Sargent and Greenleaf 6631 User manual

S
G
Operating and Combinatiion Changing Instructions
Four Wheel Safe Locks
Models 6631, 6643, 6651, 6731 Group 2 and 2M
Copyright© 2002, Sargent & Greenleaf, Inc.
Document 630-653.5
Revision 1.1 (7/7/03)
Sargent & Greenleaf, Inc.
PO Box 930, Nicholasville, Kentucky 40356 USA
Phone [phone]
Phone [phone]
FAX [phone]
FAX [phone]
Sargent & Greenleaf S.A.
9, chemin du Croset
1024 Ecublens, Switzerland
Phone [phone]
FAX [phone]
TORQUE ADJUSTMENT (not available on all models)
The torque adjustment feature allows the wheel pack tension
to be adjusted for optimum lock performance. To adjust
torque, remove the lock cover and insert a 3
⁄32“ hex wrench into
the adjusting gear (see illustration at left). Turn clockwise to
increase torque or counterclockwise to decrease torque. This
adjustment should only be performed by a skilled technician
using a specialized torque measuring tool. The wheel pack
torque should never be less than 12 inch-ounces, and S&G
recommends that it be set between 18 and 20 inch-ounces.
Torque Adjusting Gear
Changing Index
Opening Index
OPENING THE LOCK
The opening index is located at the top of the dial ring.
Dial numbers to this mark when you want to open the lock.
The changing index is located at approximately 11 o’clock
on the dial ring. Dial numbers to this mark when preparing
to insert the change key and when actually setting a new
combination.
This lock is a precision mechanism, so extreme care must
be used to align the combination numbers with the index.
Turn the dial smoothly and steadily. If, after turning
the correct number of revolutions, any number of the
combination is turned beyond the index when you meant to
stop on it, the entire series of combination numbers must
be re-dialed. Do not attempt to turn the dial back to regain proper alignment with a “missed” number.
Each time a selected number is aligned with the opening index, a revolution is counted.
TO UNLOCK ON A FACTORY SETTING OF 50
1. Starting anywhere, turn the dial left until 50 comes to the opening index the FIFTH time.
2. Turn the dial right until it comes to a positive stop indicating the bolt has retracted.

TO UNLOCK ON A TRUE FOUR NUMBER COMBINATION
1. Starting anywhere, turn the dial right (clockwise), stopping when the rst combination number comes to
the opening index the FIFTH time.
2. Turn the dial left (counterclockwise), stopping when the second number comes to the opening index the
FOURTH time.
3. Turn the dial right, stopping when the third number comes to the opening index the THIRD time.
4. Turn the dial left, stopping when the fourth number comes to the opening index the SECOND time.
5. Turn the dial slowly to the right until it comes to a positive stop, indicating the bolt has retracted.
CHANGING TO A NEW COMBINATION
Make up a new combination consisting of four numbers. Do not set the fourth number between 0 and 20 if
your lock uses a dial with the spindle splined on 50. This is called the forbidden zone, and only applies to
the last number of the combination.
Do not set the fourth number between 90 and 99 or between 0 and 10 if the dial spindle is splined on 41.
Adjacent combination numbers should not be closer than ve numbers to each other. Do not select
combination numbers that all end with 0 or 5. Do not use numbers that represent birthdays, phone
numbers, etc. Do not use numbers that comprise a strictly rising or falling sequence. For instance,
25 - 44 - 67 - 92 is not as good as 44 - 25 - 92 - 67.
WING 1. Dial the existing combination to the CHANGING index as explained on the
reverse side of this page.
2. Holding the dial with the fourth number at the changing index, insert the
change key into the hole in the lock cover (Figure A) until the wing is entirely
inside the lock case, and the key comes to a positive stop.
3. Turn the key one quarter turn counterclockwise (Figure B). With the change
key in this position, turn the dial right (clockwise), stopping when the rst
combination number aligns with the changing index the fth time.
4. Turn the dial left (counterclockwise), stopping when the second number aligns
with the changing index the fourth time.
5. Turn the dial right, stopping when the third number aligns with the changing
index the third time.
6. Turn the dial left, stopping when the fourth number aligns with the changing
index the second time.
7. Turn the dial right 10 numbers. Holding the dial in this position, turn the
change key clockwise a quarter turn and remove it (Figure C). Your new
combination should now be installed in the lock.
Important: After changing the combination, the lock should be opened and locked
several times (dialing to the opening index) WITH THE SAFE DOOR OPEN.
Warning: Never insert the change key into the lock when the cover is removed. Always be certain the wing of the
change key is entirely within the lock (Figure B) before turning the key.
If an error is made in setting a combination, we suggest you call a qualied locksmith or safe technician.
Figure A
Figure B
Figure C