level.
3.
Check that tyres have the correct air pressure.
WAR
WAR
WAR
N
I
I
NG
NG
Risk of serious injury caused by exploding or
Risk of serious injury caused by exploding or
damaged tyres.
damaged tyres.
•
•
Never exceed the maximum tyre pressure
Never exceed the maximum tyre pressure
stipulated by the manufacturer.
stipulated by the manufacturer.
•
•
Regularly check the air pressure.
Regularly check the air pressure.
•
•
A list on the topic of air pressure is given in
A list on the topic of air pressure is given in
the chapter “Wheels and tyres”.the chapter “Wheels and tyres”.
4.
Check that wheel nuts are sitting firmly.
5.
All swivelling parts (tailgate, adjusting lever, cutting
unit, etc.) must be secured against dangerous position
changes.
6.
For the cutting unit:
• the
retaining
bolts
on
the
left
and
right
are
secured
• the
blade
overload
safety
device
is
clean
• the
ground
clearance
is
sufficient
and
the
cutter
beam is fully retracted.
•
 blade
wear
7.
Secure trailer only using the fixtures provided.
8.
Make the electrical connections to the tractor and check
their functionality. Take note of the tips in the operating
manual!
9.
Connect hydraulic lines to tractor.
• Check
hydraulic
hoses
for
damage
and
wear.
• Ensure
the
correct
connection.
10.
Carry out adaptation to the tractor:
• Drawbar
height
• Brake
cable
location
(if
available)
• Install
the
hand
brake
lever
in
the
tractor
cabin
(if
available)
• Cut
drive
shaft
to
the
correct
length
and
check
the
function of the overload safety (see supplement).
11.
Ensure the correct p.t.o.-r.p.m..
12.
Check parking brake and service brake functions.
Before initial operation
TIP
The following list should make the trailer's initial operation
The following list should make the trailer's initial operation
easierforyou.Morepreciseinformationcanbe foundinthe
easierforyou.Morepreciseinformationcanbe foundinthe
corresponding chapters and the appendix to this manual.
corresponding chapters and the appendix to this manual.
1.
Before commencing work, the operator must become
familiarised with all of the operating equipment and
functions. Learning these during operation is too late!
Danger to life
2.
Also observe the tips in the respective chapters and
in the supplement to this operating manual. (Various
hazards)
3.
Observe the safety tips attached to the trailer. An
explanation of the meanings of the individual graphic
warning symbols can be found in the chapter "Warning
symbols". (Various hazards)
4.
The vehicle is to be tested for road worthiness and
operating safety before each operation. Danger to life
5.
Direct all persons out of the danger area before activating
the hydraulic devices and turning on the drive. The
danger of being crushed or cut exists in the Pick-up,
cutting unit, tailgate and upper extension areas. (Danger
to life)
6.
Before starting the vehicle, the driver must ensure that
nobody will be endangered and that no obstructions
exist. If the driver's sight and overall view of the roadway
directly behind the trailer is impeded, then guidance is
required when reversing. (Danger to life)

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Safety hints:
D
A
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D
D
anger to life caused by vehicles and trailers that
anger to life caused by vehicles and trailers that
are not safe for driving on the road.
are not safe for driving on the road.
•
Check the functionality of lighting!
Check the functionality of lighting!
•
Check the functionality of the brakes!Check the functionality of the brakes!
•
Check the functionality and integrity of the
Check the functionality and integrity of the
protective covers!
protective covers!
Connecting hydraulic hoses
N
N
OT
OT
E
E
Risk of damage to the hydraulic block.
Risk of damage to the hydraulic block.
•
•
Install - if not present - a pressure-free
Install - if not present - a pressure-free
return to the tractor.
return to the tractor.
-
Switch off pto before attaching
-
Bring the control unit lever (ST) in floating position
(neutral position).
-
Ensure clean plug connections
Tractor limit values:
-
Maximum hydraulic pressure: 200 bar
-
Maximum flow through amount: 90 l/min
Exception:
Jumbo 7210 Combiline: 130 l/min)
Jumbo 10010 Combiline: 130 l/min
Type of hydraulic connection
Single-acting servo
If the tractor is equipped only with single-acting servos,
it is absolutely necessary for your specialised workshop
to install an oil return pipe (T), if it does not already exist.
- Connect the oil return hose (2) to the tractor's oil return
line (T).
-
Connect pressure line (1) to the single-acting servo.
Dual-acting servo
- As with the single-acting control device, connect the oil
return pipe (2) to the tractor's oil return pipe (T).
-
Connect pressure pipe (1). (The pressure line is the
one going to the pressure filter on the implement)
Connect to Load Sensing (LS)
When connecting the hydraulic pipes, the tractor must
be turned off.
-
Connecttheoilreturnpipe(T)(largestcouplingdiameter)
-
Couple the Load Sensing (LS) line to the LS-connector
on the tractor (smallest coupling diameter).
-
Connect the pressure pipe (P) (medium coupling
diameter)
Position for the closed hydraulic system
and LS
with tractors with constant pressure pump, for example:
John Deere, CASE - MAXXUM, CASE - MAGNUM,
FORD SERIES 40 SLE
Before coupling, the screw (7) on the hydraulic block is to
be screwed completely in (7b).

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Standard position for the open hydraulic
system
With tractors with constant current pump.
The position of the screw (7) is factory set (7a).
N
OT
OT
E
Risk of damage to the hydraulic block caused by
Risk of damage to the hydraulic block caused by
accelerated wear of the hydraulic oil.
accelerated wear of the hydraulic oil.
•
•
Check the overpressure valve of the tractor
Check the overpressure valve of the tractor
hydraulics and, if necessary, let the oil cool
hydraulics and, if necessary, let the oil cool
down.
7b
001-01-23
001-01-23

7
7
7a
Standard position for the open hydraulic system
7b
Position for tractors with closed hydraulic system and
LS system
LS = Load sensing valve
Connect to tractor
Operation:
-
Connect 2-pin plug to the DIN 9680 socket at tractor
L
ighting:
-
Connect 7-pin plug at tractor
-
Check function of lighting at trailer.
F
or tractors with Isobus control
-
Connect the 9-pin ISO plug to the ISObus socket on
the tractor.
Adjust hose holder
-
Adjust hose holder so that there is sufficient distance
between hydraulic lines and drawbar (A2).
Cardan shaft
N
N
OT
OT
E
E
Risk of damage to the device and/or to the cardan
Risk of damage to the device and/or to the cardan
shaft.
shaft.
•
•
Adjust the length of the cardan shaft to the
Adjust the length of the cardan shaft to the
tractor if necessary. (See Annex "Cardan
tractor if necessary. (See Annex "Cardan
shaft")
shaft")
Correct adjustment, installation and maintenance of the
PTO drive shaft is the requirement for a long service life.
The details for this are described in the section “PTO Drive
Shaft” and it is imperative to adhere to them.

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Adjust trailer coupling
Attach the trailer coupling (A) at the tractor so that there
is sufficient distance between cardan shaft and drawbar
(A1) when the trailer is attached, especially on pivoting.
A
001-01-26
A1
001-01-25
Vibration damping
Standard fitting for JUMBO, TORRO
Optional for EUROPROFI, FARO, PRIMO
Important! To ensure that vibration absorption functions
properly:
-
The cylinder (K) may not be completely retracted for
road transport
-
Extend cylinder (K) approx. 1 - 2 cm
136-07-10
G

1 -  
1 -  
Preload pressure in gas container (
G
):
Type
F
ill pressure
PRIMO, FARO
50 bar
EUROPROFI
70 bar
TORRO
80 bar
JUMBO (
2 t hitching)
100 bar
JUMBO (
3 t and 4 t hitching)
90 bar
• Pressure
change
-
see
Chapter
"MAINTENANCE"
Adjust pivoting drawbar
To allow pick-up to work properly, the height (H ) of coupled
trailer must be correctly set (pick-up pivoting area).
-
See Chapter "Pick-up" for adjustment dimension (M)
Starting situation:
-
Trailer coupled to tractor.
-
Both hydraulic cylinder pistons of the pivoting drawbar
must be completely retracted.
Adjustment process:
-
Release locknuts (K) at the threaded spindles.
-
By turing the cylinder pistons (50), screw the threaded
spindle in or out until the dimension (M) is reached.
N
OT
E
M
aterial damage caused by incorrect setting for the
threaded spindle.
•
Do not exceed the maximum limit (L max)
given in the table!

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Type
Type
Part
Part
n
n
o.
o.
l
l
max
max
EUROBOSS,
EUROBOSS,
BOSS ALPIN
BOSS ALPIN
Single-action
Single-action
442,092
442,092
570 mm
570 mm
EUROBOSS,
EUROBOSS,
BOSS ALPIN
BOSS ALPIN
Dual-action
Dual-action
442,841
570 mm
BO
BO
SS
J
J
UNIOR
UNIOR
442,047
560 mm
PRIMO, FARO EU
-
-
ROPROFI, TORRO,
ROPROFI, TORRO,
JUMBO
JUMBO
(2 t hitching)
(2 t hitching)
442,240
442,240
555 mm
555 mm
TORRO 3t
TORRO 3t
(3 t hitching)
442,858
540 mm
540 mm
JUMBO 3t and 4t
(3 t and 4 t hitching)
(3 t and 4 t hitching)
442,858
442,858
540 mm
540 mm
-
The maximum adjustment range may not exceed (L
max see Table)
-
Adjustment is to be performed alternately on both
hydraulic cylinders.
-
Both hydraulic cylinders must be set at the same length.
-
Retighten locknuts (K).

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Locking the trailing front axle
D
A
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R
LL
ife-threatening danger exists through machine
ife-threatening danger exists through machine
tipping over.
tipping over.
L
L
ock the steering axle in the following
ock the steering axle in the following
situations:
situations:
•
•
when travelling straight ahead quickly at 30
when travelling straight ahead quickly at 30
km/h or more
km/h or more
•
•
with unpaved surfaces
with unpaved surfaces
•
in sloped areas
in sloped areas
•
on relief of the front axle by pivoting drawbar
on relief of the front axle by pivoting drawbar
operation
operation
•
when driving over the drive-in silo
when driving over the drive-in silo
•
when the side guide of the non-steering axle
when the side guide of the non-steering axle
is no longer sufficient
is no longer sufficient
Trailing steering axle operation
The trailing front axle is operated differently depending on
tractor and wagon equipment.
F
or tractors without the
L
oad sensing system
137-06-02
-
connect additional hydraulic line to tractor
-
open or close the trailing front axle using control (ST)
F
or tractors with the
L
oad sensing system
137-06-03
-
hydraulic line is connected to hydraulic block
-
operation takes place through the “POWER CONTROL”
or the “ISOBUS terminal”
(see description of the relevant Control)

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W
bar
W
W
Adjusting the drawbar
• The
permissible
load
on
the
coupling
point
should
be
taken from the vehicle type plate.
• The
permissible
DC
value
should
be
taken
from
the
drawbar type plate or tow eye type plate.
• The
tightening
torque
of
the
fastening
bolts
of
the
trailer
coupling rings:
-
M16x1,5 10.9
250 Nm
-
M20x1,5 10.9
460 Nm
Driving with a tipped drawbar
Only short distances on even stretches in a tipping
situation (to unload) are permitted. Tipping slightly
(during travel) is permitted without reservation.
When travelling in an angled state, take particular care
that the upward angular movements of the towing rings/
traction coupling ball are limited.
Traction coupling ball
N
ote:
•
 The
traction-coupling
ball
may
only
be
connected
with
coupling ball type 80, as produced by Scharmüller
(Kugelkupplungsprofi)GmbHorotherapprovedcoupling
balls (80 mm ball diameter) that are suited for secure
connection and locking.
M
aintenance of the traction coupling ball
In addition to the general vehicle maintenance
•
 grease
the
contact
surfaces
at
the
point
of
coupling
•
 inspect
the
fixing
bolts
of
the
traction
coupling
ball
on
a firm seating
•
 renew
damaged,
malformed
or
worn
traction
coupling
balls.
-
Only allow exchanges to be carried out by specialists!
D
D
A
NGE
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R
R
D
D
anger to life caused by incorrect repair of a damaged
anger to life caused by incorrect repair of a damaged
towing eye.
towing eye.
•
•
Have the damaged towing eye exchanged
by a specialist workshop. Unauthorized
by a specialist workshop. Unauthorized
repairs to the safety-critical parts will lead to
repairs to the safety-critical parts will lead to
loss of warranty.
loss of warranty.
•
•
Damaged parts must always be exchanged
Damaged parts must always be exchanged
with the original Pöttinger parts.
with the original Pöttinger parts.
•
•
Never attempt to bend or weld the damaged
Never attempt to bend or weld the damaged
parts.
parts.
Adjusting the pivoting drawbar
Requirement:
All hydraulic and electrical cables have to be already
connected (see chapter "First installation on the tractor")
Adjust pivoting drawbar:
Set desired height of the pivoting drawbar via the keys on
the terminal or the external keypad.
Operation of the external keypad:
The external keypad is left in the direction of travel above
the cutting unit.
533-15-050
1
2
A
The external keypad has been secured against uninten
-
tional activation.
1.
Hold the button (A) down for 3 seconds. Afterwards,
the function keys are ready to use for 5 seconds. (The
left LED above a key glows as long as the key is ready
for use.)
2.
Usethefunctionkeywhile the LED islitinordertoactivate
a function. This automatically extends the operational
capability of the external keypad for 30 seconds.