Roxell Vitoo In Line User manual

00800961 008--
IN LINE
*00800961*
Original use and assembly guide
Use and Assembly Guide
Instructions
for the user Components Installation
instructions
EN ENGLISH

VITOO IN LINE -- TABLE OF CONTENTS ROXELL - 008 - 2111
TABLE OF CONTENTS
CONTENTS
GENERAL INFORMATION
PART I : INSTRUCTIONS FOR THE USER
GENERAL SAFETY RULES I--3........................................................
STATIC FEEDER PAN ADJUSTMENT I--4................................................
CONTROL PAN OPERATION I--5/6.......................................................
DIRECTIONS FOR USE AND MAINTENANCE I--7/10........................................
MAINTENANCE INSTRUCTIONS I--11...................................................
TROUBLE SHOOTING GUIDE I--12......................................................
WIRING DIAGRAM AUTOMATIC OULET I--13............................................
OPERATOR’S GUIDE I--14/15..............................................................
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
EC--DECLARATION OF CONFORMITY
PART II : COMPONENTS
GENERAL LAY--OUT -- PRODUCT NUMBERS II--2........................................
HAND OPERATED CENTRAL WINCH II--3...............................................
MOUNTING PLATE F/HAND OPERATED CENTRAL WINCH II--3............................
TELESCOPICAL WINCH DRIVE TUBE II--3..............................................
OPTION : CONTROL PANEL FOR CENTRAL WINCH II--4/5..................................
STANDARD : CONTROL SWITCH FOR WINCH II--5.......................................
OPTION : CENTRAL WINCH W/GEARBOX -- MOTOR OPERATED II--6.......................
MOTOR II--6.........................................................................
SUSPENSION COMPONENTS II--7......................................................
SINGLE EYE PULLEY II--7.............................................................
HEAVY DUTY PULLEY II--8............................................................
FEEDER LINE COMPONENTS II--8......................................................
CAST IRON BALL (OPTION) II--9.......................................................
THUMPER (OPTION) II--9..............................................................
TELESCOPICAL DROP TUBE II--9......................................................
PAN REMOVER II--9..................................................................
FEED INTAKE BOOT II--10..............................................................
TUBE II--10...........................................................................
BOOT COVER KIT II--10................................................................
POULTRY INTAKE BOOT WITH SENSOR (OPTION) II--11...................................
OPTION : DOUBLE FEED INTAKE BOOT II--12............................................
DOUBLE POULTRY INTAKE BOOT W/SENSOR (OPTION) II--13..............................
POWER UNIT II--14....................................................................
INDEXING CHARTS II--15...............................................................
INDEXING GAUGE II--15...............................................................
PARTS PAN II--16......................................................................
SPRING TYPE WEIGHER 100 KG II--17...................................................
SMALL WEIGHER 200 KG II--17.........................................................
SMALL WEIGHER 100KG W/SENSOR II--17...............................................
SMALL WEIGHER 200KG W/SENSOR II--17...............................................
CONTROL PAN VITOO IN LINE II--18....................................................
BAG HOPPER PARTS II--20/21..............................................................
INTERMEDIATE PIECE FOR 1 INTAKE BOOT II--21........................................
100KG HOPPER II--22...................................................................
STRAINER FOR 100KG HOPPER II--22....................................................
HOPPER EXTENSION II--23.............................................................
HALF COVER FOR 100KG HOPPER II--23.................................................
ASSEMBLY KIT FOR SWITCH ASSEMBLY II--23...........................................

ROXELL - 008 - 2111 VITOO IN LINE -- TABLE OF CONTENTS
MINIMUM SWITCH II--24...............................................................
CUT--OFF SWITCH II--25...............................................................
AUTOMATIC OULET II--16/28..............................................................
PART III : INSTALLATION INSTRUCTIONS
GENERAL SAFETY RULES III--1........................................................
IMPORTANT FOR EC AND EFTA COUNTRIES (NORWAY, ICELAND) III--2....................
TOOLS III--3..........................................................................
GENERAL LAY--OUT III--4..............................................................
COMPONENT NUMBERS III--5..........................................................
DIFFERENT COMBINATIONS POSSIBLE III--6/7............................................
ELECTRICITY .... WATCH OUT ! III--8....................................................
ELECTRICAL WIRING DIAGRAM III--8/10..................................................
IMPORTANT MEASURES -- INDICATIVE. III--11............................................
SUSPENSION : SUSPENSION COMPONENTS III--12.........................................
DRAWINGS OF SUSPENSION SYSTEM WITH CENTRAL WINCH III--13.......................
SUSPENSION FOR FEEDER LINE III--14...................................................
CENTRAL WINCH INSTALLATION III--15.................................................
TO INSTALL THE MAIN CABLE III--16/17....................................................
TO INSTALL THE FEEDER PANS III--18/20...................................................
TO INSTALL THE FEEDER LINE III--21....................................................
TO INSTALL THE INTAKE BOOT III--21...................................................
FEEDER LINE SUSPENSION III--21.......................................................
TO INSTALL THE CONTROL PAN III--22...................................................
TO SUSPEND THE POWER UNIT III--22...................................................
TO INSTALL THE 100KG HOPPER W/SMALL WEIGHER & MINIMUM SWITCH III--23...........
ELECTRICAL SYMBOLS III--24..........................................................
PLAN ELECTRICAL CONNECTION OF THE WINCH MOTOR III--25...........................
WIRING DIAGRAM FOR SINGLE PHASE MOTORS III--26...................................
FEEDER INDEXING CHARTS & DECAL III--27/30.............................................
TO INDEX THE FEEDER TUBES III--30/31....................................................
TO INSTALL THE AUGER III--32/33.........................................................
TO INSTALL THE THUMPER (OPTION) III--34..............................................
TO INSTALL THE ANTI--SWINGING CLAMP (AFTER INDEXING) III--35.......................
TO INSTALL THE ANTIPERCH CABLE III--36/37..............................................
TO INSTALL THE TELESCOPICAL TUBE III--38............................................
TO INSTALL THE AUTOMATIC OUTLETS III--39...........................................
WIRING DIAGRAM FOR SINGLE PHASE MOTORS III--40...................................
WIRING DIAGRAM FOR THREE PHASE MOTORS III--41....................................
GENERAL CONNECTION DIAGRAM (SINGLE PHASE) III--41................................
GENERAL CONNECTION DIAGRAM (THREE PHASE) III--42.................................
WIRING DIAGRAM AUTOMATIC OUTLET III--43...........................................
GENERAL TERMS AND CONDITIONS OF SALE

ROXELL -- 0512
GENERAL INFORMATION
1. OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES!
Thisconcerns,amongotherthings,theEuropeandirectivestransposedintonationallegislationand/orthelaws,safetyandacci-
dent prevention regulations that apply in the user’s country.
During assembly, operation and maintenance of the installation the legal regulations concerned and the applicable technical
rules must be obeyed.
2. INTENDED USE
Theinstallationhasbeendesignedsolelyforintensivelivestockuseandhasbeendevelopedaccordingtotheapplicablerulesof
good workmanship. Extra loading of the product is therefore prohibited. Any other use is considered to be improper use. The
manufacturer is not responsible for damage resulting there from. The user bears sole responsibility.
3. NOT-INTENDED USE
All use different than described in point 2” intended use” is at the responsibility of the end user.
4. LIABILITY
Anyclaimunderguaranteeisvoidfordamagethathasresultedfromimproperuseandunauthorisedactionsnotprovidedforin
the instructions for use. ROXELL NV cannot be held responsible for this damage.
Thisdeclarationrelatesexclusivelytothemachineryinthestateinwhichitwasplacedonthemarket,andexcludescomponents
which are added and/or operations carried out subsequently by the final user.
The liability of Roxell ends in case the end user changes or adapts the installation himself.
5. PERSONNEL QUALIFICATIONS
USER:
Theperson whouses afunction oroperation ofa productfortheirwork orwhoworksonthe product.Theusermustbeableto
read the instructions for use and fully understand them. The user has knowledge of the functioning and construction of thein-
stallation.
TECHNICALLY TRAINED PERSON:
Anexpertwhocanassembleandmaintaintheinstallation(mechanically/electrically),andresolvemalfunctions.Onthebasis
of his/her technical training and experience, he/she has sufficient knowledge to be able to assess activities, recognise possible
dangers and rectify dangerous situations.
6. INFORMATION ABOUT THE RESIDUAL RISKS -- USED SAFETY SIGNS
There are three levels of danger, which you can recognize from the signal word
* DANGER
* WARNING
* CAUTION
The nature and source of the imminent danger and possible consequences of not obeying warnings is stated here!
DANGER
DANGER indicatesa directimminent dangerthat canresult ina seriousorevenfatalacci-
dent if the safety measures are not respected.
WARNING
WARNING indicates a possible imminent danger that can result in a serious accident or
damage to the product if the safety measures are not respected.
CAUTION
CAUTIONindicatespossible,dangeroussituationsthat canresultinminorphysicalinjury
or material damage if the safety measures are not respected.
This symbol refers to supporting information.

ROXELL -- 0512
GENERAL INFORMATION
7. DISMANTLING, STORAGE, TRANSPORT
Dismantle the installation and its components in accordance with the environmental legislation of the country or the local au-
thoritiesapplicableatthattime.Allfunctioningproductsandexchangepartsmustbestoredanddisposedofinaccordancewith
the applicable environmental regulations.
Environmental information for customers in the European Union
European directive 2002/96/EC amended by the Directive2008/34/EC requires that equipment that bears this
symbolontheproductorpackagingmustnotbedisposedofwithunsortedhouseholdwaste.Thissymbolindic-
atesthattheproductmustbedisposedofseparately.Yourareyourselfresponsibleforthedestructionofthisand
otherelectricalandelectronicequipmentviathedisposalchannelsdesignatedforthatpurposebythenationalor
localgovernment.Thecorrectdestructionandrecyclingofthisequipmentpreventsanynegativeconsequences
fortheenvironmentandhealth.Formoreinformationaboutdestroyingyouroldequipment,contact yourlocal
authorities or waste disposal service.
Information about waste disposal -- electrical/electronic material for companies
1. In the European Union
If you have used the product for commercial purposes and you want to dispose of it, contact Roxell N.V. who will give you
informationaboutthereturnoftheproduct.Itispossiblethatyouwillhavetopayadisposalchargeforthereturnandrecycling.
Small products (and small quantities) can be processed by the local collection agencies.
2. In other countries outside the European Union
If you want to dispose of this product, contact the local authorities for information concerning the correct disposal procedure.
8. THE LEVEL OF NOISE EMISSION
The noise level of the installation in operation does not exceed 70dB.
9. MAIN SWITCH
Before you do any repair, or maintenance works, always disconnect the electricity supply by switching off the main switch.
10. PROTECTION
Ensure you wear personal protection equipment (gloves, dust masks...).
THESE INSTRUCTIONS MUST BE READ, UNDERSTOOD AND ALL POINTS OBSERVED BY THE
USER, THE RESPONSIBLE AND OPERATING PERSONNEL.
DISCLAIMER: The original, authoritative version of this manual is the English version produced by
RoxellNV.SubsequentchangestoanymanualmadebyanythirdpartyhavenotbeenreviewednorauthenticatedbyRoxell.
Suchchanges mayinclude,butarenotlimitedto,translation intolanguages otherthan English,and additionsto ordeletions
fromtheoriginalcontent.Roxelldisclaimsresponsibilityforanyandalldamages,injuries,warrantyclaimsand/oranyother
claimsassociatedwithsuchchanges,inasmuchassuch changesresultincontentthat isdifferentfromthe authoritativeRox-
ell--published English version of the manual. For current product installation and operation information, please contact the
customerserviceand/ortechnicalservicedepartmentsofRoxell.Shouldyouobserveanyquestionablecontentinanymanual,
please notify Roxell immediately in writing to: Roxell NV -- Industrielaan 13, 9990 Maldegem -- Belgium.

VITOO IN LINE -- TABLE OF CONTENTS ROXELL - 008 - 3510

I--0
PART I
INSTRUCTIONS FOR THE USER

ROXELL - 008 - 2111 VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--1

ROXELL - 008 - 2111 VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--3
GENERAL SAFETY RULES
1. Beforeyoudoanyrepair,ormaintenanceworks,alwaysdisconnecttheelectricitysup-
ply.
2. Ensure you wear personal protection equipment (gloves, dust masks).
3. The system starts automatically.
Neveruseyourhandsatdangerouslocations(feedintakeboots,driveunits,controlunits
oroutletholesinthetubes) beforeyouhavecompletelyswitchedoff the transportsystem
and made sure that nobody can switch it on without your knowledge.
4. Never allow unauthorized persons to enter the house in your absence.
5. Be careful when lowering or winching up the feeding lines/circuits :
-stop immediately at the slightest hitch.
-never stay underneath when lowering or winching up the lines/circuit.
6. If the auger stalls : immediately switch off the system. Carefully read the trouble shooting
guide and strictly follow instructions. Contact a technically trained person.
An auger under tension can cause very serious injuries when released.
7. Regularly check the elbow/trough and/or tube connections. Tighten if necessary.
8. Ensure that the hopper cover (grill) or cover on the 100 kg hopper closes properly.
9. Regularly check that the control unit (pan) and/or the motor handy box are properly
closed.
IMPORTANT
Carefully read the following instructions before
USING the system
KiXoo/Vitoo/Boozzter Nr: 008.../008.../002...
Automatisch pannen voedersysteem voor opfok en productie van slachtkuikenouderdieren.
Automatic pan feeding system for rearing and production of broiler breeders
Winching systeem
Liersysteem voor voer- en drinklijnen
Winching system for feed- and drink lines
DANGER
This SYMBOL will be used to draw your attention to matters that are
of GREAT IMPORTANCE for your SAFETY.
It means : WARNING - follow the safety instructions :
disconnect the current - re-read the safety rules.
In short : BE ALERT.IGNORING these instructions can cause SE-
RIOUS INJURIES or even DEATH.

ROXELL-008-3911VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--4
STATIC FEEDER PAN ADJUSTMENT
KIXOO PANINHOUD
331 347 362 378
316
300
285
269
253
238
222
208
0
50
100
150
200
250
300
350
400
34567891011121314
STAND REGELRING
INHOUD (gram) (s.g. 680 gr/dm³
)
AMOUNT OF FEED IN THE SUPPORT CONE ACCORDING TO THE POSITION OF THE FEED LEVEL
RING
The amount can differ depending on type of feed.
Contents of the Vitoo pan
Position of the feed level ring
Contents (grams) -- specific weight 680g/dm3
FIGURE 1.
FIGURE 2.
FIGURE 3.
Pan content level 3
Pan content level 14

ROXELL - 008 - 3911 VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--5
CONTROL PAN OPERATION
POSITION OF THE
CONTROL PAN
FIGURE 4.
The control pan, the last but two pans on the feeder line, controls the whole feeding cycle.
The sensor in the control pan (NOT detecting feed) starts
the feeding system as soon as the time clock is activated.
The position of the control pan (the last but two pans) guar-
anteesthatallpansandtubesbeforethecontrolpanarefilled
with feed.
Thelinefillsthecontrolpan.Thesensordetectsfeedandthe
system stops.
Thebirdseatfromthecontrolpanandthefeedsinksbeneath
the sensor.
The line restarts after 30 seconds. FIGURE 5.
1. The feed sinks beneath the sensor.
2. The system starts
when the sensor does
not detect feed for 30
seconds.

ROXELL-008-3911VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--6
Thefeedingcyclecontinuesuntilthedesiredamountoffeedis
availableinthehouse.At thatmoment,themotorsofthelines
and the supply Flex--Auger stop.
The meal ends when all feed in the pans has been consumed.
Thetubesof thelinesandtheFlex--Augerare fullof feed:this
is a ”reserve” for the next meal (the day after). When the sys-
tem starts the next day, all pans are filled immediately.
Allbirdscaneatatthesametime.Thisguaranteesaverygood
uniformity.Becausetheamountoffeedremaininginthetubes
isthesameaftereachfeeding,thebirdsgetthesameamountof
feed at each meal.
Make sure that the control pan is the last but two pans on the
feeder line.
When the system operates correctly and when there are
enough birds eating from the control pan, you do not have
to adjust anything. The system adjusts itself.
Depending on the composition of the feed, it may happen
that no feed falls into the last pans.
Ifthisisthecase,youcaneasilyremovethecontrolpan(fig.
100.) and replace it with another pan. You then installthe
controlpantwoorthreeplacesfurther(tothefront)onthe
feeder line.
Take care that just enough feed falls into the last pan. Too
much feed in the last pan means feed waste.

ROXELL - 008 - 3911 VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--7
DIRECTIONS FOR USE AND MAINTENANCE
TO START UP THE SYSTEM
The oil layer on the new auger and the tubes slows down the
feed transport.
Thisis correctedas soonas theoil hasdisappearedaftersome
runs.
NEVER PUT YOUR HANDS INTO THE
FEED INTAKE BOOT WHILE FILLING
THE PANS.
Whenusinganewfeederlineforthefirsttime,put5kgoffeed
into the hopper.
Switch on the feeder until this feed is distributed, then repeat
the procedure until the whole line is filled. By doing this :
-- you limit the load on the motor of a long feeder line.
-- at the same time, you test the switches and make sure that
the feeder line has been properly installed.
-- you become used to the system.
However,ifyoufindsmallmarksofrusteitherontheinsideof
thetubesorontheaugeritself,werecommendmixingthefirst
5kg of feed with some maize oil (about 1/4l). This will avoid
noise and vibration when starting up.
The control pan is the most important one on the line.Itmust
be emptied first because it starts the next feed supply.
Take care that there are enough birds eating from this pan.
Keepthepan freeoflitter andmanure.Ithasto bethemostat-
tractive pan on the line.
Take care that temperature, moisture, ventilation are constant
at this location.
Birdsaresensitivetolight,moisture,draughtandtemperature.
Theywillshunplaceswithanenvironmentdeviatingfromthe
average.
Morebirdswillfeedfromthecontrolpansifyouinstallthemat
a distance of 3m from the end wall, and use a light above the
control pan.
Indexingthetubespreventsthatthefeederlinerunsemptyand
it guarantees simultaneous filling of all pans with the same
amount of feed.
If not enough feed falls into the pans at the beginning of the
feeder line:
-- loosenthetubeclampsof thefeedintakeboot,theconnec-
tor and the first 3 tubes.
-- rotate these 3 tubes so that the holes are more down.
-- tighten all tube clamps again.
-- make sure that all pans and the feed intake boot are leveled.
Make sure the lines are suspended correctly !
Suspend the hopper at the correct height.
Theweightofafilled150kghopperwillstretchthemaincable
to which the chain is fixed when the installation is new.
The connection between the hopper and the first feeder tube
willthenno longerbelevel.Thiscan resultinprematurewear
and/or failures.
If necessary, adjust the suspension to level the lines.
PRACTICAL DATA FOR USING THE SYSTEM DUR-
ING THE REARING PERIOD
A. PREPARATION
Make sure that the motors are suspended at the correct
height. The weight of the motors on a new system slightly
stretches the main cable.
The line is no longer level and premature wear and/or
disturbances can be the result.
If necessary, adjust the suspension to level the line !
Warmupthehouseandthelitteratthecorrecttemperature
at least 24 hours before the birds arrive.
Set the feed level ring in position 14.
Lower ALL pans into the litter before birds arrive in the
house.
FIGURE 6.
Birds now have enough feed for the first day(s).
B. THE FIRST DAYS -- FEED WINDOWS OPEN
Setthenumberofmealsperdaybyactivating3x1seg-
ment on the time clock in the control panel.
Depending upon the feed demand, you increase the num-
ber of meals during the second week.
Fill the pans by having the lines stopped automatically by
its sensor. Check the good operation of the sensor.

ROXELL-008-3911VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--8
FIGURE 7.
3
12
9
6
0--1
A big advantage of the pan is the almost complete
separation of feed and litter : fresh feed in the inner pan,
eventual litter in the outer pan.
Make sure that all feed windows open and close
simultaneously.
The suspension cords of the tubes must be stretched
correctly.
After a couple of days, when the pans sink deeper into the
litter, the feed windows remain completely open.
C. FEED WINDOWS CLOSED
After 10--14 days you can start working with closed feed
windows.
Attention:Winchupthelinesuntilthebottomsofthepans
are about 1 cm. above the litter.
FIGURE 8.
Winch up the system as soon as the birds are used to the
lower feed level.
Agoodtip:checkifbirdsstill haveeasyaccesstothefeed
in the inner pan and make sure that birds align around the
pans.
Now that the pans are hanging above the litter, no more
litter can get into the outer pans. As soon as you start
restriction, the hungry birds (in search for feed) will clean
the outer pan, removing litter and any dirt.
D. FEED RESTRICTION.
Inbroilerbreederrearing,feedrestrictionisoftensplitinto
two periods : moderate and severe restriction.
a. Moderatelyrestrictedbirdsarenotextremelyhungry
and their eating speed is limited.
The control panel is programmed as follows :
-Set the starting time of the feeding cycle on the
time clock (e.g. 7.30).
Important : activate enough tabs on the time clock in
ordertopreventinterruptionofthefeedingcycle(1tab
= 10 minutes).
-Set the required amount of feed on the
preselection counter.
The preselection counter (fig. 9. page I--8) shows the total
daily ration.
Tohaveadailyrationofe.g.650kg,youset65ona6,5
tonweigher(eachweigherimpulseequals10kg),or26
on a 13 ton weigher (each weigher impulse equals 25
kg).
FIGURE 9.
01234
Pressthewideblackkeyfor”ZERO”adjustment.Hold
the black button pressed while changing the settings.
b. In broiler breeder rearing, we also have a period of
severe restriction. Birds are allowed only a limited
feedintake.Beforestartingthisperiod(mostlyatthe
age of 6--7 weeks), you must of course change your
feeding programme :
-Reprogram the starting time of the feeding
cycle on the time clock.
-Reprogram the feed quantity on the preselection
counter.

ROXELL - 008 - 3911 VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--9
-Now the system runs at full capacity and birds
all will receive the same amount of feed.
-Adjust the feed level ring in the right position.
SeepageI--4
In order to prevent feed waste and to obtain a comfortable
eatingposition forthebreedersitis importantto adjustthe
height of the line according to the development of the
birds.
Extraadvantagesof the correctheight ofthesystemarean easy
passage for the birds and less risk of having floor eggs.
Take care that the pans are perfectly level !
Alwaysmakesurethatthebackofthebirdsis2--3
cm higher than the side of the pan.
FIGURE 10.
CLEANING AND MAINTENANCE.
-- At the end of the rearing period, empty the COMPLETE
system.
At the last meal, consider the amount of feed in the tubes
(450--500gr./0,75m ).
Winch up the system completely to remove the birds and
the manure from the house.
NEVER STAY UNDERNEATH WHEN
LOWERING OR WINCHING UP THE
LINES. STOP IMMEDIATELY AT THE
SLIGHTEST HITCH.
-- If you use heavy objects or machines when emptying the
house, you must avoid any damage to the system.
-- Winchupthelinestoaworkingheightofabout1mforeasy
cleaning.
-- To remove the pan : release the grill from the pan at the
5 clipsby handor bymeansofthespecialtool suppliedin
the correct order :
FIGURE 11.
1
2
Order
2
By hand
FIGURE 12.
Pull the lip to the outside with one hand (1). Push the
pan downward with the other hand.
1
Takethegrillinbothhandsattheheightofthearrows
and open the grill. The pan loosens completely from
the grill.
FIGURE 13.
FIGURE 14.
Letthepanrestonthe
floor, so that it stays
stable and at its place!
-- Now the pans can easily be cleaned one after another with
a high pressure cleaner.
-- Push the pan back into the grill and click the 5 clips one
after another over the pan edge.
-- If you want to replace a complete pan :

ROXELL-008-3911VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--10
Now you can remove the top support BY PRESS-
ING THE CENTRAL LIPS.
FIGURE 15.
REMEMBER TO COVER THE MOTORS WITH
WATERPROOF COVER !!
Motors andswitches areinsulatedIP54,which meansthat
they resist splashing, but certainly not a high pressure
cleaner.
The feeder pan,madeofhighquality polypropylene,
resists practically all cleansers and disinfectants.
However,ifyouwanttouseanaggressiveproduct(1),you
should contact your supplier.
PuttheOPERATOR’SMANUALonthehousewallatan
eye--catching spot.
(1) NB : Gaseous formaldehyde (formalin), liquid
caustic soda, hypochlorite or chlorine water, cresoles
are very corrosive and affect the system in no time !
BEFORE THE BIRDS ARRIVE.
First check the operation of your system.
Check the operation of the control panel :
-time clock
-sensor
Check the feed supply system : any leaks / obstructions.
Check the accuracy of the weigher.
Adjust the feed level of all pans at the same position (See
graph page ...).
Check tension of the antiperch cables.
Make sure that all lines are perfectly level. Motors must
hang at the same height.
ELECTRICAL PART :
STARTING UP AND OPERATION.
The central control panel (several models for Kixoo)
operates the whole system. It is built according to the
system to be installed.
Example :
To distribute the total amount of feed in one automatic cycle,
you program enough time on the time clock -- e.g. 2 hours
from the start.
If you want to feed at 8 o’clock, program the time clock from
8to10o’clock.
Set the preselection counter at the desired amount of feed
(depending on the weigher type).
Themainswitcheson”ON”.
The lines will start at 8 o’clock. The amount of feed set is
evenly distributed over all lines.
Thevalueonthepreselectioncounterdecreasesateachtip-
ping of the weigher.
Thiscontinuesuntilthecounterarrivesatthe”ZERO”val-
ue.
TheprocessisrepeateduntilthecounterreachestheZERO
value. At that moment, the system stops IMMEDIATELY
and the lamp ”PROGRAM ON” extinguishes.
From the moment the time clock has finished its course,
you can reprogramme the preselection counter.
Now the system is ready for a new cycle.
THE COUNTER IS NOT AUTOMATICALLY RE--ADJUSTED: YOU MUST RE--ADJUST
IT MANUALLY EVERY DAY, AFTER THE FEEDING CYCLE HAS ENDED.

ROXELL - 008 - 2111 VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--11
MAINTENANCE INSTRUCTIONS
Switch off the current first. Use protection
DANGER
3-monthly 6-monthly Yearly
ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON.
1. Power unit
-- Make fan dust-free X
-- Check possible damages to electrical wiring X
2. Poultry intake boot with sensor
-- Check sensor X
3. 100kg hopper (lines)
-- Check level switch X
4. Suspension
-- Check operation of (central) winch X
-- Check operation of (central) winch. Grease after cleaning. X
-- Check connection of cable X
-- Check connection of pulleys X
-- Check suspension of tubes and motors X
-- Keep suspension cord/cable in tension X
5. Poultry perch cable above the tubes/elbows
-- Check cable X
6. Pans
-- Check possible damages of pans X
7. Sensors/switches
-- Check operation of safety switch or sensor. X
-- Check electrical wiring X
8. Control pan
-- Remove the pan and clean the inside tube X
-- Clean (dry) sensor head and central tube X
-- Check switch of control units X
9. Lines/circuits
-- Check screws and bolts in the system after the first month and after each batch.
Tighten if necessary. X
-- Keep tubes level. X
-- Remove all feed from the system when the system will be out of use for a period. X

ROXELL - 008 - 2111VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--12
TROUBLE SHOOTING GUIDE
Switch off the current first. Use protection
DANGER
ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON.
PROBLEM CAUSE CORRECTIVE ACTION
1.None of the feeder
lines run. No current. Replace defective fuses or reset circuit breakers.
Check current supply to the house.
Defective clock. Replace defective clock.
Time clock not properly set. Readjust tabs.
2.One/more lines do
not run.
Pans are empty
Wires from motor damaged. Measure current in motor wires. Replace wires if
defective.
Thermal protection of motor switched
off. See points 3. & 4. Reset motor overload button.
Defective sensor in the control unit, or
sensor not properly adjusted. Check the good operation of the sensor.
Replace if necessary.
Defective sensor/minimum switch
control unit or 100kg hopper. Check control unit sensor or switch. Replace if necessary.
3.Motor is often
overloaded. Oil on auger overloads the motor. Clean the auger by running repeatedly 25kgs of feed
through the line.
Notenough currentsupplytothemotors. Checkcurrentsupplyatmotorlocation.Startthemotor.
Measure start current on motors. Wiring must be thick
enough to guarantee good operation of the system.
Object blocks the auger. Motor runs,
then stalls. Feed sticks to the tubes. Checkiftherearenoobjectsintheboot,thecontrolunit
and the drop holes of the feeder pans. Remove any
objects.
4.Auger stalls. Anchor bearing worn out or broken. Replacebearing.Gentlyslideaugerbackintothe tubes.
Don’tletitjumpback:yourfingerorthe bearingcould
be damaged.
Auger not enough stretched. Shorten the auger.
Object blocks the auger. Remove the object.
5.Tubes / boot wear rap-
idly, much noise
when system runs.
Auger kinked or bent at the wear point.
Auger end overlaps the anchor end. Makesurenottokinktheaugerwhenusinggrippingpli- ers. Auger must not overlap the anchor end.
6.Not enough feed
supplied to fill up
the lines.
Flex--Auger drop holes are too small or
point upwards. Make holes wider/turn tubes with holes downwards.
Flow regulator in boot of feed supply
system blocks passage of the feed. Adjust flow regulator to get a higher capacity.
Flex--Auger capacity is too low. CheckthecapacityoftheFlex--Augeraccordingthespe-
cifications.
Check the installation of the Flex--Auger.
Not enough time set on the time clock. Extend operation time per meal.
7.Feed drops directly
on the adjuster ring
of the grill.
Pan not installed over the hole. Remove the top support. Install the pan ass’y over
the hole and the lips.
8.Irregular distribution
of the feed along
the feeder line.
Bad indexing of tubes or no indexing at
all. Check indexing.
Switch over to other feed disturbs the in-
dexing of the feeder tube. (Too much or
too little feed in front or at the back.)
1.Too much in front : turn the holes a bit higher.
2.Too little feed in front : turn the holes somewhat lower.
Foreign object in auger. Remove foreign object.
Feeder tubes turned in relation to each
other. Checkaccordingtothe markswhen installed. Adjustif required and tighten clamps securely.

ROXELL - 008 - 2111 VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--13
WIRING DIAGRAM AUTOMATIC OUTLET
Feedback of OPEN/CLOSE signal by digital input or relay.
Both signals OPEN & CLOSE which come from the Automatic Drop can be connected to a 24 VDC relay.
In MFII application can the feedback be directly connected to a IDM.
Declaration signalling LED
24VDC+Close LED Blue
Motor OPEN LED Blue blink
Motor Alarm LED Red
Motor Calibration LED Green
With blocking motor alarm LED Red
Remove DROP.
Remove possible blocked feed.
Switch 24VDC OFF.
Switch 24VDC ON.
Calibration starts automatically.
LED Blue
Technical specifications
Voltage 24 VDC20%
Motor Current Stand--by 20 mA
Motor Current OPEN/CLOSE 150 mA
Motor Current Alarm 400 mA
Relais output 24VDC 100 mA
Max. Cable Length 200 M
Min. Cable Section 0.5mm2max.100 M
Min. Cable Section 0.75mm2max. 200 M
Remark
After interruption of voltage in “OPEN position, one don’t look for 15 sec. the input, sothe “OPEN position” re-
tains.
THE AUTOMATIC OUTLET STARTS AUTOMATICALLY. NEVER PUT YOUR HANDS IN
THE OUTLET OR IN THE DROP HOLE BEFORE MAKING SURE THAT THE CURRENT
IS SWITCHED OFF.
DANGER
ATTENTION : Contact ROXELL for professional advice when using following feeds:
CCM (Corn Cob Mix).
Feed mixed with CCM.
Soya.
Soya lumps.
Wet feed.
Without explicite authorization, all our warranties will expire and no claims will be accepted.
Also contact Roxell if you want to use strongly grating feeds like hen feed etc...

ROXELL - 008 - 3911VITOO IN LINE -- INSTRUCTIONS FOR THE USER
I--14
OPERATOR’S GUIDE
3911 00804385
In Line
Take the grill in both hands at the height of the
arrows and open the grill. The pan loosens
completely from the grill.
1
* Spread the litter evenly over the house floor.
* Lower all pans into the litter.
*MakesurethatALL feed windows are completely opened.
* Fill all pans manually (M). Repeat this, so that there is always fresh feed in the pan.
* Make sure that the system does not run too long !!
* Winchupthelinesafter10--14days(pansabout 1cm.above litter)to closethe feedwindows.
* All switches in position automatic (A).
* When necessary, winch up the pans gradually into a higher position.
* The day before starting restricted feeding, all circuits and Flex--Augers must be completely
filled.
* Set the feed level according to the type of feed.
CLEANING
FIGURE 23.
CONTROL PANEL SETTINGS
Set the starting time. Set activation time (tabs) longer than the time to
finish the meal.
Set the counter AT
999999
SETTING DURING THE REARING -- AD LIBITUM -- PERIOD SETTING “RESTRICTION” PERIOD
3
12
9
6
0--1
Feed windows open Feed windows closed
Regularly fill all pans manually
(M)
MA0 0--1
6
912 3
Stop the lines as soon as all pans
have been filled !
Do not let the system run too long
!!!
Set the counter at the required
feed amount.
“1”= 10kg (6,5 ton weigher)
“1”= 25kg (13 ton weigher)
Reset the counter every day (if
necessary adjust) after the clock
became inactive.
* Thelastday:runthetubesemptyandletthebirdsemptythe
pans as much as possible.
* Winchupthelinestoaworkingheightofabout1mforeasy
cleaning.
* Collect the feed residues by opening all pans, and empty
them.
* Protect electrical components against water.
* Cleanthewholesystembymeansofahigh--pressureclean-
er (max 100 BAR).
* When using aggressive detergents or disinfectants consult
your supplier. Respect the specifications of the supplier.
1
Order
By hand
FIGURE 24.
Pan remover
2FIGURE 25.
Let the pan rest on the
floor, so that it stays
stable and at its place!
09701749
2