Roxell Vitoo In Line User manual

00800961 008--
IN LINE
*00800961*
Original use and assembly guide
Use and Assembly Guide
Instructions
for the user Components Installation
instructions
EN ENGLISH

VITOO IN LINE -- TABLE OF CONTENTS ROXELL - 008 - 2111
TABLE OF CONTENTS
CONTENTS
GENERAL INFORMATION
PART I : INSTRUCTIONS FOR THE USER
GENERAL SAFETY RULES I--3........................................................
STATIC FEEDER PAN ADJUSTMENT I--4................................................
CONTROL PAN OPERATION I--5/6.......................................................
DIRECTIONS FOR USE AND MAINTENANCE I--7/10........................................
MAINTENANCE INSTRUCTIONS I--11...................................................
TROUBLE SHOOTING GUIDE I--12......................................................
WIRING DIAGRAM AUTOMATIC OULET I--13............................................
OPERATOR’S GUIDE I--14/15..............................................................
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
EC--DECLARATION OF CONFORMITY
PART II : COMPONENTS
GENERAL LAY--OUT -- PRODUCT NUMBERS II--2........................................
HAND OPERATED CENTRAL WINCH II--3...............................................
MOUNTING PLATE F/HAND OPERATED CENTRAL WINCH II--3............................
TELESCOPICAL WINCH DRIVE TUBE II--3..............................................
OPTION : CONTROL PANEL FOR CENTRAL WINCH II--4/5..................................
STANDARD : CONTROL SWITCH FOR WINCH II--5.......................................
OPTION : CENTRAL WINCH W/GEARBOX -- MOTOR OPERATED II--6.......................
MOTOR II--6.........................................................................
SUSPENSION COMPONENTS II--7......................................................
SINGLE EYE PULLEY II--7.............................................................
HEAVY DUTY PULLEY II--8............................................................
FEEDER LINE COMPONENTS II--8......................................................
CAST IRON BALL (OPTION) II--9.......................................................
THUMPER (OPTION) II--9..............................................................
TELESCOPICAL DROP TUBE II--9......................................................
PAN REMOVER II--9..................................................................
FEED INTAKE BOOT II--10..............................................................
TUBE II--10...........................................................................
BOOT COVER KIT II--10................................................................
POULTRY INTAKE BOOT WITH SENSOR (OPTION) II--11...................................
OPTION : DOUBLE FEED INTAKE BOOT II--12............................................
DOUBLE POULTRY INTAKE BOOT W/SENSOR (OPTION) II--13..............................
POWER UNIT II--14....................................................................
INDEXING CHARTS II--15...............................................................
INDEXING GAUGE II--15...............................................................
PARTS PAN II--16......................................................................
SPRING TYPE WEIGHER 100 KG II--17...................................................
SMALL WEIGHER 200 KG II--17.........................................................
SMALL WEIGHER 100KG W/SENSOR II--17...............................................
SMALL WEIGHER 200KG W/SENSOR II--17...............................................
CONTROL PAN VITOO IN LINE II--18....................................................
BAG HOPPER PARTS II--20/21..............................................................
INTERMEDIATE PIECE FOR 1 INTAKE BOOT II--21........................................
100KG HOPPER II--22...................................................................
STRAINER FOR 100KG HOPPER II--22....................................................
HOPPER EXTENSION II--23.............................................................
HALF COVER FOR 100KG HOPPER II--23.................................................
ASSEMBLY KIT FOR SWITCH ASSEMBLY II--23...........................................

ROXELL - 008 - 2111 VITOO IN LINE -- TABLE OF CONTENTS
MINIMUM SWITCH II--24...............................................................
CUT--OFF SWITCH II--25...............................................................
AUTOMATIC OULET II--16/28..............................................................
PART III : INSTALLATION INSTRUCTIONS
GENERAL SAFETY RULES III--1........................................................
IMPORTANT FOR EC AND EFTA COUNTRIES (NORWAY, ICELAND) III--2....................
TOOLS III--3..........................................................................
GENERAL LAY--OUT III--4..............................................................
COMPONENT NUMBERS III--5..........................................................
DIFFERENT COMBINATIONS POSSIBLE III--6/7............................................
ELECTRICITY .... WATCH OUT ! III--8....................................................
ELECTRICAL WIRING DIAGRAM III--8/10..................................................
IMPORTANT MEASURES -- INDICATIVE. III--11............................................
SUSPENSION : SUSPENSION COMPONENTS III--12.........................................
DRAWINGS OF SUSPENSION SYSTEM WITH CENTRAL WINCH III--13.......................
SUSPENSION FOR FEEDER LINE III--14...................................................
CENTRAL WINCH INSTALLATION III--15.................................................
TO INSTALL THE MAIN CABLE III--16/17....................................................
TO INSTALL THE FEEDER PANS III--18/20...................................................
TO INSTALL THE FEEDER LINE III--21....................................................
TO INSTALL THE INTAKE BOOT III--21...................................................
FEEDER LINE SUSPENSION III--21.......................................................
TO INSTALL THE CONTROL PAN III--22...................................................
TO SUSPEND THE POWER UNIT III--22...................................................
TO INSTALL THE 100KG HOPPER W/SMALL WEIGHER & MINIMUM SWITCH III--23...........
ELECTRICAL SYMBOLS III--24..........................................................
PLAN ELECTRICAL CONNECTION OF THE WINCH MOTOR III--25...........................
WIRING DIAGRAM FOR SINGLE PHASE MOTORS III--26...................................
FEEDER INDEXING CHARTS & DECAL III--27/30.............................................
TO INDEX THE FEEDER TUBES III--30/31....................................................
TO INSTALL THE AUGER III--32/33.........................................................
TO INSTALL THE THUMPER (OPTION) III--34..............................................
TO INSTALL THE ANTI--SWINGING CLAMP (AFTER INDEXING) III--35.......................
TO INSTALL THE ANTIPERCH CABLE III--36/37..............................................
TO INSTALL THE TELESCOPICAL TUBE III--38............................................
TO INSTALL THE AUTOMATIC OUTLETS III--39...........................................
WIRING DIAGRAM FOR SINGLE PHASE MOTORS III--40...................................
WIRING DIAGRAM FOR THREE PHASE MOTORS III--41....................................
GENERAL CONNECTION DIAGRAM (SINGLE PHASE) III--41................................
GENERAL CONNECTION DIAGRAM (THREE PHASE) III--42.................................
WIRING DIAGRAM AUTOMATIC OUTLET III--43...........................................
GENERAL TERMS AND CONDITIONS OF SALE

ROXELL -- 0512
GENERAL INFORMATION
1. OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES!
Thisconcerns,amongotherthings,theEuropeandirectivestransposedintonationallegislationand/orthelaws,safetyandacci-
dent prevention regulations that apply in the user’s country.
During assembly, operation and maintenance of the installation the legal regulations concerned and the applicable technical
rules must be obeyed.
2. INTENDED USE
Theinstallationhasbeendesignedsolelyforintensivelivestockuseandhasbeendevelopedaccordingtotheapplicablerulesof
good workmanship. Extra loading of the product is therefore prohibited. Any other use is considered to be improper use. The
manufacturer is not responsible for damage resulting there from. The user bears sole responsibility.
3. NOT-INTENDED USE
All use different than described in point 2” intended use” is at the responsibility of the end user.
4. LIABILITY
Anyclaimunderguaranteeisvoidfordamagethathasresultedfromimproperuseandunauthorisedactionsnotprovidedforin
the instructions for use. ROXELL NV cannot be held responsible for this damage.
Thisdeclarationrelatesexclusivelytothemachineryinthestateinwhichitwasplacedonthemarket,andexcludescomponents
which are added and/or operations carried out subsequently by the final user.
The liability of Roxell ends in case the end user changes or adapts the installation himself.
5. PERSONNEL QUALIFICATIONS
USER:
Theperson whouses afunction oroperation ofa productfortheirwork orwhoworksonthe product.Theusermustbeableto
read the instructions for use and fully understand them. The user has knowledge of the functioning and construction of thein-
stallation.
TECHNICALLY TRAINED PERSON:
Anexpertwhocanassembleandmaintaintheinstallation(mechanically/electrically),andresolvemalfunctions.Onthebasis
of his/her technical training and experience, he/she has sufficient knowledge to be able to assess activities, recognise possible
dangers and rectify dangerous situations.
6. INFORMATION ABOUT THE RESIDUAL RISKS -- USED SAFETY SIGNS
There are three levels of danger, which you can recognize from the signal word
* DANGER
* WARNING
* CAUTION
The nature and source of the imminent danger and possible consequences of not obeying warnings is stated here!
DANGER
DANGER indicatesa directimminent dangerthat canresult ina seriousorevenfatalacci-
dent if the safety measures are not respected.
WARNING
WARNING indicates a possible imminent danger that can result in a serious accident or
damage to the product if the safety measures are not respected.
CAUTION
CAUTIONindicatespossible,dangeroussituationsthat canresultinminorphysicalinjury
or material damage if the safety measures are not respected.
This symbol refers to supporting information.

ROXELL -- 0512
GENERAL INFORMATION
7. DISMANTLING, STORAGE, TRANSPORT
Dismantle the installation and its components in accordance with the environmental legislation of the country or the local au-
thoritiesapplicableatthattime.Allfunctioningproductsandexchangepartsmustbestoredanddisposedofinaccordancewith
the applicable environmental regulations.
Environmental information for customers in the European Union
European directive 2002/96/EC amended by the Directive2008/34/EC requires that equipment that bears this
symbolontheproductorpackagingmustnotbedisposedofwithunsortedhouseholdwaste.Thissymbolindic-
atesthattheproductmustbedisposedofseparately.Yourareyourselfresponsibleforthedestructionofthisand
otherelectricalandelectronicequipmentviathedisposalchannelsdesignatedforthatpurposebythenationalor
localgovernment.Thecorrectdestructionandrecyclingofthisequipmentpreventsanynegativeconsequences
fortheenvironmentandhealth.Formoreinformationaboutdestroyingyouroldequipment,contact yourlocal
authorities or waste disposal service.
Information about waste disposal -- electrical/electronic material for companies
1. In the European Union
If you have used the product for commercial purposes and you want to dispose of it, contact Roxell N.V. who will give you
informationaboutthereturnoftheproduct.Itispossiblethatyouwillhavetopayadisposalchargeforthereturnandrecycling.
Small products (and small quantities) can be processed by the local collection agencies.
2. In other countries outside the European Union
If you want to dispose of this product, contact the local authorities for information concerning the correct disposal procedure.
8. THE LEVEL OF NOISE EMISSION
The noise level of the installation in operation does not exceed 70dB.
9. MAIN SWITCH
Before you do any repair, or maintenance works, always disconnect the electricity supply by switching off the main switch.
10. PROTECTION
Ensure you wear personal protection equipment (gloves, dust masks...).
THESE INSTRUCTIONS MUST BE READ, UNDERSTOOD AND ALL POINTS OBSERVED BY THE
USER, THE RESPONSIBLE AND OPERATING PERSONNEL.
DISCLAIMER: The original, authoritative version of this manual is the English version produced by
RoxellNV.SubsequentchangestoanymanualmadebyanythirdpartyhavenotbeenreviewednorauthenticatedbyRoxell.
Suchchanges mayinclude,butarenotlimitedto,translation intolanguages otherthan English,and additionsto ordeletions
fromtheoriginalcontent.Roxelldisclaimsresponsibilityforanyandalldamages,injuries,warrantyclaimsand/oranyother
claimsassociatedwithsuchchanges,inasmuchassuch changesresultincontentthat isdifferentfromthe authoritativeRox-
ell--published English version of the manual. For current product installation and operation information, please contact the
customerserviceand/ortechnicalservicedepartmentsofRoxell.Shouldyouobserveanyquestionablecontentinanymanual,
please notify Roxell immediately in writing to: Roxell NV -- Industrielaan 13, 9990 Maldegem -- Belgium.

VITOO IN LINE -- TABLE OF CONTENTS ROXELL - 008 - 3510

I--0
PART I
INSTRUCTIONS FOR THE USER

ROXELL - 008 - 2111 VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--1

ROXELL - 008 - 2111 VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--3
GENERAL SAFETY RULES
1. Beforeyoudoanyrepair,ormaintenanceworks,alwaysdisconnecttheelectricitysup-
ply.
2. Ensure you wear personal protection equipment (gloves, dust masks).
3. The system starts automatically.
Neveruseyourhandsatdangerouslocations(feedintakeboots,driveunits,controlunits
oroutletholesinthetubes) beforeyouhavecompletelyswitchedoff the transportsystem
and made sure that nobody can switch it on without your knowledge.
4. Never allow unauthorized persons to enter the house in your absence.
5. Be careful when lowering or winching up the feeding lines/circuits :
-stop immediately at the slightest hitch.
-never stay underneath when lowering or winching up the lines/circuit.
6. If the auger stalls : immediately switch off the system. Carefully read the trouble shooting
guide and strictly follow instructions. Contact a technically trained person.
An auger under tension can cause very serious injuries when released.
7. Regularly check the elbow/trough and/or tube connections. Tighten if necessary.
8. Ensure that the hopper cover (grill) or cover on the 100 kg hopper closes properly.
9. Regularly check that the control unit (pan) and/or the motor handy box are properly
closed.
IMPORTANT
Carefully read the following instructions before
USING the system
KiXoo/Vitoo/Boozzter Nr: 008.../008.../002...
Automatisch pannen voedersysteem voor opfok en productie van slachtkuikenouderdieren.
Automatic pan feeding system for rearing and production of broiler breeders
Winching systeem
Liersysteem voor voer- en drinklijnen
Winching system for feed- and drink lines
DANGER
This SYMBOL will be used to draw your attention to matters that are
of GREAT IMPORTANCE for your SAFETY.
It means : WARNING - follow the safety instructions :
disconnect the current - re-read the safety rules.
In short : BE ALERT.IGNORING these instructions can cause SE-
RIOUS INJURIES or even DEATH.

ROXELL-008-3911VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--4
STATIC FEEDER PAN ADJUSTMENT
KIXOO PANINHOUD
331 347 362 378
316
300
285
269
253
238
222
208
0
50
100
150
200
250
300
350
400
34567891011121314
STAND REGELRING
INHOUD (gram) (s.g. 680 gr/dm³
)
AMOUNT OF FEED IN THE SUPPORT CONE ACCORDING TO THE POSITION OF THE FEED LEVEL
RING
The amount can differ depending on type of feed.
Contents of the Vitoo pan
Position of the feed level ring
Contents (grams) -- specific weight 680g/dm3
FIGURE 1.
FIGURE 2.
FIGURE 3.
Pan content level 3
Pan content level 14