Raven SmarTrax User manual

Case IH FLX 4300 (2000 & Newer)
SmarTrax™ Installation Manual
P/N 016-0190-018 Rev D 09/15
Copyright 2009, 2015

While every effort has been made to ensure the accuracy of this document,
Raven Industries assumes no responsibility for omissions and errors. Nor is any
liability assumed for damages resulting from the use of information contained
herein.
Raven Industries shall not be held responsible or liable for the effects of
atmospheric conditions and sunspot activity on the performance of our products.
Raven Industries cannot guarantee the accuracy, integrity, continuity, or
availability of the GPS signal from the U.S. Department of Defense/NAVSTAR
GPS satellites, the OmniSTAR correction service or the WAAS correction
service.
Raven Industries accepts no responsibility for the use of the signal for other than
the stated purpose. Raven Industries shall not be responsible or liable for
incidental or consequential damages or a loss of anticipated benefits or profits,
work stoppage or loss or impairment of data arising out of the use, or inability to
use, the SmarTrax or any of its components.
Disclaimer

Manual # 016-0190-018
1
C H A P T E R
1
INTRODUCTION
Congratulations on your purchase of the Raven SmarTrax system! This system is designed
to provide cutting-edge, hands-free steering of your machine via GPS coordinates.

CaseIH FLX4300, 2000 & Newer SmarTrax Installation Manual
2
Basic Kit
Contents
Below you will see the kit contents that you should have received with this SmarTrax
kit.
CaseIH FLX4300, 2000 & Newer SmarTrax Kit Contents
ytitnauQnoitpircseDmetIrebmuNtraP
1SPS,tiK100-1810-610
1edirrevO/dioneloSciluardyH,elbaC664-1710-511
10034XLF,g
nitnuoM.dyH,tekcarB,tnemdleW615-9510-611
1sgtF/W.jdAraB001-51,DH,orciM,erusserP,hctiwS470-0000-224
4daeHxeH
"8/7x81-"61/5,tloB401-2500-113
2SS"2/11xCNU31-"2/1,xeH,tloB681-8500-113
2cniZ31-"2/1,xeH,tuN340-1001-213
4"61/
5,kcoL,rehsaW910-0001-313
1feileR/WSLretneCdesolC,.dyH,evlaV660-3000-433
1noitallatsnI,launaM810-0910-610
1xar
tramS,noitallatsnI,launaM120-1009-610
1petStoNoD,gninraW,lebaL886-9510-140
1gnirepmaT,gninraW,lebaL986-9510-
140
3F/MCIJ6-,leviwS°54,woblE,.gtF720-2100-333
4F/M/MSFRO8-,eeTnuRleviwS,retpadA,.gtF820-2100-333
3F/MCIJ6-,l
eviwS°09,woblE,.gtF240-2100-333
4FJ6"876-S09FF8,.dyH,esoH830-0001-412
1FJ6"414-MF4,.dyH,esoH140-0001-412
1FJ6"
284-FF4,.dyH,esoH240-0001-412

Manual # 016-0190-018
3
C H A P T E R
2
SAFETY
Important: Hydraulics are under pressure. Never attempt to
open or work on a hydraulic system with the equipment running.
Care should always be taken when first opening a system that
was previously pressurized.
When disconnecting the hydraulic hoses or when purging is required, be aware
that the hydraulic oil within the machine system may be extremely hot and under
high pressure. Caution must be exercised. Any work carried out on the hydraulic
system must be performed in accordance with the machine manufacturerer’s
approved maintenance instructions. Raven Industries recommends that appropri-
ate protective equipment be worn when working on the hydraulic system. Ob-
jects or materials that are able to bypass the machine’s hydraulic filtration system
will adversely reduce performance and possibly damage the hydraulic valves.
Do not reverse the power leads. Doing so will cause severe damage to the
equipement. Always check to make sure that the power leads are connected to
the right polarity as marked. Ensure that the power cable is the last cable to be
connected.
Hydraulic
Safety
Requirements
Electical
Safety
Requirements

CaseIH FLX4300, 2000 & Newer SmarTrax Installation Manual
4
We welcome your feedback about this manual. If you have any comments or
suggestions for improvement, please let us know by contacting our Customer
Support Center by any of the following methods:


Via phone: [phone]


Viamail:
Raven Industries
FlowControlDivision
205 E. 6th St.
Sioux Falls, SD 57104


Via email: [email protected]
Contacting
Raven
Industries

Manual # 016-0190-018
5
C H A P T E R
3
INSTALLING THE UNIVERSAL MOUNTING BRACKET
1. The mounting location for the supplied mounting bracket is on the left
hand side of the machine, located between the left front fender and the
hydraulic oil reservoir, underneath the catwalk.
Mountinglocation
forsteeringcontrol
valveandbracket
Mounting Location for Hydraulic Valve

CaseIH FLX4300, 2000 & Newer SmarTrax Installation Manual
6
2. Mount the steering manifold to the bracket using the supplied
hardware.
Mountinglocation of
thehydraulic bracket
Hole locations for hydraulic bracket

Manual # 016-0190-018
7
C H A P T E R
4
HYDRAULICS

CaseIH FLX4300, 2000 & Newer SmarTrax Installation Manual
8
1. Begin by labeling existing hoses on orbital left, right, pressure, and tank
to avoid mixing up hoses.
2. Remove the L, R, T, and P hoses from the orbital.
3. Install a provided JIC run tee on each of the ports.
Connecting
and Routing
Left,Right,
Pressure, and
TankHoses
Hose connection to orbital tee fitting
4. Reconnect original hoses to their respective ports.
5. Attach 90° end of supplied hoses (P/N 214-1000-038) to the P, T, L, & R
ports on the steering orbital then route hoses to the Smartrax valve.
6. Connect Left Hose to A port, Right hose to B port, Pressure hose to P
port, Tank hose to T port using the supplied 90° and 45° fittings as
required.
Hose routing to the
steeringcontrolvalve
Tee connections and hose routing

Manual # 016-0190-018
9
1. Begin by removing the load sense hose from the steering orbital.
2. Once the hose is removed, connect the end of the hose that was just
removed from the steering orbital to the supplied LS-PV hose (P/N
214-1000-041).
3. Run the original LS hose with the newly connected LS-PV hose back to
the steering control valve and connect the other end of the LS-PV hose
to the LS-PV port on the steering control valve.
Connecting
and Routing
the LS-PV
Hose

CaseIH FLX4300, 2000 & Newer SmarTrax Installation Manual
10
1. Begin by connecting the supplied LS-Steer hose (P/N 214-1000-042) to
the load sense port on the machine steering orbital.
2. Once the hose is connected, route the hose back to the steering control
valve.
3. Connect the LS-Steer hose to the LS Steer port on the SmarTrax
valve.
4. Attach the pressure switch directly to the PS port on the SmarTrax
valve.
Connecting
and Routing
the LS-Steer
Hose
Connect the supplied LS-
STEER line to this point
and run this hose to the
LS-STEER port on the
steeringcontrolvalve.
LS-STEER Line connection point to steering orbital

Manual # 016-0190-018
11

CaseIH FLX4300, 2000 & Newer SmarTrax Installation Manual
12
Notes:

Manual # 016-0190-018
13
C H A P T E R
5
STEERING POSITION SENSOR & WIRING
HARNESS INSTALLATION
Top figure shows the approximate mounting position of the steering position sen-
sor. Attach one end of the steering position sensor to the steering tie-rod using
the provided band clamps, screws, and brackets. Find a suitable place on the
axle and connect the steering position sensor using the remaining band clamps
and bracket.
Helpful Hint: It may be necessary to fabricate a new bracket
like that shown in the bottom figure to properly position the
steering position sensor.
Installing the
Steering
Position
Sensor (SPS)
Attach the steering position sensor to the
axle, or fabricate a bracket like the one
shownand attach it to the axle. Then con-
nect the SPS to that.

CaseIH FLX4300, 2000 & Newer SmarTrax Installation Manual
14
1. Connect ends of the cable to the valve, pressure switch, and SPS.
2. Secure the cable away from moving parts and heat sources.
Cable
Connection
and Routing

Manual # 016-0190-018
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C H A P T E R
6
START-UP PROCEDURES
After installing the SmarTrax on your machine, always follow these start-up
procedures.
Make sure the Steering Position Sensor does not over-extend or over-
compress when turning the wheels.
Turn the wheels fully from side to side numerous times to remove air
from the hydraulic system.
Important: Time the wheels for a full left to right and
right to left time of approximately 8 seconds. Refer to
the Universal Kit Manual for additonal instructions on
this.
Adjust the pressure switch to the most responsive setting. Refer to the
Universal Kit Manual for instructions on this.

CaseIH FLX4300, 2000 & Newer SmarTrax Installation Manual
16
Notes:

Raven Industries will not assume any expense or liability for repairs
made outside our facilities without written consent. Raven Industries
is not responsible for damage to any associated equipment or
products and will not be liable for loss of profit or other special
damages. The obligation of this warranty is in lieu of all other
warranties, expressed or implied, and no person or organization is
authorized to assume any liability for Raven Industries.
Damages caused by normal wear and tear, misuse, abuse, neglect,
accident, or improper installation and maintenance are not covered
by this warranty.
What Does this Warranty Cover?
How Long is the Coverage Period?
How Can I Get Service?
What Will Raven Industries Do?
What is not Covered by this Warranty?
Bring the defective part and proof of purchase to your Raven Dealer.
If your Dealer agrees with the warranty claim, the Dealer will send the
part and proof of purchase to their distributor or to Raven Industries
for final approval.
Upon confirmation of the warranty claim, Raven Industries will, at our
discretion, repair or replace the defective part and pay for return
freight.
RAVENINDUSTRIES
Limited Warranty
This warranty covers all defects in workmanship or materials in your
Raven Applied Technology Product under normal use, maintenance,
and service.
Raven Applied Technology Products are covered by this warranty for
12 months after the date of purchase. This warranty coverage applies
only to the original owner and is nontransferable.