quiko SUB User manual

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UNDERGROUND GEARMOTOR FOR SWING GATES
AUTOMAZIONE INTERRATA PER CANCELLI A BATTENTE
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QK-SUB24 – QK-SUB220
SUB

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C O N T E N T S
TECHNICAL FEATURES 21
FOUNDATION BOX DIMENSION 21
PRE-INSTALLATION CONTROL 21
MATERIALS FOR INSTALLATION 22
INSTALLATION 22
DRAINAGE PIT 24
MOUNTING THE MECHANICAL LIMIT SWICTHES (OPTIONAL QK-FCKIT)
GENERAL ADVICE 26
USE 26
MAINTENANCE 27
TYPICAL SYSTEM 28
ELECTRICAL CABLES’ CROSS SECTION 28
GUIDE FOR INSTALLING SWING GATES 29
MAINTENANCE RECORD BOOK 35
DECLARATION OF COMPLIANCE (1) 37
DECLARATION OF COMPLIANCE (2) 38
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C O N T E N T S
TECHNICAL FEATURES 21
FOUNDATION BOX DIMENSION 21
PRE-INSTALLATION CONTROL 21
MATERIALS FOR INSTALLATION 22
INSTALLATION 22
DRAINAGE PIT 24
MOUNTING THE MECHANICAL LIMIT SWICTHES (OPTIONAL QK-FCKIT)
GENERAL ADVICE 26
USE 26
MAINTENANCE 27
TYPICAL SYSTEM 28
ELECTRICAL CABLES’ CROSS SECTION 28
GUIDE FOR INSTALLING SWING GATES 29
MAINTENANCE RECORD BOOK 35
DECLARATION OF COMPLIANCE (1) 37
DECLARATION OF COMPLIANCE (2) 38
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TECHNICAL FEATURES
TECHNICAL DATA
QK
-
SUB220
QK
-
SUB24
MOTOR’S FEEDING 230Vac 24Vdc
FREQUENCY 50Hz -
ABSORBED POWER 350W 50W
ABSORBED CURRENT 2,1A 5,2A
OPERATING TEMPERATURE -30 / +70 °C -30 / +70 °C
MOTOR SPEED 1400rpm 1500rpm
OPENING TIME 16” 16”
NOMINAL THRUST 380N 300N
PROTECTION DEGREE IP67 IP67
WORKING CYCLE 30% max 30% max
MOTOR’S WEIGHT 10 Kg 9,5 Kg
CAPACITOR 12,5µf NO
THERMAL PROTECTION 150°C NO
PERMANENT LUBRICATION YES YES
MAX. LEAF LENGTH 3 m 3 m
MAX. LEAF WEIGHT 400 Kg 400 Kg
FOUNDATION BOX DIMENSION
DIMENSION QK-CFSUB
LENGTH 375mm 375mm
WIDTH 320mm 320mm
HEIGHT 225mm 225mm
PRE-INSTALLATION CONTROL
Before installing the automation, you must check:
-size and weight of gate;
-wind and temperature factor;
-operating frequency;
Borinato F.lli Snc is liable only for products it manufactures and commercializes. Once automated, the gate
becomes a machine and is therefore subjected to the rules of the “ Machinery Directive”. It is on the installer to
verify its security. WARNING: Borinato F.lli Snc is not liable for any damages to people, animals or things due
to unauthorized modifications, alterations or betterments on its products by third parties.
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MATERIALS FOR INSTALLATION
INSTALLATION
−The pivot point of the gate can be found on the foundation box, that is on the unlocking lever, on
which the sphere will be inserted and the leaf will be welded;
−QK-SUB24 and QK-SUB220 operators can open gates up to a 110°angle;
−To open the gate up to a 180°angle please request the apposite optional accessory (QK-KIT180).
−Once the foundation box has been settled in place, the gate can be mounted above. (Figure D)
Figure A
1 – Foundation box;
2 – Gearmotor;
3 – Motor lever;
4 – Mechanical limit switch for closing (optional);
5 – Connecting lever;
6 – Unlocking lever;
7 – Support bracket;
8 – Mechanical limit switch for opening (optional);
9 – Sphere;
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−The opening angle of the gate has an
important influence on the position of the
foundation box;
−The foundation box must be set in concrete.
Piping for electrical wiring and drainage
should be borne in mind during this
operation;
−The top of the foundation box should be
slightly higher than surrounding concrete.
Figure B
Figure C
Figure D
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−The manual release device support must be welded onto the leaf now. Turning the key in the
apposite hole the system switches to manual operation so that the gate can be opened by hand if
necessary. (Figure E)
−Gate knockers must be mounted on ground to limit the movement of the gate. (Figure F)
DRAINAGE PIT
If the drainage of the installation cannot be connected up to the main drains, it may be possible to
use a drainage pit. The floor must be permeable by water, and the cover of the foundation box should
be protected against heavy rainfall or surface water with sealant silicon. The drainage pit should be
dug out so as to be appreciably lower than the bottom of the foundation box, and its capacity should
exceed the one of the foundation box. The pit should be filled with course ruble or gravel, an should
be tiled to keep out sediment and water from the top and sides. Facilities should be provided for
leading any water getting into the foundation box to the drainage pit.
Figure F
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Figure E

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Cable function:
COMMON = BLUE
L1 = BLACK
L2 = BROWN
GROUND = YELLOW / GREEN
Do not forget to check the earth system.
The condenser has to be connected between L1 and L2 (BLACK and BROWN) and has to be
protected against water.
MOUNTING THE MECHANICAL LIMIT SWITCHES (QK-FCKIT)
- MOUNTING THE MECHANICAL LIMIT SWITCH FOR CLOSING: Proceed as displayed within
FIGURE H paying attention not to screw the limit switch completely up so to allow a little movement;
Figure G
Figure H
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- MOUNTING THE MECHANICAL LIMIT SWITCH FOR OPENING: Proceed as displayed within
FIGURE I paying attention not to screw the limit switch completely up so to allow a little movement;
.
ADJUSTING THE MECHANICAL LIMIT SWITCHES
Mechanical limit switches have to be adjusted once the motors have been connected to the control
unit and located in the final position. Screw the apposite screws when the leaf is on position.
GENERAL ADVICE
Install a gate’s safety system that complies with current regulations. Choose short routes for cables
and keep power cables separate from control ones. Install the control card in a waterproof box.
Please refer to current regulations when setting the gear motor’s maximum torque.
We advice you to install an outdoor switch, in compliance with European standards on the issue of
safety, to turn the electricity off when servicing the gate.
Check that each single installed device is efficient and effective.
Affix easily readable signs warning about the presence of a motorized gate.
USE
It is absolutely forbidden to use the device for any other purposes. The installed electronic unit (which
must have built-in electric friction), allows to select the following functions:
automatic: one control impulse will open or close the gate;
semi-automatic: one control impulse will open or close the gate.
In case of blackout, act on the manual unlocking device and move manually the gate. Remember that
this is an automatic device powered by electricity, consequently use with care. In particular,
remember:
-not to touch the device with wet hands and/or wet or bare feet;
-to turn off electricity before opening the control box and/or actuator;
-not to pull the lead to pull the plug out;
-to put the gate in movement only when it is completely visible;
-to keep out of the gate’s range of action if it is moving. Wait until it has stopped;
-not to let children or animals play near the gate;
-not to let children use the remote control or other operating devices;
-to carry out routine maintenance;
-in case of failure, to turn off electricity and operate the gate manually only if it is possible and
safe. Refrain from touching the gate and call an authorized technician.
Figure I
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MAINTENANCE
Actuators need very little maintenance; however their function depends also on the gate conditions,
hence here are operations to be done to keep the gate efficient at all times.
Warning: no one but the maintenance man, who must be a specialized technician, must be able to
control the automatic gate while it is being serviced. For this reason please turn off electricity,
avoiding also electric shocks hazard. If on the contrary electricity must be on for certain checks,
remember to check or disable any control device (remote controls, push button panels etc.) except
the one used by the service man.
Routine maintenance
Each of the following operations must be done when needed and in all cases at least every 6 months:
1) Mechanical maintenance
-Lubricate (with oilier) the hinges on which the gate swings;
-check the good conditions of brackets and motor’s hinges;
-do an unlocking operation to be sure the mechanism is always efficient.
2) Electrical maintenance
-Check the proper working of the safety devices;
-check the electronic friction’s efficacy;
-check the earth system’s (differential’s) efficacy. Try the differential switcher once a month
by pushing the special test button on the switcher.
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TYPICAL SYSTEM
MAIN COMPONENTS
ELECTRICAL CABLES’ CROSS SECTION
1 – UNDERGROUND GEARMOTOR
2 – PHOTOCELLS
3 – PHOTOCELLS ON LITTLE COLUMNS
4 – GATE KNOCKERS
5 – KEY SELECTOR
6 – FLASHING LIGHT
7 – CONTROL UNIT
24V (QK
-
SUB
24
)
220V (QK
-
SUB220)
A = 2x1.5 mm
2
A = 4x1.5 mm
2
B = 2x1.5 mm
2
B = 4x1.5 mm
2
C = 4x0.5 mm
2
D = 2x0.5 mm
2
E = 2x0.5 mm
2
F = 4x0.5 mm
2
G = 3x0.5 mm
2
H = 3x1 mm
2
I = 3x1.5 (supply line)
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A.
Impact
B.
Crushing
C.
Insulation
D. Conveyance E. Cutting F. Slicing
A
B
C
D
E F
GUIDE FOR THE INSTALLATION OF HINGED GATES
IN ACCORDANCE WITH REGULATION 98/37/CE ON MACHINERY AND WITH REGULATION EN 12453 – EN 12445
Risk Areas on Hinged Gates (figure 1)
LEGEND OF MECHANICAL RISKS CAUSED BY MOVEMENT
In accordance with the Regulation on
Machinery, the following definitions are
applicable:
−“Danger Zones:” any area inside
and/or near a machine where the
presence of a person is a risk to
his/her health and safety.
−“Exposed Person:” any person
located entirely or partially in a
danger zone.
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MINIMUM LEVEL OF PROTECTION FOR THE MAIN EDGE
Type of Activation Controls
Mode of Use
Informed Users
(private area)
Informed Users
(public area) Uninformed Users
Man-operated Command
□ Button command □ Turnkey button
command
The man-operated
command is not
allowed
Pulse command with visible doors
□ Power limitation
□ Detectors
□ Power limitation
□ Detectors
□ Power and photo
cell limitation
□ Detectors
Pulse command with non-visible
doors
□ Power limitation
□ Detectors
□ Power and photo
cell limitation
□ Detectors
□ Power and photo
cell limitation
□ Detectors
Automatic control (e.g. timed closing
control)
□ Power and photo-
cell limitation
□ Detectors
□ Power and photo-
cell limitation
□ Detectors
□ Power and photo-
cell limitation
□ Detectors
RISKS ANALYSIS AND SOLUTION SELECTION
IN ACCORDANCE WITH REGULATION 98/37/CE ON MACHINERY AND WITH REGULATIONS EN 12453 – EN 12445
MD
Annex
1
Types of Risks Evaluation Criteria and Solutions to Adopt
(Check the box corresponding to the solution adopted)
Structural and wear-and-
tear mechanical risks
1.3.1
1.3.2
[1] Loss of stability
and parts falling off
□ Check the stability of this structure (columns, hinges, doors) compared with
the motor-generated stress.
Firmly fasten the motor using the proper materials.
□ If necessary, perform structural calculations in the appendix of the Technical
Documentation.
□ Check that the thrust of the doors is limited (when opening and closing) by
appropriately firm mechanical stops.
1.5.15 [2] Slipping
□ Check that eventual thresholds greater than 5 mm are visible, marked and
modeled.
1.3.7 Mechanical risks caused by the movement of the door (see references in figure 1)
1.3.8
1.4
□ WARNING - If the door/gate is used exclusively with the man-operated controls (and complies with the
requirements of regulation EN 12453) it is not necessary to protect the hazard points listed below.
□ WARNING - If the safety devices are installed (in accordance with regulation EN 23978) which prohibit
all contact between the moving door and people (e.g. photo-electric barriers, detectors), it is not
necessary to measure the actual operative stress.
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[3] Impact and Crushing on the Main
Closing Edge (figure 1, risk A)
□ Measure the closing stress (with the proper
tool required by regulation EN 12445) as
indicated in the figure.
Check that the values measured by the
instrument are less than the ones indicated in
the graphic.
Take measurements at the following points:
L = 50, 300, and 500mm;
H = 50mm,
at half of the height of the door and at the
height of the door minus 300 mm (max
2500).
N.B. The measurements must be taken three
times at each point.
In the graphic, the maximum values of the
dynamic operative, static and residual stresses
are indicated compared with the different
positions of the door.
N.B. As regards the measurement points L=50,
300, and 500mm, the maximum value allowed
by the dynamic stress is 400 N.
□ If the stresses' values are higher, install a
safety device in accordance with the regulation
EN 12978 (e.g. safety edge) and take the
measurements again.
N.B. The reduction of the dynamic stress can
be obtained for example by reducing the door
speed or by using a sensitive edge with a high
elastic shear.
Dynamic IMPACT
Stress
time
Stress
Static CRUSHING
Stress
1400 N
L>500 mm
400 N
L=50÷500 mm
150 N
25 N
5 s
0,75 s
Door with Overlapped and Delayed Close
Protective
Device
Protective Device
500
300
50
500
300
50
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[4] Impact and Crushing in the Opening Area (figure 1, risk B)
□ Observe the safe distance indicated in the figure (at the most protruding part of the door).
or
□ Measure the closing stress (with the proper tool
required by regulation EN 12445) as indicated in
the figure.
Check that the values measured by the
instrument are less than the ones indicated by the
graphic.
Take the measurements at height H = 1000mm
(or at the most protruding part of the door).
N.B. The measurement must be taken 3 times.
□ If the stresses' values are higher, install a
safety device in accordance with regulation EN
12978 (e.g. safety edge) and take the
measurements again.
[5] Impact in the Closing Area (figure 1, risk C)
□ Install two photo-cells (recommended
height: 500 mm) to detect the presence of
the test parallelepiped (height 700 mm)
positioned as indicated in the figure.
N.B. The sample for detection is a parallelepiped
(700 x 300 x 200mm) having 3 sides with clear
and reflective surfaces and 3 sides with dark and
opaque surfaces.
[6] Impact in the Opening Area (figure 1, risk
B) and in the Closing Area (figure 1, risk C)
□ To further reduce the chance of impact in
the gate's moving areas (A and C), it is
possible to install two photo-cells
(recommended height: 500 mm) to detect the
presence of the test parallelepiped (height
700 mm) positioned as indicated in the
figure.
A
B
A
300
200
A.
Photocell;
B. Detection Sample
A
A
A
200
B
300
Motor
≥
200
≥
5
00
≥
5
00
≥
5
00
500
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MD
Annex
1
Types of Risks Evaluation Criteria and Solutions to Adopt
(Check the box corresponding to the solution adopted)
1.3.7
1.3.8
Mechanical risks caused
by the movement of the
door
1.4 [7] Crushed hands on
the hinge edge (figure 1,
risk D)
□Check for the presence of a free space ≥25mm.
or
□Apply protectors that prevent fingers from being introduced (e.g. rubber
edging).
[8] Placing the feet on
the lower edge (figure 1,
risk E)
□The gap between the door and the pavement must prevent the
introduction of feet.
N.B. If the gap changes due to the slope of the floor, apply protectors (e.g.
rubber edging).
[9] Placing hands in the
activation group (figure
1, risk F)
□if the distances between the activation group and the door change, check
for the gap ≥25mm or apply protectors (e.g. coverings or rubber edging).
[10] Placing, slicing and
cutting due to shaping
of the moving door
(figure 1, risk G)
□Remove or protect eventual sharp edges, protruding parts, etc... (e.g.
with coverings or rubber edging).
Electrical and electro-
magnetic compatibility
risks
1.5.1
1.5.2
[11] Lost Contacts
Electricity Detection □Use CE components and materials in accordance with the Regulation on
Low Tension (73/23/CEE).
□Perform the electrical connections, the network connection, the ground
connections and relative checks, in compliance with the local norms and as
indicated in the installation manual of the activation group.
N.B. If the electrical power line is already connected (through socket and
also through cable box), compliance declarations with Italian Law 46/90 are
not compulsory.
1.5.10
1.5.11
[12] Risks of electro-
magnetic compatibility □Use CE components in compliance with the EMC Directive
(89/336/CCE). Perform the installation as indicated in the installation
manual of the activation group.
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MD
annexed
1
Types of Risks Evaluation Criteria and Solutions to Adopt
(Check the box corresponding to the solution adopted)
Safety and Information
Integration Principles
1.7.1 [13] Notification Means
□ Install the blinker in a visible position to signal the movement of the
door.
□ To regulate traffic vehicles, install traffic lights.
□ It is also possible to apply reflectors on the doors.
1.7.2 [14] Signs
□ Apply all necessary signs and warnings to draw attention to possible
unprotected residual risks and to warn about eventual, foreseeable, uses
that are non-compliant.
1.7.3 [15] Labeling
□ Apply the CE label or tag containing at least that indicated in the figure:
1.7.4 [16] Instructions for Use
□ Deliver the instructions for use, safety warnings and CE Compliance
Declaration to the user.
1.6.1 [17] Maintenance
□ A maintenance plan must be compiled and carried out.
Check the proper safety operations at least every 6 months.
□ Register eventual events in the Maintenance Record Book in
accordance with regulation EN 12635.
1.1.2 [18] Residual,
unprotected risks
□ Inform the user in writing (for example, in the instructions for use) of
possible residual, unprotected risks and foreseeable improper use.
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Automatic Gate
Producer (name – address):
Gate Type:
Identification Number:
Year of Construction:

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MAINTENANCE RECORD BOOK
This Maintenance Record Book contains technical
information as well as a list of installations, maintenance
and repairs performed and must be available for possible
inspections by authorized bodies.
TECHNICAL DATA AND INSTALLATION OF THE MOTORIZED DOOR/GATE
LIST OF COMPONENTS INSTALLED
Customer: _____________________________________________________________
Name, Address, Contact Person
Order Number: _____________________________________________________________
Customer Order Number and Date
Model and Description: _____________________________________________________________
Type of Door/Gate
Size and Weight: _____________________________________________________________
Size of the Passage, Size and Weight of the Door
Serial Number: _____________________________________________________________
Unique Identification Number of the Door/Gate
Location: _____________________________________________________________
Installation Address
Motor/Activation
Group: _____________________________________________________________
Model, Type, Serial Number
Electrical Panel: _____________________________________________________________
Model, Type, Serial Number
Photo-cells: _____________________________________________________________
Model, Type, Serial Number
Safety Devices: _____________________________________________________________
Model, Type, Serial Number
Control Devices: _____________________________________________________________
Model, Type, Serial Number
Radio Devices: _____________________________________________________________
Model, Type, Serial Number
Blinker: _____________________________________________________________
Model, Type, Serial Number
Other: _____________________________________________________________
Model, Type, Serial Number
Technical Assistance:
(Name, address, telephone)
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LIST OF RESIDUAL RISKS AND IMPROPER, FORESEEABLE USE
Notification through signs posted on the product’s danger points and/or through written notices to deliver to and
explain to the user or the person in charge about the existing risks and the improper, foreseeable use.
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
MAINTENANCE RECORD BOOK
Description of the Intervention
(Check the box corresponding to the intervention carried out. Describe possible residual risks and/or improper, foreseeable use)
□ Installation □ Start-up □ Adjustments □ Maintenance □ Repairs □ Changes
Date: ______________Signature of the Technician: ________________Signature of the Customer: ___________
Description of the Intervention
(Check the box corresponding to the intervention carried out. Describe possible residual risks and/or improper, foreseeable use)
□ Installation □ Start-up □ Adjustments □ Maintenance □ Repairs □ Changes
Date: ______________Signature of the Technician: ________________Signature of the Customer: ___________
Description of the Intervention
(Check the box corresponding to the intervention carried out. Describe possible residual risks and/or improper, foreseeable use)
□ Installation □ Start-up □ Adjustments □ Maintenance □ Repairs □ Changes
Date: ______________Signature of the Technician: ________________Signature of the Customer: ___________

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DECLARATION OF COMPLIANCE
(by the installer)
The undersigned:
Address:
in charge of the set-up, declares that the product:
Gate type:
Location:
are in compliance with the essential safety requirements of the regulations:
Regulation 89/392CE on Machinery and its subsequent amendments;
EMC Regulation 89/336/CE (Legislative Decree 615/96);
BT Regulation 73/23/CE e 93/68/CE (Legislative Decree 626/96);
CE Machinery Directive 98/37 and directive 93/68/CE-72/23/CE-92/31/CE;
and also declares that the related and/or specific national technical regulations have been
followed:
EN 12453/EN 12445 on Industrial, Commercial and Residential Gates and Doors –
Safe Use of Motorized Doors – Requirements and Classification – Test Methods;
EN 12604/ EN 12605 on Industrial, Commercial and Residential Gates and Doors –
Mechanical Aspects – Requirements and Classification – Test Methods;
CEI 64/8 Electrical Systems Using Nominal Tension Not Higher Than 1000V a.c. and
1500 V d.c.;
EN 13241-1 (Industrial, commercial and garage doors and gates), conformity evaluation
(6.3).
Notes:
Place and date: …………………………………
SEAL AND SIGNATURE

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