Raven AutoBoom User manual

Installation Manual
AGCO Rogator 64 & 74 Series

Manual # 016-0130-006 Rev A 02/06
1
CHAPTER
I NTRODUCTION
Congratulations on your purchase of the Raven Autoboom system! This system is
designed to provide worry-free operation of your hydraulically controlled booms.
The following instructions are designed to assist you in the proper installation of
the system hardware. Be sure to pay careful attention to the hydraulics
installation. Improper installation could result in a system that does not work
correctly. Following the completion of the hardware installation, the instructions
in the “G1 Calibration and Operator’s Manual” (016-0130-019), for G1
installations, or “G2 Calibration and Operator’s Manual” (016-0130-030), for
G2 installations, should be followed to complete the set up of the equipment.
The Autoboom hydraulic installation process is fairly straight forward.
Knowledge of the machine hydraulics is beneficial prior to beginning the
installation of the Autoboom system. Understanding the necessary connections
that need to be made, such as knowing where to install the tee connections
included in this kit, will limit the amount of time needed for the installation. Be
sure to carefully follow the safety and installation instructions of this manual.

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Basic Kit
Contents
This manual will show instructions for both a G1 system and a G2 system. Be
sure to identify which system you have and follow only the instructions for that
system. The best way to identify your system is to look at the Calibration and
Operator’s Manual that came with the system. The front cover should show a
picture of the controller and list the name of the system. Another way to identify
the system is to see if ultrasonic sensors were included. If they were, you have a
G2 system.
G1 System
• Hardware Installation Kit 117-0130-044
• Gauge Wheel Kit
• Hydraulic Hose and Fitting Kit.
• Hydraulic Valve and Mounting Hardware
•Controller Kit 117-0137-001
• G1 In-Cab Controller
• Main Cable (Controller to Valve)
• Power Cable (Controller to Switched Power Source)
• Proportional Driver Assembly (Main Cable to proportional valve cartridge)
G2 System
• Hardware Installation Kit 117-0132-044
• Ultrasonic Sensor Kit
• Hydraulic Hose and Fitting Kit.
• Hydraulic Valve and Mounting Hardware
•Controller Kit 117-0137-004
• G2 In-Cab Controller
• Main Cable (Controller to Valve)
• Power Cable (Controller to Switched Power Source)
• 2 Proportional Driver Assemblies (Main Cable to proportional valve
cartridges)

Manual # 016-0130-006 Rev A 02/06
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CHAPTER
S AFETY
Installation
Safety
Requirements
This section is divided between general safety precautions, specific safety
measures in respect to the hydraulic and electrical system, and machine driving
and operating safety.
Safety Precautions
When working with or near a machine with Autoboom installed, the following
safety measures must be observed. The operator must:
• Be alert and aware of surroundings.
• Not operate Autoboom or any agricultural equipment while under the influence
of alcohol or an illegal substance.
• Remain in the operator’s position in the machine at all times when Autoboom
is engaged.
• Disable Autoboom when exiting from the operator’s position and machine,
unless testing is in progress
• Not drive the machine with Autoboom enabled on any public thoroughfare or
main road.
• Determine and remain a safe working distance from other farm personnel and
people. The operator is responsible for disabling Autoboom when the safe
working distance has diminished.
• Ensure Autoboom is disabled prior to starting any maintenance work on
Autoboom or machine.
Important: The machine must remain stationary and switched
off, the booms unfolded and supported, while installation or
maintenance is being carried out.

AGCO Rogator 64 & 74 Series Autoboom Installation Manual
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Hydraulic Safety Precautions
When disconnecting the hydraulic hoses or when purging is required, be aware
that the hydraulic oil within the machine system may be extremely hot and under
high pressure. Caution must be exercised. Any work carried out on the hydraulic
system must be performed in accordance with the machine manufacturer’s
approved maintenance instructions. Raven Industries recommends that
appropriate protective equipment be worn when working on the hydraulic system.
Objects or materials that are able to bypass the machine’s hydraulic filtration
system will adversely reduce performance and possibly damage the Autoboom
hydraulic valves.
Electrical Safety Precautions
Do not reverse the power leads. Doing so will cause severe damage to the
equipment. Always check to make sure that the power leads are connected to the
right polarity as marked. Ensure that the power cable is the last cable to be
connected.
Important: Sprayer hydraulics are under pressure. Never
attempt to open or work on a hydraulic system with the
equipment running. Care should always be taken when first
opening a system that was previously pressurized.
Important: It is imperative that when installing Autoboom
hydraulics, performing diagnostics, maintenance, or routine
machine servicing, all installers and customers ensure that
precautions are taken to prevent any foreign material or
contaminants from being introduced into the machine’s
hydraulic system.

Manual # 016-0130-006 Rev A 02/06
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Driving Safety
Requirements
This section outlines the safety requirements used when driving a vehicle using
the Autoboom system.
Areas of Operation
The Autoboom must only be used on private property without public access. It
must only be used within cleared fields. It must not be used when traveling on
any public roads or access ways. Raven Industries advises that users familiarize
themselves with Autoboom operation by first reading the Autoboom
Installation Manual and the G1 or G2 Calibration and Operator’s Manual.
Avoidance of People
Autoboom must not be operated in the vicinity of people. People must be well
outside of the machine’s path while it is operating with Autoboom enabled.
Avoidance of Machinery and Equipment
The Autoboom operator must allow a safe distance between the machine’s path
and other machinery or equipment. To determine a safe distance, take into
account the incorrect operation of the boom management system and the width of
the booms.
Avoidance of Obstacles
Autoboom CANNOT detect obstacle such as fences, trees, or boulders that are not
located within the sensor or wheel path. The machine operator must identify and
avoid obstacles that are not able to be detected by the boom sensors or wheels
while working in a field.
Responsibilities of Operator
The machine operator must remain in complete control of the machine at all
times. Only when Autoboom is enabled can there be hands-free operation of the
booms. The machine operator remains fully responsible for the operation of the
machine and must remain in the operator’s position within the machine at all
times while Autoboom is enabled.
Disengaging Boom Control
The operator must manually lift the booms if an obstacle is in the line of travel and
is not detected by the sensor or wheels. Pressing the ‘Up’ function on the boom
controller will disengage Autoboom.

AGCO Rogator 64 & 74 Series Autoboom Installation Manual
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Contacting
Raven
Industries
We welcome your feedback about this manual. If you have any comments or
suggestions for improvement, please let us know by contacting our Customer
Support Center by any of the following methods:
•Via phone: [phone]
•Via mail:
Raven Industries
Flow Control Division
205 E. 6th St.
Sioux Falls, SD 57104
•Via email: [e-mail]

Manual # 016-0130-006 Rev A 02/06
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CHAPTER
M OUNTING THE P LATE A TTACHMENT
Attach the mounting plate to the hydraulic block using the supplied 5/16-24 bolts
and lock washers as shown below.
G1 Configured Valve

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Notes:

Manual # 016-0130-006 Rev A 02/06
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CHAPTER
F ITTINGS I NSTALLATION
Follow the instructions below to install fittings into the listed ports.
G1 Systems
G2 Systems
Fitting Ports
-8 SAE O-Ring (M) to 6 JIC (M) P
-8 SAE O-Ring (M) to 8 JIC (M) T
-6 SAE O-Ring (M) to 8 JIC (M) RC & LC
-8 SAE O-Ring (M) to -8 JIC (M) 90 degrees 2 Return Ports
-8 SAE O-Ring (M) to -6 JIC (F) straight 2 Return Ports
Important: G2 systems require installation of the
floating orifices in the LC and Aux. Ports. Install the
orifices with the slot facing outward from the block. See
the drawing on the following page.
Fitting Ports
-8 SAE O-Ring (M) to 6 JIC (M) P
-8 SAE O-Ring (M) to -8 ORFS (M) T
-6 SAE O-Ring (M) to -6 ORFS (M) Aux & LC

AGCO Rogator 64 & 74 Series Autoboom Installation Manual
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-8 SAE O-Ring (M) to -8 JIC (M) 90 degrees 2 Return Ports
-8 SAE O-Ring (M) to -6 JIC (F) straight 2 Return Ports (see
drawing below)

Manual # 016-0130-006 Rev A 02/06
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CHAPTER
W HEEL AND S ENSOR M OUNTING
A gauge wheel is needed on the G1 system and is an option on the G2 system. On
a G1 system, the gauge wheel detects where the ground is in order to maintain the
optimal spray/boom height. Gauge wheels are not designed to support the full
weight of the booms.
Mounting the
Wheels
Use these instructions for both G1 and G2 systems (if you are mounting wheels on
your G2 system).

AGCO Rogator 64 & 74 Series Autoboom Installation Manual
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1. Mount the wheel receiver bracket to the boom inside of the tip fold
point.
2. Insert the wheel into the receiver so that the wheel hub points towards
the tip of the boom. With the booms unfolded, level and at the desired
spray height, set the gauge wheels.
Helpful Hint: The bracket shown differs from the one
included in your kit. The supplied bracket will mount to
the bottom of the boom frame.

Manual # 016-0130-006 Rev A 02/06
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Ultrasonic
Sensor
Mounting (for
G2 Systems
Only)
1. Mount the sensor to the boom between the tip breakaway and the tip
folding point, using the supplied hardware.
Be sure the sensors are mounted so that they angle outwards toward the tip of the
boom as shown below.
Important: Be sure the sensors do not interfere with the racks
or mirrors when the booms are folded.

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Notes:

Manual # 016-0130-006 Rev A 02/06
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CHAPTER
H YDRAULICS
If the installer has a general knowledge of the machine’s hydraulic system, the
Autoboom hydraulics are relatively simple to install. This section will cover the
valve configuration and mounting, and also the hydraulic hose installation. Be
sure to follow the safety guidelines, as hydraulic systems are under pressure even
when the machine is turned off.
Pressure Transducers
G1 Systems
1. Install a pressure transducer into the G1 or G2 Port. If you want the
transducer in Port G2, you must move the plug from the G2 Port to the
G1 Port.
2. Install a pressure transducer into the G3 or G4 Port.
G2Systems
1. Install a pressure transducer into the G1 or G2 Port.
2. Install a pressure transducer into the G Aux or PT Aux Port.

AGCO Rogator 64 & 74 Series Autoboom Installation Manual
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Mounting the Hydraulic Valve
1. After attaching the mounting plate to the valve, mount the Autoboom
hydraulic block to the right of the stack valve on the rear rack on the
machine, using the supplied u-bolts and nuts. See the below pictures
for examples.
G2 Configured Block

Manual # 016-0130-006 Rev A 02/06
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Hydraulic Hoses and Fittings
The system is now ready for the hydraulic hoses to be attached. Be sure to
identify and attach the correct hose in order for the system to work correctly.
Follow the steps below to correctly install the hydraulic hoses and fittings for this
system:
Installing the Pressure Line
1. Insert the supplied -6 JIC swivel tee into the pressure line on the stack
valve.
2. Connect the straight end of hose (P/N 214-1000-233) to the tee
fitting.
3. Connect the 90 degree end of the hose to the P Port on the
Autoboom valve.

AGCO Rogator 64 & 74 Series Autoboom Installation Manual
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Installing the Tank Line
1. Insert a supplied -8 JIC tee into the tank line on the stack valve.
2. Connect the straight end of the hose (P/N 214-1000-297) to the
fitting installed in step one.
3. Connect the 90 degree end of the hose to the T port of the Autoboom
valve.