Roxell CoMeo User manual

00107470 *00107470* 001-1020
CoMeo
®
Use and Assembly Guide
EN ENGLISH
Original use and assembly guide

COMEO - INSTALLATION INSTRUCTIONS ROXELL - 001 - 1020
TABLE OF CONTENTS
DISCLAIMER
GENERAL INFORMATION
PART I : INSTRUCTIONS FOR THE USER
GENERAL SAFETY RULES I-3.......................................................
DIRECTIONS FOR OPERATING THE SYSTEM I-4.....................................
MAINTENANCE INSTRUCTIONS I-7..................................................
TROUBLESHOOTING GUIDE I-8.....................................................
OPERATORS GUIDE I-10............................................................
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
EC-DECLARATION OF CONFORMITY
PART II : COMPONENTS
GENERAL LAY-OUT II-2.............................................................
COMPONENT NUMBERS II-3........................................................
ADJUSTER RING REGULATOR II-4...................................................
OPTION : AUGER INJECTOR KIT II-4.................................................
PARTS COMEO PAN II-5............................................................
PARTS FOR BROILER CAGE II-6.....................................................
PAN PARTS FOR COMEO (FLOOR FEEDING) II-7.....................................
COMEO PANS (CLEANING OPTION + POULTRY PERCH GUARD) II-8...................
FEEDER LINE COMPONENTS II-9....................................................
STRAINER FOR 100KG HOPPER II-9.................................................
HOPPER EXTENSION 50KG II-9.....................................................
100KG HOPPER II-10.................................................................
COVER HALF FOR 100KG HOPPER II-10..............................................
THUMPER ASSEMBLY (OPTION) II-11.................................................
FEED INTAKE BOOT II-11............................................................
POULTRY INTAKE BOOT WITH SENSOR - 230 V AC / 24 V DC II-12......................
OPTION : DOUBLE FEED INTAKE BOOT II-13..........................................
OPTION: THUMPER KIT FOR DOUBLE INTAKE BOOT II-13..............................
OPTION: EXTENSION WITH SENSOR - 230 V AC / 24 V DC II-14.........................
CONTROL UNIT COMEO WITH SWITCH II-15...........................................
CONTROL UNIT COMEO WITH SENSOR II-16..........................................
FIXED INTERMEDIATE CONTROL UNIT COMEO WITH SWITCH II-17.....................
FIXED INTERMEDIATE CONTROL UNIT COMEO WITH SENSOR II-18....................
MOVABLE INTERM. CONTR.UN. COMEO W/SWITCH II-19...............................
MOVABLE INTERM. CONTR.UN. COMEO W/SENSOR II-20..............................
POWER UNIT II-21...................................................................
POWER UNITS (FOR US ONLY) II-22..................................................
SUSPENSION COMPONENTS II-23....................................................
SINGLE EYE PULLEY II-24............................................................
HEAVY DUTY PULLEY II-24...........................................................
HAND OPERATED CENTRAL WINCH II-25.............................................
MOUNTING PLATE F/HAND OPERATED CENTRAL WINCH II-25.........................
TELESCOPICAL WINCH DRIVE ASSEMBLY II-25.......................................
MOTOR II-26........................................................................
WINCH W/SWITCH + CP - MOTOR OPERATED II-26....................................
STANDARD : CONTROL SWITCH FOR WINCH II-26.....................................
WINCH W/SWITCH - MOTOR OPERATED II-27.........................................
OPTION : CONTROL PANEL FOR CENTRAL WINCH II-27................................
OPTION: CONTROL SWITCH FOR WINCH II-27.........................................
MOTOR STARTER II-28..............................................................
CONTROL PANEL WITH TIME CLOCK II-29.............................................
BOX W/COUNTER II-29...............................................................
OPTION : CONTROL PANEL INTERMEDIATE CONTROL UNIT II-29.......................
END UNIT II-30......................................................................
MINIMUM SWITCH II-31..............................................................
EXTENSION FEED INTAKE BOOT II-31................................................
FLEXIBLE CONNECTION BOX II-32....................................................
LED LIGHT KIT FOR CONTROL UNIT II-33..............................................

ROXELL - 001 - 1020 COMEO - INSTALLATION INSTRUCTIONS
LED LIGHT KIT F/ INTERM. CONTROL UNIT II-33.......................................
SPARES SET BEAR.CAP HOLD - Ø44.5 II-34...........................................
PART III : INSTALLATION INSTRUCTIONS
GENERAL SAFETY RULES III-3.......................................................
GENERAL LAY-OUT III-4.............................................................
COMPONENT NUMBERS III-5........................................................
TOOLS III-6.........................................................................
ELECTRICITY .... WATCH OUT ! III-7..................................................
ELECTRICAL WIRING DIAGRAM III-7..................................................
THE SUSPENSION III-8..............................................................
SUSPENSION COMPONENTS III-8....................................................
DRAWINGS OF SUSPENSION SYSTEM WITH CENTRAL WINCH III-9....................
CENTRAL WINCH III-11...............................................................
SUSPENSION FOR FEEDER LINE III-12................................................
TO INSTALL THE MAIN CABLE III-14...................................................
TIGHTEN MAIN CABLE III-19..........................................................
TO INSTALL THE LINE III-20...........................................................
POSSIBLE FEEDER PAN COMBINATIONS III-20.........................................
POSSIBLE FEEDER PAN COMBINATIONS III-21.........................................
TO INSTALL THE FEEDER PANS III-22.................................................
CHICK STARTER OUTLET ASS'Y KIT (OPTION) III-31....................................
TO INSTALL THE SHUT OFF SLIDE III-32...............................................
TO INSTALL THE FEEDER LINE III-33..................................................
TO INSTALL THE INTERMEDIATE CONTROL III-35......................................
TO INSTALL THE TUBE WITH HOLE III-35..............................................
CONTROL PANEL INTERMEDIATE CONTROL UNIT (WITH SENSOR) III-36................
FEED INTAKE BOOT III-37............................................................
OPTION: SUPPORT FOR HOPPER IN LINE III-37........................................
TO INSTALL AND SUSPEND THE 100KG HOPPER III-38.................................
TO INSTALL THE CONTROL UNIT III-39................................................
POWER UNIT SUSPENSION III-39.....................................................
CONNECTION BOX KIT FOR CONTROL PAN (FOR US ONLY) III-40.......................
TO INSTALL THE AUGER III-42........................................................
TO INSTALL THE THUMPER (OPTION) III-48............................................
ADJUSTMENT III-49..................................................................
ADJUSTMENT LIMIT SWITCH III-50....................................................
CONNECTION DIAGRAM : SEE CP CENTRAL WINCH III-50..............................
TO INSTALL THE POULTRY PERCH GUARD III-51.......................................
TO INSTALL THE FLEX AUGER FEED SUPPLY SYSTEM III-54............................
TO INSTALL THE TELESCOPICAL TUBE III-55..........................................
ELECTRICAL SYMBOLS III-56.........................................................
WIRING DIAGRAM FOR 1X230V III-57..................................................
WIRING DIAGRAM FOR 3X230V III-58..................................................
WIRING DIAGRAM FOR 3X400V III-59..................................................
LED LIGHT KIT FOR CONTROL UNIT III-60..............................................
LED LIGHT KIT FOR INTERMEDIATE CONTROL UNIT III-61..............................
MOTOR PROTECTION III-62...........................................................
MAXIMUM CABLE LENGTHS TO THE MOTORS III-63....................................

ROXELL - 2313
DISCLAIMER :Theoriginal,authoritative versionof thismanual isthe English version producedby
ROXELLbvba.Subsequentchangestoanymanualmadebyanythirdpartyhavenotbeenreviewednorauthenticatedby
Roxell. Such changes may include, but are not limited to, translation into languages other than English, and additions to or
deletionsfromtheoriginalcontent.Roxelldisclaimsresponsibilityforanyandalldamages,injuries,warrantyclaimsand/or
anyotherclaimsassociatedwithsuchchanges,inasmuchassuchchangesresultincontentthatisdifferentfromtheauthoritat-
iveRoxell--publishedEnglish versionofthemanual.For current productinstallationand operation information, please con-
tactthecustomerserviceand/ortechnicalservicedepartmentsofRoxell.Shouldyouobserveanyquestionablecontentinany
manual, please notify Roxell immediately in writing to: ROXELL bvba -- Industrielaan 13, 9990 Maldegem -- Belgium.

ROXELL - 0516
GENERAL INFORMATION
THESE INSTRUCTIONS MUST BE READ, UNDERSTOOD AND ALL POINTS OBSERVED BY THE
USER, THE RESPONSIBLE AND OPERATING PERSONNEL.
1. OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES!
This concerns, among other things, the European directives transposed into national legislation and/or the laws,
safety and accident prevention regulations that apply in the user's country.
During assembly, operation and maintenance of the installation the legal regulations concerned and the applicable
technical rules must be obeyed.
2. INTENDED USE
The installation has been designed solely for intensive livestock use and has been developed according to the ap-
plicable rules of good workmanship. Extra loading ofthe product is therefore prohibited. Any other use is considered
to be improper use. The manufacturer is not responsible for damage resulting there from. The user bears sole re-
sponsibility.
3. NOT-INTENDED USE
All use different than described in point 2” intended use” is at the responsibility of the end user.
4. LIABILITY
The (Extended) Warranty will not apply if any of the following has occurred: failure to conduct incoming goods
inspection with regards to the Products, improper handling, transportation, modification or repair; accident, abuse
or improper use; improper assembly, installation, connection or maintenance (having regard to Roxell’s most
current assembly, installation, connection and maintenance manuals); force majeure; negligence, lack of
supervision or of maintenance on the part of customer; normal wear and tear; use of cleansing agents and
disinfectants that are excluded in Roxell’s most current use and maintenance manuals; use of cleansing agents and
disinfectants in violation with the instructions received from the suppliers; or use of the Products in an ATEX-
surrounding.
The (Extended) Warranty shall not apply in the event of a defect caused either by materialsor accessories supplied
by or services rendered by Customer; or by an intervention by a person or entity which is not authorised or qualified
for carrying out such intervention. Furthermore, the (Extended) Warranty will only apply if the Products are used in
livestock houses and if all parts or components of the Products are supplied by Roxell.
Roxell will not be liable for any damages caused due to improper use, assembly, installation, connection or
maintenance of the Products. In this respect, the Customer expressly acknowledges that (i) all use, assembly,
installation, connection or maintenance must be donein accordance with Roxell’s most current assembly,
installation, connection and maintenance manuals and (ii) the electrical installation on which the Products must be
connected must be done in accordance with applicable local legislation on electrical installations. Furthermore, the
Products must be tested both mechanically and electrically in accordance with state of the art techniques and
applicable local legislation.
5. PERSONNEL QUALIFICATIONS
USER:
The person who uses a function or operation of a product for their work or who works on the product. The user must
be able to read the instructions for use and fully understand them. The user has knowledge of the functioning and
construction of the installation.
TECHNICALLY TRAINED PERSON:
An expert who can assemble and maintain the installation (mechanically/electrically), and resolve malfunctions.
Onthebasisof his/hertechnicaltraining andexperience, he/shehas sufficientknowledgeto beableto assess activ-
ities, recognise possible dangers and rectify dangerous situations.

ROXELL - 0516
6. INFORMATION ABOUT THE RESIDUAL RISKS - USED SAFETY SIGNS
There are three levels of danger, which you can recognize from the signal word
* DANGER
* WARNING
* CAUTION
The nature and source of the imminent danger and possible consequences of not obeying warnings is stated here!
DANGER
DANGER indicates a direct imminent dange
r
that can result in a serious or even
fatal accident if the safety measures are not respected.
WARNING
WARNING indicates a possible imminent danger that can result in a serious acci-
dent or damage to the product if the safety measures are not respected.
CAUTION
CAUTIONindicates possible, dangerous situations that can result in minor physical
injury or material damage if the safety measures are not respected.
This symbol refers to supporting information.
not allowed
allowed
7. STORAGE
Put all parts to be assembled in a room or at a location where the not yet assembled components are protected
against weather influences.
8. TRANSPORT
Depending on the size of the parts and according to local circumstances and local legislation, the parts of the ma-
chine have to be transported with a forklift.
The forklift must be operated by a qualified person and in accordance with the rules of good workmanship.
When lifting the load, always check if the center of gravity of the load is stable.

ROXELL - 0516
9. DISMANTLING
Dismantle the installation and its components in accordance with the environmental legislation of thecountry or the
local authorities applicable at that time. All functioning products and exchange partsmust be stored and disposedof
in accordance with the applicable environmental regulations.
Environmental information for customers in the European Union
European directive 2002/96/EC amended by the Directive 2008/34/EC requires that equipment that
bears this symbol on the product or packaging must not be disposed of with unsorted household
waste. This symbol indicates that the product must be disposed of separately. Your are yourself re-
sponsible for the destruction of this and other electrical and electronic equipment via the disposal
channels designated for that purpose by the national or local government. The correct destruction
and recycling of this equipment prevents any negative consequences for the environment and health.
For more information about destroying your old equipment, contact your local authorities or waste
disposal service.
Information about waste disposal - electrical/electronic material for companies
1. In the European Union
If you have used the product for commercial purposesand you want to dispose of it, contact Roxell who will give you
information about the return of the product. It is possible that you will have to pay a disposal charge for the return and
recycling. Small products (and small quantities) can be processed by the local collection agencies.
2. In other countries outside the European Union
If you want to dispose of this product, contact the local authorities for information concerning the correct disposal
procedure.
10. THE LEVEL OF NOISE EMISSION
The noise level of the installation in operation does not exceed 70dB(A).
11. LOCK OUT TAG OUT – LOCK METHOD GENERAL
- Everyone needs his own lock and tag (label), which can’t be removed by other persons.
- Inform all persons who are influenced by the procedure.
- Localize all sources of energy (electric, hydraulic, pneumatic).
- Switch off.
- Lock out and tag out.
- Check if the source of energy is switched off.
- Remove any remaining energy.
12. USE PERSONAL PROTECTIVE EQUIPMENT.
Ensure you wear personal protective equipment (gloves, dust masks...).
13. SUFFICIENT LIGHTING - ILLUMINANCE
-A minimum illuminance of 200 lux is necessary during usage, maintenance and installation.
- Provide at the installation (portable) emergency lighting in case of power failure.
14. ELECTRICAL EQUIPMENT, CONTROL PANELS, COMPONENTS AND DRIVE
UNITS
- To operate control panels, there must be atleast70cmoffreespace.
- Control panels must always remain closed. The key of the control panel must be in possession of an au-
thorized person.
- The necessary measures must be taken by the user to keep out rats, mice and other vermin from the
control panels
- If electrical equipment, control panels, components and drive units are damaged, the system must be
stopped IMMEDIATELY!
- Electrical equipment, control panels, components and drive units should NEVER be sprayed with water or
other liquid!
- Electrical equipment, control panels, components and drive units should NEVER be covered with any ma-
terial.

I-1
PART I
INSTRUCTIONS FOR THE USER

COMEO - INSTRUCTIONS FOR THE USER ROXELL - 001 - 2415
I-2

ROXELL - 001 - 4918 COMEO - INSTRUCTIONS FOR THE USER
I- 3
GENERAL SAFETY RULES
Winching systeem
Liersysteem voor voer- en drinklijnen
Winching system for feed and drink lines
Carefully read the following instructions before
USING the system
1. Before you do any repair,ormaintenance works, always disconnect the
electricity supply.
2. Ensure you wear personal protection equipment (gloves, dust masks).
3. The system starts automatically.
Never use your hands at dangerous locations (feed intake boots, drive units, control units
or outlet holes in the tubes) before you have completely switched off the transport system
andmadesurethatnobody can switch it on without your knowledge.
4. Never allow unauthorized persons to enter the house in your absence.
5. Be careful when lowering or winching up the feeding lines/circuits :
-stop immediately at the slightest hitch.
-never stay underneath when lowering or winching up the lines/circuit.
6. If the auger stalls : immediately switch off the system. Carefully read the trouble shooting
guide and strictly follow instructions. Contact a technically trained person.
An auger under tension can cause very serious injuries when released.
7. Regularly check the elbow/trough and/or tube connections. Tighten if necessary.
8. Regularly check that the control unit (pan) and/or the motor handy box are properly
closed.
9. Ensure that the hopper cover grill or cover on the 100 kg hopper closes properly.
10. The standard winching system is only suitable for height regulation during the
flock's stay and winching up for cleaning (1x per flock). For more frequent winching,
use the daily winching components.
IMPORTANT
This SYMBOL will be used to draw your attention to matters that are
of GREAT IMPORTANCE for your SAFETY.
It means : WARNING - follow the safety instructions :
disconnect the current - re-read the safety rules.
In short : BE ALERT.IGNORING these instructions can cause
SERIOUS INJURIES or even DEATH.
DANGER
Minimax/HaïKoo/Comeo Nr: 002.../009.../001
Automatisch pannen voedersysteem voor vleestkuikens
Automatic pan feeding system for broilers

COMEO - INSTRUCTIONS FOR THE USER ROXELL - 001 - 4215
I-4
DIRECTIONS FOR OPERATING THE SYSTEM
PUTTING THE SYSTEM INTO USE
The oil on the new auger and the tubes will slow up feed
transport at the beginning.
When using a new feeder line for the first time, fill up the
hopper with 25kgs of feed.
NEVER PUT YOUR HANDS INTO
THE FEED INTAKE BOOT WHILE
FILLING THE PANS.
DANGER
Switch on the feeder until this feed is distributed. Repeat
this procedure until the whole line is filled. By doing so:
- you limit the load on the motor of a long feeder line.
- at the same time, you test the switches and make sure
that the feeder line has been properly installed.
- you become used to the system.
If instead there are small marks of rust either on the inside
of the tube as on the auger, we advise to mix the first 5kg
of feed with a portion (¦1/4l) of maize oil. This to avoid the
noise and trembling during the starting up.
CONTROL UNIT
The last feeder pan on the line (the control pan) is the
most important one. It must be emptied first because it
starts the next feed supply. Take care that there are
enough birds eating from this pan.
Birds are sensitive to light, moisture, draught and
temperature. They will shun places with an environment
deviating from the average.
Keep the pan free of litter and manure. Ithas to be themost
attractive pan on the line. Take care that temperature,
moisture, ventilation are constant at this location.
More birds will feed from the control pans if you install
them at a distance of 2-3m from the end wall. The same
remark goes for the outside line (next to the side walls).
OPTION
In order to make the control pan more attractive for the
birds, Roxell offers a LED light kit which fits on the CoMeo
both for intermediate and end control units.
This light is positioned inside the control unit which
ensures an optimal light dispersion inside the feeding
pan. Attracting the birds to the control unit will guarantee a
completely filled feeding line and feeding pans.
Inform the technically trained person:
- to connect the LED light to the light in the house,
ensuring the LED and house lights are lit
simultaneously, or
-ForUS: to connect the LED light to the motor, ensuring
the LED light is lit when the motor is in operation.
FILLING THE HOPPERS
The drop tube of the feeder line furthest from the bin is
equipped with a level switch.
This level switch controls the feed supply from the bin.
If, for certain reasons, the last line is not enough used by
the birds, it is possible that the other lines might run
empty. This can be prevented by using a time clock.
The time clock should be set such that the feeder is
regularly emptied or decreased to a low feed level.
However, you can help to ensure that enough birds eat
from the last line by taking care of :
- ventilation
- house structure
- insulation
- litter
- distribution of feeders and drinkers.
When planned correctly, you will have a very even spread
of the birds over the whole floor area of the house.
USING THE SYSTEM WITH ONE DAY OLD
CHICKS
1. Suspend the 100kg hopper at the correct height.
The weight of the filled hopper will stretch the main
cable to which the chain is fixed when the installation
is new.
The connection between the hopper and the first
feeder tube will then no longer be level. This can result
in premature wear and/or failures.
If necessary, shift suspension one or more links to
level the line.
When a hopper support is available :
- it enables correct and easy positioning of the
hopper,
- this way premature wearing out of the tubes is
avoided,
- it prevents the first pan from collapsing, and the
following pans can be used optimally
2. Put ALL pans on the floor before placing the one day
olds. Then scatter the litter around the pans.
Take care that all feed windows open simultaneously
and completely.
Now the suspension cords of the tubes are suitably
stretched.
As the pans sink deeper into the litter after a few days,
the windows will remain completely open.
The suspensions of hopper and control unit must also
be suitably stretched.
3. Warm up the house and the litter at least 24 hours
before placing the birds.
Fill all pans with feed.
One pan with open windows holds about 1,050kg -
about 0,7kg with closed windows.
The feeder line starts automatically as soon as the
control pan is empty, so all pans are filled.
You can feed automatically from the first day on.
4. The point in time to operate with closed feed windows
will depend upon the starting weight of the day old
chicks (DOC).
We recommend to close the feed windows between
the the 5th. and the 7th. day depending on this starting
weight.
Winch up the feeder line until all windows are closed.
Attention : all pans are still sitting on the floor !
Birds get used to the lower feed level. Raise the feeder
lines a little some days after closing the feed windows.
Pans swing and the feed is better spread.
Winch up the feeder lines gradually as the birds grow.
The back/neck of the birds (even the smallest) must
be slightly bent over while eating.
Correct operation will help you to prevent feed waste.

ROXELL - 001 - 2415 COMEO - INSTRUCTIONS FOR THE USER
I-5
USING THE SYSTEM FOR OLDER BIRDS
Suspend the lines at the correct height. You will obtain
optimum resultswhen the birds can easily pick thefeed
from the deepest part of the pan.
If birds necks rest on the edge of the pan, the feeder
line is adjusted too high.
On the contrary, if birds perch on the edge of the pan,
thelineisadjustedtoolow.
You will prevent feed waste by keeping the pans at the
correct height !
The correct position of the feed level ring will be found
by experience.
You must consider feed composition, fat content and
type of birds.
Optimum feeding results will be obtained with
adequate pan height, correct adjustment of the feed
level ring.
The 100kg. hopper should be filled before starting the
lines. So the transport system has a head start to
supply the hoppers.
AT THE END OF A FLOCK
Have all pans emptied at the end of the flock. Also
ensure that all feed is removed from the tubes.
Winch up the complete installation to remove birdsand
manure.
NEVER STAY UNDERNEATH
WHEN LOWERING OR WINCHING
UP THE FEEDER LINES. STOP
IMMEDIATELY AT THE
SLIGHTEST HITCH.
DANGER
Take care not to damage the pans (with heavy objects
or machines) when cleaning out the house.
CLEANING
To clean the installation winch up the feeder lines to a
working height of about 1m.
Remove possible feed residues by turning the pans a
couple of times 180 degrees around the tubes or by
removing the pans from the 12 fin support.
You can now easily clean the rotating pans one after
another by means of a high pressure cleaner.
Toput backthepan :takeit inonehand(likeadish)and
push it into the 12 fin support from below.
With the other hand, hold the feed level ring so that the
12 fin support cannot go up.
ONLY FOR COMEO WITH CLEANING OPTION :
Follow the stepsbelow when using the cleaning option.
- Open the cone by pulling on both handles
FIGURE 1.
- Clean the Comeo by using heigh pressure
water on the inside of the cone and clean from
top to bottom.
FIGURE 2.
FIGURE 3.
- For closing the cone : turn the feeder 180
degrees around the feeding tube. Important to
hear 2 clicks.
FIGURE 4. FIGURE 5.
DON'T FORGET TO COVER UP THE CONTROL
PAN WITH PLASTIC !
Motors and switches are IP55. This means that they
resist splashing, NOT jets from a high pressure
cleaner.
After cleaning, tip the water out of the pans.
Take care that no water remains in the feed intake boot
(corrosion !!!) You can avoid this :
- by loosening the tube clamp and turning the feed
intake boot with the opening downwards before you
use the high pressure cleaner, or
- by hanging up the feed intake boot, so that all
remaining water flows away through the hole in the
tube. This method requires an extra suspension
point next to the 100kg hopper or fixing the hopper
suspension chain to the feed intake boot.
The pan, made of high quality polypropylene, resists
practically all cleansers and disinfectants.
If you want to use an aggressive product (**) first
contact your supplier !!
Hang the OPERATION INSTRUCTIONS at a spot
inside the house where it catches the eye.

COMEO - INSTRUCTIONS FOR THE USER ROXELL - 001 - 2416
I-6
(**) P.S. Gaseous formaldehyde (formalin), liquid caustic
soda or solution of caustic soda, hypochlorite or chlorine
water cresoles are very corrosive and they will quickly
affect the installation !
WHAT TO DO BEFORE INSTALLING THE NEXT
BATCH OF BIRDS ?
Check operation of your system before placing the birds.
More particularly, take care that :
- all feed level tubes are at the same level (always keep
feed level as low as possible)
- allswitches react promptly the control pans are properly
adjusted (low feed level).
- the poultry perch wire is still stretched (springs must be
stretched (about 6cm )
- the time clock (when used) is programmed
- there are no leaks in the feed supply system
- there is no old, stale and/or tainted feed in the bin
- the feeder lines are well aligned. Especially the power
unit and the hopper must be well aligned and at the
same level.
PROGRAMMED FEEDING
With the feeding system it is possible to programme
feeding. This means : feeding according to a programme
set on a time-clock.
It also means : to make sure that no feed is supplied
during certain periods.
Pans are emptied between meals (if you want this).
ADVANTAGES :
- 0 to 4 points better feed conversion :
- birds waste less feed (lower feed level).
- fresh feed available at several preset times = more
resting periods ; a better digestion ; more appetite.
- you can observe birds better during the feeding
time Sick birds are more easily identified.
- the system works more regularly (less switching on/off).
- less risk that the system runs empty. You have better
control of the system's performance.
HOW TO PROGRAMME :
There are many ways.
Your house, the breed of birds, the feed you choose and
the possibilities you have as a user, determine the best
programme.
The purpose is always the same : divide the 24 hour
period in 4 segments of 6 hours.
Eachsegment has3 periods: is characterized bya period
of :
SYSTEM IN OPERATION
PLENTY OF FEED AVAILABLE
SYSTEM OUT OF
OPERATION FEED IN
PAN IS EATEN
SYSTEM OUT OF
OPERATION : PANS
ALMOST OR
COMPLETELY
EMPTY
0.0005.0006.00
1
1
1
12
2
2
2
3
3
30.00
05.00
06.0018.00
12.00
3
FIGURE 6.
Our experiences have lead to the following
recommendations of use :
- Set the programme right from the beginning .
- See that pans are emptied for the first time after 3
weeks, not sooner. Divide the 24 h in 4 segments of 6
hours.
- Since the birds do not eat for 1/2 hour to 2 hours, there
is more activity at the start of a new segment. This
means that the occupation per pan and per drinker
should not exceed our recommendations.
- You have to gain experience. Do not expect to obtain
4 points better feed conversion from the first time.
- During the summer it might get colder in the house
during the night. Adjust your programme by having the
system operate longer during the night segment.
- Do not programme with poor quality birds. Interrupt the
programme in case of illness and do not let the system
become empty.
- Influences of season, breed, age, house climate, feed
also play a role.
To get the maximum profit out of your system, you should
develop your own programme according to the
circumstances.
For any further advice, contact ROXELL.
ADJUSTER RING REGULATOR - 09717153
FIGURE 7.
OPTION :

ROXELL - 001 - 2415 COMEO - INSTRUCTIONS FOR THE USER
I-7
MAINTENANCE INSTRUCTIONS
DANGER
Switch of
f
the main switch first.
Use personal protective equipment.
3-monthly
6-monthly
Yearly
ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON.
1. Power unit
- Make fan dust-free X
- Check possible damages to electrical wiring X
2. Drive unit (circuits)
- Make fan dust-free X
- Check possible damages to electrical wiring X
- Clean gear housing X
3. Poultry intake boot with sensor
- Check sensor X
4. 100kg hopper (lines)
- Check level switch X
5. Suspension
- Check operation of (central) winch X
- Check operation of (central) winch. Grease after cleaning. X
- Check connection of cable X
- Check connection of pulleys X
- Check suspension of tubes and motors X
- Keep suspension cord/cable in tension X
6. Poultry perch cable above the tubes/elbows
- Check cable X
7. Sensors/switches
- Check operation of safety switch or sensor. X
- Check electrical wiring X
8. Feed intake boot
-Clean X
- Check possible wear of plastic gear X
9. Lines/circuits
- Check screws and bolts in the system after the first month and after
each batch. Tighten if necessary. X
- Keep tubes level. X
- Remove all feed from the system when the system will be out of use for a
period. X

COMEO - INSTRUCTIONS FOR THE USER ROXELL - 001 - 4215
I-8
TROUBLE SHOOTING GUIDE
Switch off the main switch first.
Use personal protective equipment.
DANGER
ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON.
PROBLEM CAUSE CORRECTIVE ACTION
1.None of the feeder
lines run. No current. Replace defective fuses or reset circuit breakers.
Check current supply to the house.
Defective time clock. Replace defective clock.
Time clock not properly set. Readjust tabs.
2.One/more lines do
not run.
Pans are empty
Wires from motor damaged. Measure current in motor wires. Replace wires if
defective.
Motor protection switched off. See points 3. & 4. Reset motor overload button.
Defective sensor/minimum switch
control unit or 100kg hopper. Check control unit sensor or switch. Replace if necessary.
3.Motor is often
overloaded. Oil on auger overloads the motor. Clean the auger by running repeatedly 25kgs of
feed through the line.
Not enough current supply to the
motors. Check current supply at motor location. Start the motor. Measure start current on motors. Wiring
must be thick enough to guarantee good operation
of the system.
Object blocks the auger. Motor runs,
then stalls. Feed sticks to the tubes. Check if there are no objects in the boot, the control unit and the drop holes of the feeder pans. Remove
any objects.
4.Auger stalls. Anchor bearing worn out or broken. Replace bearing. Gently slide auger back into
thetubes.Don'tletitjumpback:yourfinger or
the bearing could be damaged.
Auger not enough stretched. Shorten the auger.
Object blocks the auger. Remove the object.
5.Tubes / boot wear
rapidly,
much noise when
system runs.
Auger kinked or bent at the wear
point.
Auger end overlaps the anchor end.
Make sure not to kink the auger when using
gripping pliers. Auger must not overlap the anchor
end.
6.Not enough feed
supplied to fill up
the lines.
Flex-Auger drop holes are too small
or point upwards. Make holes wider/turn tubes with holes
downwards.
Flow regulator in boot of feed supply
system blocks passage of the feed. Adjust flow regulator to get a higher capacity.
Flex-Auger capacity is too low. Check the capacity of the Flex-Auger according the
specifications.
Check the installation of the Flex-Auger.
Notenoughtimesetonthetimeclock. Extend operation time per meal.
7.Feed drops
directly on the 12
fin support.
Pan not installed over the hole. Remove the top support. Install the pan ass'y over
theholeandthelips.

ROXELL - 001 - 2415 COMEO - INSTRUCTIONS FOR THE USER
I-9
PROBLEM CAUSE CORRECTIVE ACTION
8.Windows are open
and feed level is
too low.
Some windows are actually closed. Adjust height of feeder line until all windows
completely open and close simultaneously.
9.Windows are
closed and feed
level is too high.
Adjuster ring set too high. Adjust height. See OPERATOR'S GUIDE.
Not all windows are closed or
completely closed. Adjust height of feeder line until all windows completely open and close simultaneously.
10.Windows are
closed and feed
level is too low.
Adjuster ring set too low. Adjust height. See OPERATOR'S GUIDE.
Feeder line not winched up high
enough. Winch up feeder line higher until all pans simultaneously are clear of the litter.
11.Hopper 1 is
empty while the
feed
level in the
second hopper
corresponds with
the position of
the level switch
Birds massively move to one side of
the house, i.e. depending upon the
position of the sun.
A. The problem occurs sporadically :
You can solve the problem by changing the
round hole in the Flex-Auger tube above
hopper 1 into a rectangular one. Install two
outlet drops above hopper 1 (see fig. 3.) if
necessary, so that more feed drops into
hopper 1. Install the level switch low in hopper
2 (see fig. 2.). Install and adjust drop tubes to
all hoppers high enough.
B. The problem occurs regularly :
Installalevelswitchhighineachhopper.
Install the level switch low in the last hopper.
Install and adjust the drop tube high, so that
the feed in tube A (over switch level) is carried
to hopper 2.
Drop tube installed and
adjusted high.
Level switch installed
low.
Hopper 1
Hopper 2
FIGURE 1. FIGURE 2.
A
Hopper 2
Case a.
Large feed reserve (A) in
case b.
Hopper 1
FIGURE 3.

COMEO - INSTRUCTIONS FOR THE USER ROXELL - 001 - 2218
10
OPERATOR’S GUIDE
open feed windows
EASY START
Weeks
Age of
birds 012 3 45
closed feed windows
6
AVOID FEED WASTAGE = ADJUST
FEEDER HEIGHT
Lower
automatic operation of control pan
5-7 days 10-12 days
(FIXED/MOVABLE INTERMEDIATE) CONTROL PAN
AVOID DRAUGHTS
(for partial brooding)
AVOID DARKNESS
= THE MOST USED PAN
CHECK THE SUSPENSIONS OF THE 100 KG HOPPER AND THE CONTROL UNIT AF-
TER HEATING UP THE BUILDING. BOTH SUSPENSIONS MUST BE WELL
STRETCHED.
Winch up
SUPPORT FOR HOPPER IN LINE
OPTION
For floor feeding - from day-old chicks to broilers.
pans full
00107550
2218

ROXELL - 001 - 2415 COMEO - INSTRUCTIONS FOR THE USER
11
2415 00107550
* The last day : run the tubes empty and let the birds empty the pans as much as possible.
* Remove possible feed residues by turning the pans a couple of times 180 degrees around the tubes or by removing the pans from the 12 fin supports.
* Protect electrical components against water.
* Clean the whole system by means of a high-pressure cleaner (max. 100 Bar).
* When using aggressive detergents or disinfectants consult your supplier.
CLEANING
COMEO WITH CLEANING OPTION
COMEO
1 2
3
4 5
OPTION
OPTION
1
2
3

Inbouwverklaring betreffende niet voltooide machines (Richtlijn 2006/42/EG, Bijlage II.1.B)
Declaration of incorporation of partly completed machinery (Directive 2006/42/EC, Annex
II.1.B)
Fabrikant/Manufacturer:
Roxell, Industrielaan 13, 9990 Maldegem
Tel: [phone]
Fax: [phone]
Verklaart geheel onder eigen verantwoordelijkheid dat het product:
Declares on its own responsibility that the product:
MiniMax/HaiKoo/CoMeo Nr: 001…/002…/009…
Automatisch pannen voedersysteem voor vleeskuikens.
Automatic pan feeding system for broilers.
Waarop deze verklaring betrekking heeft, in overeenstemming is met:
-de volgende richtlijnen: 2006/42/EG (Machinerichtlijn); 2014/30/EU (Elektromagnetische
Compatibiliteit).
-de geharmoniseerde Europese Normen: EN ISO 13857; EN 349; EN ISO 12100; EN 60204-1;
EN 61439-1; EN 61439-2
Het is verboden bovengenoemd product in gebruik te stellen voordat de machine waarin het wordt
ingebouwd in overeenstemming met de bepalingen van de Machinerichtlijn is verklaard.
Tevens verbindt de fabrikant (of zijn gemachtigde) zich om op met redenen omkleed verzoek van de
nationale autoriteiten de relevante informatie over deze niet voltooide machine door te geven. De
wijze van doorgifte is digitaal. De wijze van informatieverschaffing laat de intellectueel-
eigendomsrechten van de fabrikant van de niet voltooide machine onverlet.
(NL)
Relating to this declaration is in accordance with
-The following directives 2006/42/EC (Machinery Directive); 2014/30/EU (Electromagnetic
Compatibility).
- The harmonised European standards: EN ISO 13857; EN 349; EN ISO 12100; EN 60204-1;
EN 61439-1; EN 61439-2
This product must not be put into service until the machinery into which it is to be incorporated
has been declared in conformity with the provisions of the Machinery Directive.
The manufacturer (or its agent) also undertakes, at the duly reasoned request of the national
authorities, to provide the relevant information concerning this partly completed machinery. The
method of transmission will be digital. The manner in which the information is provided does not
prejudice the manufacturer’s intellectual property rights concerning the partly completed
machinery.
(EN)
Plaats, Datum / Place, Date: Maldegem, 01/01/2020
………………………………..
Dhr. Gino Van Landuyt
Managing Director
“This part may only be filled out if all built-in subparts are delivered by Roxell”
EG-verklaring van overeenstemming (Richtlijn 2006/42/EG, Bijlage II.1.A)
EC-declaration of conformity (Directive 2006/42/EC, Annex II.1.A)
Wij/We_________________________________________________
(naam installateur/name fitter)
_____________________________________________________________________
_____________________________________________________________________
(volledig adres en land/complete address)
Verklaren geheel onder eigen verantwoording de
Declare completely on own justification that
________________________________________________________
(naam machine/name machinery) (nummer CE-label/number CE-label)
In een installatie te hebben ingebouwd geheel volgens de Roxell-voorschriften en in
overeenstemming met de bepalingen van de Machinerichtlijn.
Has been incorporated in conformity with the provisions of the Machinery Directive and the
prescriptions of Roxell bvba.
________________________________________________________
(plaats, datum/place, date) (naam, handtekening/name, signature)
De EG-verklaring van overeenstemming / inbouwverklaring betreft uitsluitend de machine of niet
voltooide machine in de toestand waarin zij op de markt is gebracht, met uitsluiting van de later
bijvoorbeeld door de verdeler en/of installateur en/of eindgebruiker toegevoegde componenten
en/of verrichte bewerkingen.
The EC-declaration of conformity / declaration of incorporation relates exclusively to the machinery
or partly completed machine in the state in which it was placed on the market and excludes
components which are added and/or operations carried out thereafter for instance by the distributor
and/or the installer and/or the final user.
00105304
SPECIMEN