Royal Sovereign RSH-380SL User manual

Roll Laminator Service Manual
MODEL:RSH-380SL

3 ~ 3
4 ~ 10
4 ~ 6
6 ~ 7
7 ~ 9
9 ~ 10
11 ~ 11
12 ~ 14
12 ~ 12
13 ~ 13
13 ~ 13
13 ~ 13
13 ~ 13
13 ~ 14
14 ~ 14
15 ~ 16
17 ~ 19
20 ~ 25
26 ~ 29
30 ~ 33
2.5) Poor Lamination Quality …………………………………………………………………
…
2.1) Rollers Not Heating ………………………………………………………………………
…
2.2) Rollers Over Heating ………………………………………………………………………
…
2.3) Rollers Not Running ………………………………………………………………………
…
2.4) No Main Power ………………………………………………………………………………
…
Table of Content
1.Safety Precautions ………………………………………………………………………
2.Troubleshooting ……………………………………………………………………………
3.Replacing Parts ………………………………………………………………………………
3.1) Right Cover …………………………………………………………………………………
…
3.2) Left Cover …………………………………………………………………………………
…
3.3) Rear Cover …………………………………………………………………………………
…
3.4) Main PCB ……………………………………………………………………………………
…
3.5) Sub PCB ………………………………………………………………………………………
3.6) Heaters ………………………………………………………………………………………
…
3.7) Cross Cutter …………………………………………………………………………………
…
4.Adjustments ……………………………………………………………………………………
5. Parts List …………………………………………………………………………………………
6.Exploded Drawings ………………………………………………………………………
7.Wire Diagram …………………………………………………………………………………
8.Backup ……………………………………………………………………………………………
…

Safety Precaution
1. Safety Precautions
Failure to comply any of the following safety procedures could result in serious injury.
Please read the instructions carefully and keep for future reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct
voltage.
3. Keep hands and clothing(ie.Neckties)away from rollers. The rollers are pinch points that
can trap body parts or clothing and cause serious injury .
4. Keep flammable and wet objects away from the machine .
5. Place machine on a level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled ,and unplugged from the outlet prior to moving
and/or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should make
repairs.
10. Do not attempt to laminate items that exceed total recommended material thickness for
the unit.
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the machine.
13. Do not cover the surface of the machine until the machine has completely cooled.
2

Note: While repairing:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and rear cover.
c. Be sure to follow the steps below in order.
2.1 Rollers Not Heating
CAUSES:
1. Improper laminating mode.
2. Heating wire is not connected to the main PCB.
3. Blown (burnt) upper and/or lower wire fuse (T/Fuse).
4. Defective Bi-Metal.
5. Defective heater.
6. Defective Main PCB.
MEASURE
1. Heating wire is not connected to the main PCB.
a. Connect the upper and lower heating wires to the main PCB.
2. Troubleshooting
Wire-Heater
Wire-Heater
3

2. Blown (burnt) wire fuse (T/Fuse).
a. Replace the T/Fuse wire located on the left-hand side.
3. Defective Bi-Metal.
a. Replace the Bi-Metal
4. Defective heater.
a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater.
b. Physically examine the heater assembly for breakage.
Multi-meter
Broken
Wire-Temp. Fuse
Bi-metal (135℃)
4

5. Defective Main PCB.
a. Replace the PCB Main.
2.2 Rollers Over Heating
CAUSES
1. Heat sensor is reversed on the PCB Main.
2. Defective T/Fuse wire.
3. Defective heater.
4. Defective main PCB.
MEASURES
1. Wires for lower and upper heat sensors are reversed on the main PCB.
a. Reverse the heat sensors.
2. Defective T/Fuse wire.
a. Replace the T/Fuse wire located on the left-hand side.
3. Defective heater.
a. Test continuity of the heater. If it fails, replace the heater.
b. Glass tube that surrounds heating coil is broken – replace the heating element.
Connector-Wire Sensor
Wire-T / Fuse
5

4. Defective Main PCB.
a. Replace the PCB Main.
2.3 Rollers Not Running
CAUSES
1. No power to the unit.
2. The main switch is close.
3. Opened safety cover.
4. Film is jammed on the rollers.
5. Disconnected motor wire.
6. Defective main motor.
7. Defective main PCB.
MEASURES
1. No power to the unit.
a. Make sure the power plug is connected to the proper source of outlet
2. The main switch is close.
3. Opened safety cover.
a. Close the safety cover and double check to insure that the safety cover switch
is engaged.
Note: By closing the safety cover, it engages the safety cover switch.
Main Switch
6

4. Film is jammed on the rollers.
a. Un-jam the film using a combination of the pressure lever and reverse button.
5. Disconnected motor wire.
a. Check the motor wire connection with PCB.
6. Defective main motor.
a. Replace the main motor.
Switch is engaged
Wire-motor
Motor
7

7. Defective main PCB.
a. Replace the main PCB.
2.4 No Main Power
CAUSES
1. No electricity.
2. Blown main fuse.
3. Disconnected main power wires.
4. Defective transformer.
MEASURES
1. No Electricity.
a. Double check to insure that you have electricity from your outlet.
b. Check the circuit breaker.
c. Double check that source of power is 220V, 15Amp, and single phase.
2. Blown main fuse.
a. Replace the main fuse located above the main power switch.
3. Disconnected main power wires.
a. Check that the main power wires are properly connected.
Main Fuse
Main Power Wires
8

4. Transformer is defective
a. Replace the transformer.
Problem: Straight wave lines across the output.
Cause: Excessive front roller pressure.
Measure: Loosen the front roller pressure.
Problem: Concave waves in the lamination.
Cause: Excessive rear (pulling) roller pressure.
Measure: Loosen the rear back roller pressure.
Problem: Angled waves on both sides of the output.
Cause: Insufficient rear roller pressure.
Measure: Tighten the rear roller pressure.
Problem: Angled waves on one side of the output.
Cause: Insufficient rear left (or right) side roller pressure.
Measure: Tighten the rear left (or right) side roller pressure.
Problem: Straight waves in the output.
Cause: Excessive heat at the nip rollers.
Measure: Lower the roller temperature.
Problem: Wake waves.
Cause: Insufficient heat at the nip rollers.
Measure: Raise the roller temperature.
Problem: Curling.
Cause: 1.The film tension is very tight;
2.The decurling bar is not in the working location.
Measure: 1.Loose the tension;2.Adjust the decurling bar to working location.
2.5 Poor Lamination Quality
Transformer
9

Note: While replacing parts:
a. Make sure the power plug is unplugged from the power outlet.
b. Open both side covers and rear cover.
3.1 Replacing the Right Cover.
a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2).
b. Pull out the male control panel connector from the Sub-PCB（Figure 3）.
3.2 Replacing the Sub-PCB
a. Refer to “Replacing Right Cover”.
c. Loosen two screws from Sub-PCB , installed on to new Right Cover (Figure 4).
d. Follow the reverse order to assemble the Right Cover back.
3.3 Replacing the Main PCB
a. Remove the rear cover and label all the wires before unplugging from the Main PCB.
b. Detach the Main PCB from 6 white plastic holders ( Figure 7).
c. Replace the board with new PCB and connect all the wires.
3. Replacing Parts
Figure 1 Fi
g
ure
Figure
Figure
Figure
10

3.4 Replacing the Heaters
Note: Cotton or surgical gloves are recommended while handling the heater assembly.
a. Disassemble Right and Left Covers (Refer to “Replacing Right Cover” and “Replacing Left Cover”).
b. Take out the heater brackets on each side by loosening screws (Figure 8, 9).
c. Take out the broken heater. Figure 10
Note:
a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently.
b. Use an air blower to blow out the broken pieces of heating rod.
(Please ensure that no one is standing on the other side.)
3.5 Replacing the Cross Cutter
a. Disassemble the nut from the Frame-Cutter.
b. Unfasten the spring from the cutter.
c. Change the Cutter.
d. Assemble the Cutter by reversing the above steps.
Figure8
Figure 1
Figure9
11

.2 Adjusting front and rear roller
s
Pressure
• Use Screwdriver
to adjust the roller pressure:
C.W – Increase pressure.
C.C.W – Decrease pressure.
1.Using Push-Pull Scale, measure
3 spots as shown on Figure B &C:
Front roller should be 5~6 and back
rollers should be 6~8.
2.Checking for over all tension –
when the machine is running, check that
the top and the bottom films are fed in
without any wrinkles.
3.Pressure mark checking (Heat Line) –
stop the machine for 30 seconds to
create a heat line. Then check to see if
you have two even parallel lines from
one end to other. Note: A narrow parallel
lines indicate that it has less pressure
at that point.
4.Laminating Test – Laminate samples
with different thickness of substrates.
5.Check above steps 2 through 4 with
3mil & 5mil films.
4. Adjustments
Figure C
Figure B
Figure A
C.W
C.C.W
12

RSH-380SL
1134NOTNAP0-V49LU567-APSBAL-REVOCA1000RL120
2125LR4001A HANDLE-TENSION S45C Cu+Ni+Cr
3138LR4012A SPRING-TENSION SWP Ф3.2
412200X022A BEARING-RADIAL 15*28
5141LR4033A PLATE-PRESSURE,PULL SPCC 3.0T
6138LR4015A SPRING-PRESSURE SWP Ф2
7141LR4032A PLATE-PRESSDURE,LAMI SPCC 3.0T
8141LR4035A PLATE-DU BUSH SECC T=2.0
9141LR4019A BRACKET-HEATER,UP SPCC 1.6T
10 36400X014B MICRO SWITCH AC 250V/5A 50-60HZ
11 141LR4054A BRACKET-LIMIT SWITCH SPCC 2.0T
12 147LR4013A STOPPER-HEATER,UP SILICONE
13 141LR4020A BRACKET-HEATER,LOW SPCC 1.6T
14 141LR3039A PLATE-PRESSURE,L SPCC 3.0T
15 021LR4001A LAMIT-SWITCH COVER PP
16 122LR4044A BUSH-ROLLER LAMI,UP FTG70 CU 3-35
17 122LR4046A BUSH-ROLLER PULL,UP FTG70 CU 3-35
18 C54SEDIUG-TLOBA4204RL111
19 C54SMACA5004RL421
20 122LR4050A BUSH-ROLLER LAMI，LO FTG70 CU 3-35
21 122LR4047A BUSH-ROLLER PULL,LO FTG70Cu3-35
22 136LR4001X CHAIN RS#25 P6.35 98节
23 T0.3CCPSL-EMARFA2413RL310
24 147LR4002A PAD-TENSION LEATER 1.5T
25 140LR4036A HOLDER-SHAFT,FILM S45C Cu+Ni+Cr
26 91NC54SMLIF-TFAHSM2004RL021
27 ASMLR1339A ASSY-AUTO GRIP CORE 2" RSH-380SL
27-1 ASMLR1339B ASM-AUTO GRIP CORE3" RSH-380SL
27-2 3606LA42-EROCA6004RL421
28 RIV05018E8 BRINDER RIVET AL φ5*18
29 EGNALFHSUB-UDA920X00221 Ф10*10
30 g061RBNTOOFA6004RL620
31 141LR4064A BRACKET-TABLE SPCC 2.2T
32 013LR3146A FRAME-STAND 25*25*2.0 SQUARE TUBE
33 023LR4002A KNOB-BOLT GUIDE PHENOL BLK
34 145LR3002A GUIDE-DOCUMENT ABS PA-765 UL94V-0 431C
35 141LR4043A FRONT TABLE SAFETY LEVER SPCC 1.5T
36 013LR4004A SAFETY FRAME SPCC
37 021LR3024A SAFETY-COVER PC 3.0T
38 014LR3001B TABLE-FRONT AL6063
39 133LR3001A ROLLER-LAMI STPG ORG
40 223LR3001H HEATER ASS'Y FCHW1 81ΩEU,KR,CH,EU(N),BR
40-1 223LR3001J HEATER ASS'Y FCHW1 96ΩAU,UK
40-2 223LR3001E HEATER ASS'Y FCHW1 24ΩCUL,CA
40-3 223LR3001D HEATER ASS'Y FCHW1 20.2ΩTW
40-4 223LR3001F HEATER ASS'Y FCHW1 16.7ΩJOL,JAP
41 140LR4003A HOLDER-SAFETY COVER S45C
SVC Parts List
.cepSemaNtraP.oNtraP.oN

42 111LR4018A SCREW-H SWRH MFZN－Y
43 131LR4027A SPROCKET-MOTOR S45 24Z
44 210004002A MOTOR-MAIN DC 24V
45 131LR4017A SPROCKET-LAMI FTG70Cu3-35 28z
46 120LR3031B SHAFT-CAM S45C Cu+Ni+Cr
47 013LR3143A PLATE-MIDDLE SPCC 0.5T
48 015LR2010A BAR-IDLE S45C Φ20
49 015LR3011C IDLE-BAR S45C Cu+Ni+Cr
50 015LR3012C SHAFT-DECURLING S45C Cr
51 131LR4018A SPROCKET PULL FTG70Cu3-35 20z
52 133LR3002A ROLLER-PULL S45C GRY
53 013LR3144A REAR-COVER SPCC 0.5T
54 013LR3145A TABLE-CUTTER SPCC 2.0T
55 013LR3002H FRAME-CUTTER AL6063
56 021CR3001A KNOB-CUTTER,C ABS PA-765 UL94 V-0 PANTON 431C
57 140LR3001A HOLDER-CUTTER,C ABS PA-765 UL94 V-0 PANTON 431C
58 213LR4001A CUTTER-CROSS STS420 J2 1T
59 34000S009A POWER TRANSFORMER AC110-120V,220-240V/50-60HZ
60 141LR3038A PLATE-PRESSURE,R SPCC 3.0T
61 144LR4001B CLAMPER-LEVER S45C Cu+Ni+Cr
62 023LR4010A KNOB LEVER NYLON BLK
63 125LR4003B LEVER-PRESSURE S45C Cu+Ni+Cr
64 120LR4009B SHAFT-COVER SAFETY S45C
65 350LR3042A PCB MAIN ASM ROHS
66 032LR3029A SHEET-FUNCTION PC 0.75T
66-1 032LR3029C SHEET-FUNCTION PC 0.75T
67 023LR3007B BUTTON-FUNC SILICON
68 350LR3043A PCB-SUB ASSY FR-4
69 36600X001A FUSE-BLOCK FB66 LITTLE FUSE TRIAD INC
70 32500X0008 FUSE-MAIN 65TS AC250V 10A EU,AU,KR,CH,UK,,BR
70-1 32500X0005 FUSE-MAIN 65TS AC250V 20A TW,CUL,JOL,JAP,CA
71 021LR3018A COVER-R ABS PA-765 UL94 V-0 PANTON 431
72 138LR4001A SPRING-CUTTER CROSS SWRH Φ0.3
73 KPS03012D2 KEY PLAIN 3*3*12 SUS27
74 138LR4018A SPRING-LEVER SUS 304-WPB
75 12200X027A DU-BUSH FLANGE Ф25*10
76 12200X028A DU-BUSH FLANGE Ф25*20
77 111LR4006A BOLT-GUIDE S45C SNC3 4*22.5
78 12200X030A DU-BUSH FLANGE Ф10*20
79 013LR3141A FRAME-R SPCC 3.0T
80 36400X002B SWITCH-MAIN 8216 B/R I/O SIGNAL-LUX SPA
81 013LR2012G FRAME-SENSOR AL6063
82 033LP4016A MICA-WASHER Φ4*Φ11 T=0.5
83 12200X032A DU-BUSH FLANGE Ф12*10
84 12200X040A DU-BUSH φ6*8 FLANGE
85 363LR4013A BIMETAL THERMOSTAL 135℃15A
86 141LP4018A BRACKET-FUSE EGI T=1
87 147CR4003A SILICON RUBBER SILICON Φ7*160
88 23300X001A BUSHING-CORD,EU 7NR32 DONG-A
89 111LR4004A BOLT-CORE S45C Φ15*42
90 ASMLR2023A ASM SENSOR RSH-380SL
91 381LR4020B WIRE-FUSE,EU UL1015 AWG#14
92 381LR4052A WIRE-MOTOR UL1007 AWG#20 BLK RED

93 381LR4115A WIRE-MAIN UL2464 AWG#24,BLE
94 381LR4062B WIRE-HEATER UL1015 AWG#16 WHITE
95 381LR4063A WIRE-TEMP FUSE SF133E,AC250V 15A 133℃UL1015 AWG#14
96 381LR4049A WIRE-BIMETAL UL1015 AWG#18, WHT
97 381LR4114A WIRE-HEATER LOW UL1015 AWG#16, WHT
98 381LR4051A WIRE-HEATER LINK UL1015 AWG#18, WHT
99 380LR4001A POWER CORD EU AC250V 15A 1.8M
99-1 380LR4003A POWER CORD AU AC250V 15A 1.8M
99-2 380CR4007A POWER CORD UK AC250V 10A 1.8M
99-3 380LR4001B POWER CORD KR AC250V 15A 1.8M
99-4 380CR4003A POWER CORD JAP AC125V 15A 1.8M
99-5 380CR4004A POWER CORD CUL,CA AC125V 15A 1.8M

No. Part No. Part Name
1 021LR0001A COVER-L
2 125LR4001A HANDLE-TENSION
3 138LR4012A SPRING-TENSION
4 12200X022A BEARING-RADIAL
5 141LR4033A PLATE-PRESSURE
,
PULL
6 138LR4015A SPRING-PRESSURE
7 141LR4032A PLATE-PRESSDURE
,
LAMI
8 141LR4035A PLATE-DU BUSH
9 141LR4019A BRACKET-HEATER
,
UP
10 36400X014B MICRO SWITCH
11 141LR4054A BRACKET-LIMIT SWITCH
12 147LR4013A STOPPER-HEATER
,
UP
13 141LR4020A BRACKET-HEATER
,
LOW
14 141LR3039A PLATE-PRESSURE
,
L
15 021LR4001A LAMIT-SWITCH COVER
16 122LR4044A BUSH-ROLLER LAMI
,
UP
17 122LR4046A BUSH-ROLLER PULL
,
UP
18 111LR4024A BOLT-GUIDE
19 124LR4005A CAM
20 122LR4050A BUSH-ROLLER LAMI，LO
21 122LR4047A BUSH-ROLLER PULL
,
LO
22 136LR4001X CHAIN
23 013LR3142A FRAME-L
24 147LR4002A PAD-TENSION
25 140LR4036A HOLDER-SHAFT
,
FILM
26 120LR4002M SHAFT-FILM
27 ASMLR1339A ASSY-AUTO GRIP CORE 2"
27-1 ASMLR1339B ASM-AUTO GRIP CORE3"
27-2 124LR4006A CORE-24
28 RIV05018E8 BRINDER RIVET
29 12200X029A DU-BUSH
30 026LR4006A FOOT
31 141LR4064A BRACKET-TABLE
32 013LR3146A FRAME-STAND
33 023LR4002A KNOB-BOLT GUIDE
34 145LR3002A GUIDE-DOCUMENT
35 141LR4043A FRONT TABLE SAFETY LEVER
36 013LR4004A SAFETY FRAME
37 021LR3024A SAFETY-COVER
38 014LR3001B TABLE-FRONT
39 133LR3001A ROLLER-LAMI
40 223LR3001H HEATER ASS'Y
40-1 223LR3001J HEATER ASS'Y
40-2 223LR3001E HEATER ASS'Y
40-3 223LR3001D HEATER ASS'Y
40-4 223LR3001F HEATER ASS'Y
41 140LR4003A HOLDER-SAFETY COVER
42 111LR4018A SCREW-H
43 131LR4027A SPROCKET-MOTOR
44 210004002A MOTOR-MAIN
45 131LR4017A SPROCKET-LAMI
46 120LR3031B SHAFT-CAM
47 013LR3143A PLATE-MIDDLE
48 015LR2010A BAR-IDLE
49 015LR3011C IDLE-BAR
50 015LR3012C SHAFT-DECURLING
51 131LR4018A SPROCKET PULL
52 133LR3002A ROLLER-PULL
53 013LR3144A REAR-COVER
54 013LR3145A TABLE-CUTTER
55 013LR3002H FRAME-CUTTER
56 021CR3001A KNOB-CUTTER
,
C
57 140LR3001A HOLDER-CUTTER
,
C
58 213LR4001A CUTTER-CROSS
59 34000S011A POWER TRANSFORMER
60 141LR3038A PLATE-PRESSURE
,
R
61 144LR4001B CLAMPER-LEVER
62 023LR4010A KNOB LEVER
63 125LR4003B LEVER-PRESSURE
64 120LR4009B SHAFT-COVER SAFETY
65 350LR3042A PCB MAIN ASM
66 032LR3029A SHEET-FUNCTION
66-1 032LR3029C SHEET-FUNCTION
67 023LR3007B BUTTON-FUNC
68 350LR3043A PCB-SUB ASSY
69 36600X001A FUSE-BLOCK
70 32500X0008 FUSE-MAIN
70-1 32500X0005 FUSE-MAIN
71 021LR3018A COVER-R
72 138LR4001A SPRING-CUTTER CROSS
73 KPS03012D2 KEY PLAIN
74 138LR4018A SPRING-LEVER
75 12200X027A DU-BUSH
76 12200X028A DU-BUSH
77 111LR4006A BOLT-GUIDE
78 12200X030A DU-BUSH
79 013LR3141A FRAME-R
80 36400X002B SWITCH-MAIN
81 013LR2012G FRAME-SENSOR
82 033LP4016A MICA-WASHER
83 12200X032A DU-BUSH
84 12200X040A DU-BUSH
85 363LR4013A BIMETAL THERMOSTAL
86 141LP4018A BRACKET-FUSE
87 147CR4003A SILICON RUBBER
88 23300X001A BUSHING-CORD
,
EU
89 111LR4004A BOLT-CORE
90 ASMLR2023A ASM SENSOR
91 381LR4020B WIRE-FUSE
,
EU
92 381LR4052A WIRE-MOTOR
93 381LR4115A WIRE-MAIN
94 381LR4062B WIRE-HEATER
95 381LR4063A WIRE-TEMP FUSE
96 381LR4049A WIRE-BIMETAL
97 381LR4114A WIRE-HEATER LOW
98 381LR4051A WIRE-HEATER LINK
99 380LR4001A POWER CORD
99-1 380LR4003A POWER CORD
99-2 380CR4007A POWER CORD
99-3 380LR4001B POWER CORD
99-4 380CR4003A POWER CORD
99-5 380CR4004A POWER CORD
15
6.EXPLODE VIEW
381LR4051A
81
90
13
9
1212
13
12
14
15
16
16
17
17
18
18
18
18
18
18
19
20
19
20
21
21
22
23
24
25
26
24
25
26
27
27
28
28
29
29
30
30
30
30
31
31
31
31
31
31
31
79
99
77
82
82
82
82
83
83
83
98
380LR4001A
80
75
75
76
76
29
29
78
78
83
84
84
85
86
88
87
89
31
32
31
31
31
31
32
32
33
34
35
36
37
36
38
39
40
40
39
41
41
41
41
41
41
42
43 44
45
46
47
42
48
48
49
50
51 52
52
53
54 55
56
57
58
59
60
1
2
3
4
6
5
6
3
2
4
6
6
6
6
6
6
5
7
7
8
9
10
11
12
74
93
381LR4062B 94
381LR4063A 95
381LR4049A
LOW
UP
91381LR4020B
92381LR4052A
381LR4115A
J1
J2
96
381LR4114A 97
72
73
73
61
63
62
64
64
65
64
64
66
67
68
70
69
71

7. Wire Diagram
16
1 2 3 4 5 6 78
A
B
C
D
8
7654321
D
C
B
A
Title
Number RevisionSi ze
A2
Date: 6-Mar-2009 Sheet of
Fi le: D:\ PROGR AM FI LES\ EXAMPLES\R SL-38 2 S CI\ RSL-3 82 S CI. DDBDrawn By:
SER2
QF2
HEATER2
SP EED _DO WN SW
SR CL K1
HEATER2
QA1
SPEED _ UP SW
RUN_ SW
SR CL K2
QB1
REV-RELAY
TEMP_UP SW
TEMP_ UP SW
QG1
TEMP_ DO WN SW QC2
HE ATE R2 LED
PW MO U T
REVR ELAY
HEATER
QD2
SR CL K2
SP EED _UP SW QD 1
se nso r_in
QB2
REV
ST OP_ SW
TE MP SEN SOR
H/Display Com
SER1
QA2
PW M- O UT
QC 1
RCLK2
BU ZZE R
QE1
SPEED _ DO WN SW
QH 1
RCLK1
RUNL ED
QH2
REV_SW
H/Dis play Com
HEATER
HEATER
QF1
BU ZZE R
TEMP_DO WN SW
QG2
QE2
HEATER2
REVS W
RCLK 2
SER1
SR CL K1
RCLK1
SER2
ST OP SW
RUNSW
PWM
C102
104
C107
47 0/ 25V
FUSE 1
T15A250V
C105
104
R103
10K
MCLR/ Vp p 1
RA0 /AN0
2
RA1 /AN1
3
RA2 /AN2
4
RA3 /AN3/VREF
5
RA4 /TOCKI
6
RA5 /AN4/SS 7
OSC1/CLKIN 9
OSC2/CLKOUT 10
R C0 / T1 OSO/ T 1 C KI
11
RC1/T1 OSI
12
RC2/CCP1
13
RC3/SCK/SCL
14
RC4/SDI/SDA
15
RC5/SDO
16
RC6
17
RC7
18
RB0/INT 21
RB1 22
RB2 23
RB3 24
RB4 25
RB5 26
RB6 27
RB7
28
U101
PIC16C72
12
4 6
U3
MOC3 0 43
R104
10K
RA1 03
330R 10 P
D1
1N4007
TAC 1
HS-501
s_o ut
vc cgn d
SENS_ ASS 'Y
SW1
VI
G
VO
U2
KA7805 /1A
R2
10 0
1
23
Q3
C102
1
2
3
CN7
YW396-03V
C103
104
D4
FR1 0 5
1
2
3
CN2
YW396-03AV
HS?
HS-529
1
2
3
4
5
CNN102
SMH025-0 5
TAC 1
R1
33 0
C1
100n F/2 75V MKP
1
2
3
CNN2
YH396- 03
RY1 A
CH2 -MD12 F
RA101 10Kx10
C2
4700 /10 0V
R102 1M
SW4
SW3
R101
330
3
4
5
RY2 A
CH1 -MD12F
12
34
56
78
910
1112
1314
1516
1718
1920
LA1 0 1
LDQ -N5 1 G
1
2
CN1
BR-110 3C02P
R7
68 0 2w
SW6
1
2
CNN5
MG6 105 99
C101
10 4
1
2
CN5
MG6 405 98
R4
330 D3
1N4148
C4
1000 /50 V
1
2
3
4
5
CN1 02
SMW02 5 -0 5
C3
10 4
SW7
C104
104
SW2
-+
BD1
BR-106
ACPOWER S/W
SK1
10 4 120 з
R3
10K 1/2 W
1
23
Q102
C102M
1
2
SER 14
SRC LK 11
SRC LR 10
RCLK 12
G13
QA
15 QB
1QC
2QD
3QE
4QF
5QG
6QH
7
QH
9
U103
74LS59 5
1
23
Q2
C102M
1
2 3
4
U4
PC8 1 7
C6
104
1
2
3
CNN7
YH3 96-03V
1
23
Q101
C102M
-+
BD2
DB105G
BZ1
B UZZER
C106
3. 3/50V
DC
-
+
DC?
MOTOR DC
R10
4. 7K
RA1 02
330R 10 P
R6
1K 1w
SER 14
SRC LK 11
SRC LR 10
RCLK 12
G13
QA
15 QB
1QC
2QD
3QE
4QF
5QG
6QH
7
QH
9
U102
74 LS595
12
34
56
78
910
1112
1314
1516
1718
1920
LA1 0 2
LDQ -N5 1 R
D5
FR1 0 5
R8
2k
ZD1
1W 15V
R9
22 0 1w
2
3
1
Q1
IRF8 3 0
C8
47 0/ 50V
SK2
10 4 120 з
XTAL10 1
8Mhz
C9
104
HEATER ASS 'Y
1
2
C5
470/ 25V
SW5
R5
470 1w
D2
1N4007
FUSE 1
T 6.3 AL 25 0V
POWER TRANSF ORMER
bimetal 70∩
24v_ gn d
VCC_5V
VCC_5V
VI
G
VO
U1 KA7 824
12V
VCC_5V
VCC_5V
24 V
24V24V
VCC_5V
GND_EAR TH
VCC_5V
GND_EAR TH
VCC_5V
24V
24V
VCC_5V
5v
VCC_5V
AC INPUT
CA RB ON S /W
AC13V
BT A24 - 6 00 C
AC_in
利寇急
SENSOR ASS'Y
P/ T OU TP UT
MAIN -S UB
P/T IN PUT
DOW N HE AT ER
R Y 2 _ C H 1 M D 1 2 F R Y 1 - C H 2 M D 1 2 F
SENS OR
UP Heater
AC24V
P/ T OU TP UT
FF/REV Motor
Q5
PNP
R6
75 2w
D6 1N4007
C7
10 4
HS?
HS-529
HS?
HS-529
HEATER2 AS S'Y
bimetal 7 0∩
1
2
CNN4
MG6 105 99
1
2
CN4
MG6 405 98
1
2
3
4
5
6
CN101
1
2
3
4
5
6
CN6
LED4
LED3LED2
LE D1
VCC_5V
1
23
Q103
C102 M 1
23
Q104
C102M
R103
33 0
R103
330
VCC_5V
1
2
3
4
5
CNN3
1
2
3
4
5
CN3
Q4
A1271
R12
3K

1. Wire Main. 6. Wire Power Transformer In
2. Wire Power 7. Wires Power Transformer Output
3. Wire Heater，up 8. Wire Fuse
4. Wire Heater，low
5. Motor wires
17
<Connect part>
1
3
4
25
6
7
8

18
SUB PCB
Wire Bimetal
Wire Up Heater
Wire Lo Heater
Bimetal(135℃)
Power Cord
Fuse Main
Motor
Wire Sensor