Roxell Optimax User manual

004 -
00400614 *00400614*
Original use and assembly guide
Use and Assembly Guide
Instructions
for the user Components Installation
instructions
EN ENGLISH

ROXELL - 004 - 4215OPTIMAX - TABLE OF CONTENTS
TABLE OF CONTENTS
CONTENTS
GENERAL INFORMATION
PART I : INSTRUCTIONS FOR THE USER
GENERAL SAFETY RULES I-3.......................................................
DIRECTIONS FOR OPERATING THE SYSTEM I-4.....................................
- PUTTING THE SYSTEM INTO USE I-4..........................................................
- PRACTICAL DATA FOR USING THE SYSTEM. I-4................................................
- PROGRAMMED FEEDING I-5..................................................................
- USE OF OPTIMAX AND OPTIMAX STARTPAN I-5................................................
- DIRECTIONS FOR USE OF THE ANTIPERCH WIRE I-5............................................
-WHENSTARTINGANEWFLOCK: I-6..........................................................
MAINTENANCE I-7.................................................................
MAINTENANCE INSTRUCTIONS I-8.................................................
TROUBLE SHOOTING GUIDE I-9/10....................................................
OPERATORS GUIDE I-11/12............................................................
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
EC-DECLARATION OF CONFORMITY
PART II : COMPONENTS
GENERAL LAY-OUT II-2............................................................
PRODUCT NUMBERS II-3...........................................................
PARTS OPTIMAX PAN II-4...........................................................
OPTION : PAN REMOVER II-4........................................................
SUSPENSION COMPONENTS II-5....................................................
HAND OPERATED CENTRAL WINCH II-6.............................................
MOUNTING PLATE F/HAND OPERATED CENTRAL WINCH II-6.........................
TELESCOPICAL WINCH DRIVE ASSEMBLY II-6.......................................
SINGLE EYE PULLEY II-7............................................................
HEAVY DUTY PULLEY II-7...........................................................
FEEDER LINE COMPONENTS II-8....................................................
OPTION : AUGER INJECTOR KIT II-8.................................................
MOTOR II-9........................................................................
WINCH W/SWITCH + CP - MOTOR OPERATED II-9....................................
STANDARD : CONTROL SWITCH FOR WINCH II-9.....................................
WINCH W/SWITCH - MOTOR OPERATED II-10.........................................
OPTION : CONTROL PANEL FOR CENTRAL WINCH II-10................................
OPTION: CONTROL SWITCH FOR WINCH II-10.........................................
FEED INTAKE BOOT II-11............................................................
POULTRY INTAKE BOOT WITH SENSOR (OPTION) II-12................................
CANNON BALL (OPTION) II-13........................................................
THUMPER ASSEMBLY (OPTION) II-13.................................................
OPTION : DOUBLE FEED INTAKE BOOT II-13..........................................
THUMPER KIT FOR DOUBLE INTAKE BOOT(OPTION) II-14..............................
DOUBLE POULTRY INTAKE BOOT W/SENSOR (OPTION) II-14...........................
COVER HALF FOR 100KG HOPPER II-15..............................................
100KG HOPPER II-15.................................................................
STRAINER FOR 100KG HOPPER II-16.................................................
HOPPER EXTENSION 50KG II-16.....................................................
PARTS FOR ADJUSTING THE FEED LEVEL TUBES II-16................................
WINCH KIT II-16.....................................................................
POWER UNIT II-17...................................................................
CONTROL UNIT WITHOUT PAN II-18/19..................................................
CONTROL UNIT OPTIMAX WITHOUT PAN II-20/21.........................................
OPTION : INTERMEDIATE CONTROL UNIT WITHOUT PAN II-22/23..........................
OPTION : CONTROL UNIT WITH SENSOR - WITHOUT PAN II-24/25.........................

ROXELL - 004 - 4215 OPTIMAX - TABLE OF CONTENTS
OPTION : INTERMEDIATE CONTROL UNIT WITH SENSOR - WITHOUT PAN II-26/27..........
CUT-OFF SWITCH II-28..............................................................
CONTROL PANEL WITH TIME CLOCK II-29.............................................
THUMPER KIT FOR DOUBLE INTAKE BOOT(OPTION) II-29..............................
SPARES SET BEAR.CAP HOLD - Ø44.5 II-30...........................................
PART III : INSTALLATION INSTRUCTIONS
GENERAL SAFETY RULES III-1.......................................................
GENERAL LAY-OUT III-2.............................................................
COMPONENT NUMBERS III-3........................................................
TOOLS III-4.........................................................................
INSTALLING THE FEEDER PAN (WITHOUT WINCHING UP SYSTEM) III-5/7................
TO INSTALL THE FEEDER LINE III-8..................................................
TO INSTALL THE INTERMEDIATE CONTROL (OPTION) III-8.............................
TO INSTALL THE CONTROL UNIT III-9................................................
TO INSTALL AND SUSPEND THE 100KG HOPPER III-10.................................
SUSPENSION III-11...................................................................
SUSPENSION FOR FEEDER LINE III-12................................................
CENTRAL WINCH INSTALLATION III-13................................................
TO INSTALL THE MAIN CABLE III-14/15...................................................
DRAWINGS OF SUSPENSION SYSTEM WITH CENTRAL WINCH III-16....................
FEEDER LINE SUSPENSION III-17.....................................................
POWER UNIT SUSPENSION III-17.....................................................
TO INSTALL THE TELESCOPICAL TUBE III-18..........................................
TO INSTALL THE AUGER III-19/21........................................................
TO INSTALL THE THUMPER (OPTION) III-21............................................
OPTIONAL : SYSTEM WITH WINCHABLE TELESCOPICAL TUBES III-22...................
TO ASSEMBLE THE PAN WHEN USING A WINCHING SYSTEM III-23......................
TO INSTALL THE POULTRY PERCH GUARD III-24/25.......................................
ELECTRICITY .... WATCH OUT ! III-26..................................................
ELECTRICAL SYMBOLS III-27.........................................................
WIRING DIAGRAM FOR SINGLE PHASE MOTORS III-28.................................
WIRING DIAGRAM FOR THREE PHASE MOTORS III-28..................................
GENERAL CONNECTION DIAGRAM (SINGLE PHASE) III-29..............................
GENERAL CONNECTION DIAGRAM (THREE PHASE) III-30..............................
CONNECTION & WIRING DIAGRAM OF THE WINCH MOTOR (SINGLE PHASE) III-31.......
ELECTRICAL CONNECTION OF THE WINCH MOTOR (3-PHASE) III-32....................
OPTION : TO INSTALL THE AUGER BY MEANS OF THE AUGER INJECTOR III-33..........
MOTOR PROTECTION III-34...........................................................
MAXIMUM CABLE LENGTHS TO THE MOTORS III-35/36....................................
GENERAL TERMS AND CONDITIONS OF SALE

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DISCLAIMER :Theoriginal,authoritative versionof thismanual is the English version producedby
ROXELLbvba.Subsequentchangestoanymanualmadebyanythirdpartyhavenotbeenreviewednorauthenticatedby
Roxell. Such changes may include, but are not limited to, translation into languages other than English, and additions to or
deletionsfromtheoriginalcontent.Roxelldisclaimsresponsibilityforanyandalldamages,injuries,warrantyclaimsand/or
anyotherclaimsassociatedwithsuchchanges,inasmuchassuchchangesresultincontentthatisdifferentfromtheauthoritat-
iveRoxell--published English versionofthemanual.For current productinstallationand operation information, please con-
tactthecustomerserviceand/ortechnicalservicedepartmentsofRoxell.Shouldyouobserveanyquestionablecontentinany
manual, please notify Roxell immediately in writing to: ROXELL bvba -- Industrielaan 13, 9990 Maldegem -- Belgium.

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GENERAL INFORMATION
THESE INSTRUCTIONS MUST BE READ, UNDERSTOOD AND ALL POINTS OBSERVED BY THE
USER, THE RESPONSIBLE AND OPERATING PERSONNEL.
1. OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES!
This concerns, among other things, the European directives transposed into national legislation and/or the laws,
safety and accident prevention regulations that apply in the user's country.
During assembly, operation and maintenance of the installation the legal regulations concerned and the applicable
technical rules must be obeyed.
2. INTENDED USE
The installation has been designed solely for intensive livestock use and has been developed according to the ap-
plicable rules of good workmanship. Extra loading of the product istherefore prohibited.Any other use is considered
to be improper use. The manufacturer is not responsible for damage resulting there from. The user bears sole re-
sponsibility.
3. NOT-INTENDED USE
All use different than described in point 2” intended use” is at the responsibility of the end user.
4. LIABILITY
The (Extended) Warranty will not apply if any of the following has occurred: failure to conduct incoming goods
inspection with regards to the Products, improper handling, transportation, modification or repair; accident, abuse
or improper use; improper assembly, installation, connection or maintenance (having regard to Roxell’s most
current assembly, installation, connection and maintenance manuals); force majeure; negligence, lack of
supervision or of maintenance on the part of customer; normal wear and tear; use of cleansing agents and
disinfectants that are excluded in Roxell’s most current use and maintenance manuals; use of cleansing agents and
disinfectants in violation with the instructions received from the suppliers; or use of the Products in an ATEX-
surrounding.
The (Extended) Warranty shall not apply in the event of adefect caused either by materials or accessories supplied
by or services rendered by Customer; or by an intervention by a person or entity which is not authorised or qualified
for carrying out such intervention. Furthermore, the (Extended) Warranty will only apply if the Products are used in
livestock houses and if all parts or components of the Products are supplied by Roxell.
Roxell will not be liable for any damages caused due to improper use, assembly, installation, connection or
maintenance of the Products. In this respect, the Customer expressly acknowledges that (i) all use, assembly,
installation, connection or maintenance must be donein accordance with Roxell’s most current assembly,
installation, connection and maintenance manuals and (ii) the electrical installation on which the Products must be
connected must be done in accordance with applicable local legislation on electrical installations. Furthermore, the
Products must be tested both mechanically and electrically in accordance with state of the art techniques and
applicable local legislation.
5. PERSONNEL QUALIFICATIONS
USER:
The person who uses a function or operation of a product for their work or who works on the product. The user must
be able to read the instructions for use and fully understand them. The user has knowledge of the functioning and
construction of the installation.
TECHNICALLY TRAINED PERSON:
An expert who can assemble and maintain the installation (mechanically/electrically), and resolve malfunctions.
Onthebasisofhis/hertechnicaltrainingandexperience, he/shehassufficientknowledgetobe able to assessactiv-
ities, recognise possible dangers and rectify dangerous situations.

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6. INFORMATION ABOUT THE RESIDUAL RISKS - USED SAFETY SIGNS
There are three levels of danger, which you can recognize from the signal word
* DANGER
* WARNING
* CAUTION
The nature and source of the imminent danger and possible consequences of not obeying warnings is stated here!
DANGER
DANGER indicates a direct imminent dange
r
that can result in a serious or even
fatal accident if the safety measures are not respected.
WARNING
WARNING indicates a possible imminent danger that can result in a serious acci-
dent or damage to the product if the safety measures are not respected.
CAUTION
CAUTIONindicates possible, dangerous situations that can result in minor physical
injury or material damage if the safety measures are not respected.
This symbol refers to supporting information.
not allowed
allowed
7. STORAGE
Put all parts to be assembled in a room or at a location where the not yet assembled components are protected
against weather influences.
8. TRANSPORT
Depending on the size of the parts and according to local circumstances and local legislation, the parts of the ma-
chine have to be transported with a forklift.
The forklift must be operated by a qualified person and in accordance with the rules of good workmanship.
When lifting the load, always check if the center of gravity of the load is stable.

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9. DISMANTLING
Dismantle the installation and its components in accordance with the environmental legislation of the country or the
local authorities applicable at that time. All functioning products and exchange parts must be stored and disposed of
in accordance with the applicable environmental regulations.
Environmental information for customers in the European Union
European directive 2002/96/EC amended by the Directive 2008/34/EC requires that equipment that
bears this symbol on the product or packaging must not be disposed of with unsorted household
waste. This symbol indicates that the product must be disposed of separately. Your are yourself re-
sponsible for the destruction of this and other electrical and electronic equipment via the disposal
channels designated for that purpose by the national or local government. The correct destruction
and recycling of this equipment prevents any negative consequences for theenvironment and health.
For more information about destroying your old equipment, contact your local authorities or waste
disposal service.
Information about waste disposal - electrical/electronic material for companies
1. In the European Union
If you have used the product for commercial purposes and you want to dispose of it,contact Roxell who will give you
information about the return of the product. It is possible that you will have to pay a disposal charge for the return and
recycling. Small products (and small quantities) can be processed by the local collection agencies.
2. In other countries outside the European Union
If you want to dispose of this product, contact the local authorities for information concerning the correct disposal
procedure.
10. THE LEVEL OF NOISE EMISSION
The noise level of the installation in operation does not exceed 70dB(A).
11. LOCK OUT TAG OUT – LOCK METHOD GENERAL
- Everyone needs his own lock and tag (label), which can’t be removed by other persons.
- Inform all persons who are influenced by the procedure.
- Localize all sources of energy (electric, hydraulic, pneumatic).
- Switch off.
- Lock out and tag out.
- Check if the source of energy is switched off.
- Remove any remaining energy.
12. USE PERSONAL PROTECTIVE EQUIPMENT.
Ensure you wear personal protective equipment (gloves, dust masks...).
13. SUFFICIENT LIGHTING - ILLUMINANCE
-A minimum illuminance of 200 lux is necessary during usage, maintenance and installation.
- Provide at the installation (portable) emergency lighting in case of power failure.
14. ELECTRICAL EQUIPMENT, CONTROL PANELS, COMPONENTS AND DRIVE
UNITS
- To operate control panels, there must be atleast70cmoffreespace.
- Control panels must always remain closed. The key of the control panel must be in possession of an au-
thorized person.
- The necessary measures must be taken by the user to keep out rats, mice and other vermin from the
control panels
- If electrical equipment, control panels, components and drive units are damaged, the system must be
stopped IMMEDIATELY!
- Electrical equipment, control panels, components and drive units should NEVER be sprayed with water or
other liquid!
- Electrical equipment, control panels, components and drive units should NEVER be covered with any ma-
terial.

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PART I
INSTRUCTIONS FOR THE USER

OPTIMAX -- INSTRUCTIONS FOR THE USER ROXELL - 004 - 2111
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