Roxell Bridolay User manual

00706770 *00706770*
TM
lay
o
User Guide
EN ENGLISH
Original User Guide
007-1020

BRIDOLAY-- USER'S GUIDE - EU ROXELL - 0511
0
TABLE OF CONTENTS
GENERAL INFORMATION 1.........................................................
1. OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES! 1..................
2. INTENDED USE 1................................................................
3. NOT-INTENDED USE 1............................................................
4. LIABILITY 1.....................................................................
5. PERSONNEL QUALIFICATIONS 1..................................................
6. INFORMATION ABOUT THE RESIDUAL RISKS -- USED SAFETY SIGNS 1...............
7. DISMANTLING, STORAGE, TRANSPORT 2..........................................
8. THE LEVEL OF NOISE EMISSION 2................................................
9. MAIN SWITCH 2.................................................................
10. PROTECTION 2.................................................................
GENERAL SAFETY RULES 3........................................................
OPERATOR’S GUIDE 4..............................................................
MAINTENANCE INSTRUCTIONS 5...................................................
TROUBLE SHOOTING GUIDE 6/8......................................................
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
EC--DECLARATION OF CONFORMITY

ROXELL - 2313
DISCLAIMER : The original, authoritative version of this manual is the Dutch version produced by
ROXELLbvba.Subsequentchangestoanymanualmadebyanythirdpartyhavenotbeenreviewednorauthenticatedby
Roxell. Such changes may include, but are not limited to, translation into languages other than Dutch, and additions to or
deletionsfrom theoriginalcontent.Roxelldisclaimsresponsibilityforanyandalldamages,injuries,warrantyclaimsand/or
any other claims associated with such changes, inasmuch as such changes result in content that is different from the
authoritative Roxell--published Dutch version of the manual. For current product installation and operation information,
please contact the customer service and/or technical service departments of Roxell. Should you observe any questionable
contentinanymanual,pleasenotifyRoxellimmediatelyinwritingto: ROXELLbvba -- Industrielaan 13,9990 Maldegem --
Belgium.

ROXELL - 0516
GENERAL INFORMATION
THESE INSTRUCTIONS MUST BE READ, UNDERSTOOD AND ALL POINTS OBSERVED BY THE
USER, THE RESPONSIBLE AND OPERATING PERSONNEL.
1. OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES!
This concerns, among other things, the European directives transposed into national legislation and/or the laws,
safety and accident prevention regulations that apply in the user's country.
During assembly, operation and maintenance of the installation the legal regulations concerned and the applicable
technical rules must be obeyed.
2. INTENDED USE
The installation has been designed solely for intensive livestock use and has been developed according to the ap-
plicable rules of good workmanship. Extra loading of the product is therefore prohibited. Any other use is considered
to be improper use. The manufacturer is not responsible for damage resulting there from. The user bears sole re-
sponsibility.
3. NOT-INTENDED USE
All use different than described in point 2” intended use” is at the responsibility of the end user.
4. LIABILITY
The (Extended) Warranty will not apply if any of the following has occurred: failure to conduct incoming goods
inspection with regards to the Products, improper handling, transportation, modification or repair; accident, abuse
or improper use; improper assembly, installation, connection or maintenance (having regard to Roxell’s most
current assembly, installation, connection and maintenance manuals); force majeure; negligence, lack of
supervision or of maintenance on the part of customer; normal wear and tear; use of cleansing agents and
disinfectants that are excluded in Roxell’s most current use and maintenance manuals;use of cleansing agents and
disinfectants in violation with the instructions received from the suppliers; or use of the Products in an ATEX-
surrounding.
The (Extended) Warranty shall not apply in the event of a defect caused either bymaterialsor accessoriessupplied
by or services rendered by Customer; or by an intervention by a person or entity which is not authorised or qualified
for carrying out such intervention. Furthermore, the (Extended) Warranty will only apply if the Products are used in
livestock houses and if all parts or components of the Products are supplied by Roxell.
Roxell will not be liable for any damages caused due to improper use, assembly, installation, connection or
maintenance of the Products. In this respect, the Customer expressly acknowledges that (i) all use, assembly,
installation, connection or maintenance must be donein accordance with Roxell’s most current assembly,
installation, connection and maintenance manuals and (ii) the electrical installation on which the Products must be
connected must be done in accordance with applicable local legislation on electrical installations. Furthermore, the
Products must be tested both mechanically and electrically in accordance with state of the art techniques and
applicable local legislation.
5. PERSONNEL QUALIFICATIONS
USER:
The person who uses a function or operation of a product for their work or who works on the product. The user must
be able to read the instructions for use and fully understand them. The user has knowledge of the functioning and
construction of the installation.
TECHNICALLY TRAINED PERSON:
An expert who can assemble and maintain the installation (mechanically/electrically), and resolve malfunctions.
Onthebasisofhis/her technicaltrainingandexperience,he/shehas sufficientknowledge tobe ableto assess activ-
ities, recognise possible dangers and rectify dangerous situations.

ROXELL - 0516
6. INFORMATION ABOUT THE RESIDUAL RISKS - USED SAFETY SIGNS
There are three levels of danger, which you can recognize from the signal word
* DANGER
* WARNING
* CAUTION
The nature and source of the imminent danger and possible consequences of not obeying warnings is stated here!
DANGER
DANGER indicates a direct imminent dange
r
that can result in a serious or even
fatal accident if the safety measures are not respected.
WARNING
WARNING indicates a possible imminent danger that can result in a serious acci-
dent or damage to the product if the safety measures are not respected.
CAUTION
CAUTIONindicates possible, dangerous situations that can result in minor physical
injury or material damage if the safety measures are not respected.
This symbol refers to supporting information.
not allowed
allowed
7. STORAGE
Put all parts to be assembled in a room or at a location where the not yet assembled components are protected
against weather influences.
8. TRANSPORT
Depending on the size of the parts and according to local circumstances and local legislation, the parts of the ma-
chine have to be transported with a forklift.
The forklift must be operated by a qualified person and in accordance with the rules of good workmanship.
When lifting the load, always check if the center of gravity of the load is stable.

ROXELL - 0516
9. DISMANTLING
Dismantle the installation and its components in accordance with the environmental legislation of the country or the
local authorities applicable at that time. All functioning products and exchange parts must be stored and disposed of
in accordance with the applicable environmental regulations.
Environmental information for customers in the European Union
European directive 2002/96/EC amended by the Directive 2008/34/EC requires that equipment that
bears this symbol on the product or packaging must not be disposed of with unsorted household
waste. This symbol indicates that the product must be disposed of separately. Your are yourself re-
sponsible for the destruction of this and other electrical and electronic equipment via the disposal
channels designated for that purpose by the national or local government. The correct destruction
and recycling of this equipment prevents any negative consequences for the environment and health.
For more information about destroying your old equipment, contact your local authorities or waste
disposal service.
Information about waste disposal - electrical/electronic material for companies
1. In the European Union
If you have used the product for commercial purposes and you want to dispose of it,contact Roxell who will give you
information about the return of the product. It is possible that you will have to pay a disposal charge for the return and
recycling. Small products (and small quantities) can be processed by the local collection agencies.
2. In other countries outside the European Union
If you want to dispose of this product, contact the local authorities for information concerning the correct disposal
procedure.
10. THE LEVEL OF NOISE EMISSION
The noise level of the installation in operation does not exceed 70dB(A).
11. LOCK OUT TAG OUT – LOCK METHOD GENERAL
- Everyone needs his own lock and tag (label), which can’t be removed by other persons.
- Inform all persons who are influenced by the procedure.
- Localize all sources of energy (electric, hydraulic, pneumatic).
- Switch off.
- Lock out and tag out.
- Check if the source of energy is switched off.
- Remove any remaining energy.
12. USE PERSONAL PROTECTIVE EQUIPMENT.
Ensure you wear personal protective equipment (gloves, dust masks...).
13. SUFFICIENT LIGHTING - ILLUMINANCE
-A minimum illuminance of 200 lux is necessary during usage, maintenance and installation.
- Provide at the installation (portable) emergency lighting in case of power failure.
14. ELECTRICAL EQUIPMENT, CONTROL PANELS, COMPONENTS AND DRIVE
UNITS
- To operate control panels, there must be atleast70cmoffreespace.
- Control panels must always remain closed. The key of the control panel must be in possession of an au-
thorized person.
- The necessary measures must be taken by the user to keep out rats, mice and other vermin from the
control panels
- If electrical equipment, control panels, components and drive units are damaged, the system must be
stopped IMMEDIATELY!
- Electrical equipment, control panels, components and drive units should NEVER be sprayed with water or
other liquid!
- Electrical equipment, control panels, components and drive units should NEVER be covered with any ma-
terial.

ROXELL - 2416 BRIDOLAY- -EU
3
BridoLay/Ultraflex Nr: 007...
Automatisch trog voedersysteem voor leghennen
Automatic trough feeding system for Layers
GENERAL SAFETY RULES
Winching systeem
Liersysteem voor voer- en drinklijnen
Winching system for feed- and drink lines
Carefully read the following instructions before
USING the system
1. Before you do any repair,ormaintenance works, always disconnect the electricity sup-
ply.
2. Ensure you wear personal protection equipment (gloves, dust masks).
3. The system starts automatically.
Never use your hands at dangerous locations (feed intake boots, drive units, control units
or outlet holes in the tubes) before you have completely switched off the transport system
andmadesurethatnobody can switch it on without your knowledge.
4. Never allow unauthorized persons to enter the house in your absence.
5. Be careful when lowering or winching up the feeding lines/circuits :
-stop immediately at the slightest hitch.
-never stay underneath when lowering or winching up the lines/circuit.
6. If the auger stalls : immediately switch off the system. Carefully read the trouble shooting
guide and strictly follow instructions. Contact a technically trained person.
An auger under tension can cause very serious injuries when released.
7. Regularly check the elbow/trough and/or tube connections. Tighten if necessary.
8. Ensure that the hopper cover (grill) or cover on the 100 kg hopper closes properly.
9. Regularly check that the control unit (pan) and/or the motor handy box are properly
closed.
IMPORTANT
This SYMBOL will be used to draw your attention to matters that are
of GREAT IMPORTANCE for your SAFETY.
It means : WARNING - follow the safety instructions :
disconnect the current - re-read the safety rules.
In short : BE ALERT.IGNORING these instructions can cause SE-
RIOUS INJURIES or even DEATH.
DANGER

BRIDOLAY-- USER'S GUIDE - EU ROXELL - 0110
4
± 75mm
70-80%
CLEANING
* Before cleaning, remove the feed by emptying the troughs through the cleaning hole.
* Wrap the motors and the electrical components in a plastic bag to protect them from the high pressure cleaner.
* Consult your supplier before using any aggressive detergents or disinfectants.
* Avoid rusting of the auger and the feed troughs after cleaning with water. Let them dry well. Slightly oil them if
necessary.
* The BRIDOlay system operates fully automatic :
Set correct running time to make one complete round. (Speed of
auger = 22m/min. Optional : 30m/min)
* Set feed level at 70--80% of the auger height.
* Advice: number of feeding cycles: 3--5
* Program a stimulation meal (if necessary).
* Program a start impulse if there is no roost above the feed trough.
PROGRAM THE MEALS
OPERATOR’S GUIDE -- PRODUCTION
Max. feed height
The auger remains visible
70-80%

ROXELL - 0715 BRIDOLAY- -EU
5
MAINTENANCE INSTRUCTIONS
Switch off the main switch first.
Use personal protective equipment.
DANGER
3-monthly
6-monthly
Yearly
ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON.
1. Drive unit
- Make fan dust-free X
- Check possible damages to electrical wiring X
- Clean gear housing X
- Check possible damage to drive gear X
2. Feed intake boot
-Clean X
- Check possible wear of plastic gear X
3. Suspension
- Check operation of central winch. Grease after cleaning. X
- Check connection of cable X
- Check connection of pulleys X
- Check suspension of troughs and motors X
4. Poultry perch cable above the elbows
- Check cable X
5. Feed troughs
- Check possible damages to feed troughs X
- Check all trough connections (bolts & nuts) X
6. Flex-Auger
- Check FA suspension X
- Check operation of safety switch X
- Clean the motor X
- Check electrical wiring X

BRIDOLAY- USER'S GUIDE - EU ROXELL - 0715
6
TROUBLE SHOOTING GUIDE
Switch off the main switch first.
Use personal protective equipment.
DANGER
ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON.
FOR ANY AUTOMATIC OPERATION, NONE OF THE YELLOW LAMPS SHOULD BURN !
PROBLEM LAMP MAN/
AUT. CAUSE CORRECTIVE ACTION
1. No opera-
tion pos-
sible.
NO MAN/
AUT. No current. Check main switch and/or fuses and/or
line current.
2. FA bin to
weigher
does not
run.
NO MAN. a. Operation button not on MAN
position. Adjust button.
b. Remote control not properly
plugged. Check plug.
NO MAN./
AUT. c. Max. switch of weigher remains
activated. Check max. switch and repair or replace it if necessary.
d. FA safety switch is activated. Disengage safety switch and find cause
of blockage.
YES AUT. e. Reverse switch in position ”re-
verse” (inside the control panel). This is no breakdown, but it prevents au- tomatic operation. Put switch in position
”forward”.
YES AUT. f. FA operation button in position
”0”or”II”. This is no breakdown, but it prevents au- tomatic operation. Put button in position
”I”.
YES MAN. g. Thermal-magnetic switch-off of
the FA. Check fuses. Check adjustment of motor protection. Reload motor protection and
check its proper operation.
YES AUT. h. See 2.g.
3. FA weigh-
er- to-cir-
cuits does
not run.
NO MAN a. See 2.a.
b. See 2.b.
c. Sensor remains activated. See
signal lamp sensor. Check and repair.
NO MAN/
AUT d. See 2.c. and 2.d.
YES MAN/
AUT e. FA operation button in position
”0”or”II”.
- See 2.e.
- See 2.g.
Putbuttoninposition”I”.
4. FA weigh-
er-to-cir-
cuits short
cycles.
YES MAN/
AUT a. Sensor not properly installed. See Installation instructions.
b. Timer of sensor adjusted too
low. Adjust timer on a higher value.

ROXELL - 0715 BRIDOLAY- -EU
7
PROBLEM LAMP MAN/
AUT. CAUSE CORRECTIVE ACTION
5. Circuit
does not
run.
NO AUT. a. Panel with time clock and prese-
lection counter :
- wrong programming of time
clock or counter or no program-
ming at all.
Check programming.
b. Panel with computer :
- wrong programming of com-
puter or no programming at all. Check instructions computer.
c. See 2-e.
YES MAN d. Operation button of circuit in
position ”0”. This is no breakdown, but it prevents au- tomatic operation.
e. Left or right hand motor
switched-off thermal-magnetic-
ally without being overloaded.
Check fuses. Check adjustment of motor
protection. Reload motor protection and
check its proper operation.
f. Left or right hand motor over-
loaded. (1 or more circuits).
1. Too much feed in the troughs. Have troughs emptied by the birds and
then adjust feeding programme.
2. Connector intake boot/trough
not properly tightened. Firmly tighten the connector.
3. Auger coupling not properly
installed. Check auger couplings and replace if necessary
4. Auger kinked as a result of
careless installation. Replace damaged auger.
5. Wheel inside intake boot is
blocked. Disengage wheel or replace if neces- sary.
6. Obstruction in the trough. Find blocking spot and remove the ob-
struction. SEE NOTE .
YES AUT. g. Operation button of one or more
circuits in position ”0”. This is no breakdown, but it prevents au- tomatic operation. Put in position I.
h. See 5.e.
i. See 5. f.
j. See 2. e.
NOTE : IF THE AUGER OF THE CIRCUIT IS BLOCKED AS A RESULT OF ONE OF
THE ABOVE PROBLEMS, IT WILL BE UNDER SPRING TENSION, SO BE EXTREME-
LY CAREFUL AND PROCEED AS DESCRIBED IN THE NEXT PAGE*
DANGER
6. Circuit :
- stops pre-
maturely.
- does not
stop in
time.
YES AUT. a. Time set on time clock is not suf-
ficient. Adjust time clock programming.
b. Timer not properly set (timer
0-999” inside control panel). Adjust timer programming. (1 sec = 0,5m).
c. See 6.b.

BRIDOLAY- USER'S GUIDE - EU ROXELL - 0715
8
PROBLEM LAMP MAN/
AUT. CAUSE CORRECTIVE ACTION
7. Auger runs
erratically. YES AUT. a. When using the system for the
first time. Thisis nota breakdown;it willbe OKafter a couple of days.
b. Auger too short. Adjust auger length.
c. Auger kinked as a result of care-
less installation. Replace kinked parts.
d. Auger coupling not properly
installed. See instructions. Replace coupling if necessary.
e. Circuit too long. Check maximum length and install anex-
tra drive unit if necessary.
f. Circuit not properly suspended
(loose or ineffective suspen-
sion).
Realign circuit. Check all suspensions
and readjust where needed.
*NOTE : WHEN THE AUGER IS BLOCKED, PROCEED AS FOLLOWS :
1. Locate the blocking spot precisely.
2. Put operation button in the central control panel in position MANUAL.
3. Put the reverse switch in the central control panel in position ”reverse”.
4. Connect the remote control.
5. Reload the motor protection (left or right).
6. Let the auger run backwards a couple of metres, find the cause (pag 7 f. ) and correct.
7. Put the reverse switch in position ”forward” and make sure that the auger runs smoothly again.
8. Put operation button in position AUTO. The circuit is ready for a new feeding cycle.
SWITCH OFF THE MAIN SWITCH OF THE CENTRAL CONTROL PANEL
BEFORE YOU PROCEED WITH MANUAL CHECKS OR REPAIRS OF AU-
GERS OR POWER UNITS !
DANGER

Inbouwverklaring betreffende niet voltooide machines (Richtlijn 2006/42/EG, Bijlage II.1.B)
Declaration of incorporation of partly completed machinery (EC-Directive 2006/42/EC, Annex
II.1.B)
Fabrikant/Manufacturer:
Roxell, Industrielaan 13, 9990 Maldegem
Tel: [phone]
Fax: [phone]
Verklaart geheel onder eigen verantwoordelijkheid dat het product:
Declares on its own responsibility that the product:
Bridolay/Ultraflex Nr.: 007…
Automatisch trog voedersysteem voor leghennen.
Automatic trough feeding system for Layers.
Waarop deze verklaring betrekking heeft, in overeenstemming is met:
-de volgende richtlijnen: 2006/42/EG (Machinerichtlijn); 2014/30/EU (Elektromagnetische
Compatibiliteit).
-de geharmoniseerde Europese Normen: EN ISO 13857; EN 349; EN ISO 12100; EN 60204-1;
EN 61439-1; EN 61439-2
Het is verboden bovengenoemd product in gebruik te stellen voordat de machine waarin het wordt
ingebouwd in overeenstemming met de bepalingen van de Machinerichtlijn is verklaard.
Tevens verbindt de fabrikant (of zijn gemachtigde) zich om op met redenen omkleed verzoek van de
nationale autoriteiten de relevante informatie over deze niet voltooide machine door te geven. De
wijze van doorgifte is digitaal. De wijze van informatieverschaffing laat de intellectueel-
eigendomsrechten van de fabrikant van de niet voltooide machine onverlet.
(NL)
Relating to this declaration, is in accordance with
-The following directives 2006/42/EC (Machinery Directive); 2014/30/EU (Electromagnetic
Compatibility).
-The harmonised European standards: EN ISO 13857; EN 349; EN ISO 12100; EN 60204-1;
EN 61439-1; EN 61439-2
This product must not be put into service until the machinery into which it is to be incorporated
has been declared in conformity with the provisions of the Machinery Directive.
The manufacturer (or its agent) also undertakes, at the duly reasoned request of the national
authorities, to provide the relevant information concerning this partly completed machinery. The
method of transmission will be digital. The manner in which the information is provided does not
prejudice the manufacturer’s intellectual property rights concerning the partly completed
machinery. (EN)
Plaats, Datum / Place, Date: Maldegem, 01/01/2020
………………………………..
Dhr. Gino Van Landuyt
Managing Director
“This part may only be filled out if all built-in subparts are delivered by Roxell”
EG-verklaring van overeenstemming (Richtlijn 2006/42/EG, Bijlage II.1.A)
EC-declaration of conformity (EC-Directive 2006/42/EC, Annex II.1.A)
Wij/We_________________________________________________
(naam installateur/name fitter)
_____________________________________________________________________
_____________________________________________________________________
(volledig adres en land/complete address)
Verklaren geheel onder eigen verantwoording de
Declare completely on own justification that
________________________________________________________
(naam machine/name machinery) (nummer CE-label/number CE-label)
In een installatie te hebben ingebouwd geheel volgens de Roxell-voorschriften en in
overeenstemming met de bepalingen van de Machinerichtlijn.
Has been incorporated in conformity with the provisions of the Machinery Directive and the
prescriptions of Roxell bvba.
________________________________________________________
(plaats, datum/place, date) (naam, handtekening/name, signature)
De EG-verklaring van overeenstemming / inbouwverklaring betreft uitsluitend de machine of niet
voltooide machine in de toestand waarin zij op de markt is gebracht, met uitsluiting van de later
bijvoorbeeld door de verdeler en/of installateur en/of eindgebruiker toegevoegde componenten
en/of verrichte bewerkingen.
The EC-declaration of conformity / declaration of incorporation relates exclusively to the machinery
or partly completed machine in the state in which it was placed on the market and excludes
components which are added and/or operations carried out thereafter for instance by the distributor
and/or the installer and/or the final user.
00706408
SPECIMEN

EG-verklaring van overeenstemming (Richtlijn 2006/42/EG, Bijlage II.1.A)
EC-declaration of conformity (Directive 2006/42/EC, Annex II.1.A)
Fabrikant/Manufacturer:
Roxell, Industrielaan 13, 9990 Maldegem
Tel: [phone]
Fax: [phone]
Verklaart geheel onder eigen verantwoordelijkheid dat het product:
Declares on its own responsibility that the product:
Winching system Nr: 00102368 / 00102087
Liersysteem voor voer- en drinklijnen; manueel en gemotoriseerd
Winching system for feed- and drink lines; manual and motorised
Nummer CE-label/number CE-label :______________________________________________
Waarop deze verklaring betrekking heeft, in overeenstemming is met:
-de volgende richtlijnen: 2006/42/EG (Machinerichtlijn); 2014/30/EU (Elektromagnetische
Compatibiliteit).
-de geharmoniseerde Europese Normen: EN ISO 13857; EN 349; EN ISO 12100;
gemotoriseerd: EN 60204-1; EN 61439-1; EN 61439-2
De EG-verklaring van overeenstemming / inbouwverklaring betreft uitsluitend de machine of niet voltooide
machine in de toestand waarin zij op de markt is gebracht, met uitsluiting van de later door bijvoorbeeld de
verdeler en/of installateur en/of eindgebruiker toegevoegde componenten en/of verrichte bewerkingen.
(NL)
Relating to this declaration is in accordance with
-The following directives 2006/42/EC (Machinery Directive); 2014/30/EU (Electromagnetic Compatibility).
-The harmonised European standards: EN ISO 13857; EN 349; EN ISO 12100;
motorised: EN 60204-1; EN 61439-1; EN 61439-2
The EC-declaration of conformity / declaration of incorporation relates exclusively to the machinery or partly
completed machine in the state in which it was placed on the market and excludes components which are
added and/or operations carried out thereafter for instance by the distributor and/or the installer and/or the
final user.
(EN)
Plaats, Datum / Place, Date: Maldegem, 01/01/2020
………………………………..
Dhr. Gino Van Landuyt
Managing Director
00105502
SPECIMEN


























































ROXELLbvba‐Industrielaan13,9990Maldegem(Belgium)
Tel.+3250729172‐[email protected]‐www.roxell.com

ROXELLUSAInc.‐ 720IndustrialParkRoad,AndersonMO64831(USA)
Tel.+14178456065‐[e-mail]‐www.roxell.com

ROXELLMalaysia‐No.49,JalanPermata2/KS9,TamanPerindustrianAirHitam,41200Klang,Selangor(Malaysia)
Tel.+60331231767‐[e-mail]‐www.roxell.com

ROXELLРоссия‐ООО«Рокселл»ОГРН1157746055026
125167,Россия,городМосква,Ленинградскийпроспект,дом37,корпус9,помещение653
Телефон:+74959833015‐Адресэлектроннойпочты:info.russi[email protected]‐www.roxell.com