SATA jet 100 B F RP User manual

SATAjet 100 B F
(RP/HVLP), B P
Betriebsanleitung - Mode d`emploi
Упътване за работа - 使用说明书
Návod k použití - Betjeningsvejledning
Instrucciones de servicio - Kasutusjuhend
Käyttöohje - Operating Instructions - Οδηγίες λειτουργίας
Üzemeltetési utasítás - Istruzione d‘uso - Naudojimo instrukcija
Lietošanas instrukcija - Bruksveiledning - Gebruikershandleiding
Instruções de funcionamento - Instrukcja obsługi
Руководство по эксплуатации - Bruksanvisning
Manual de utilizare - Navodilo za obratovanje
Návod na použitie - Kullanım talimatı
Betriebsanleitung - Mode d`emploi
Упътване за работа
- 使用说明书
- 使用说明书
- 使用说明书
Návod k použití
- Betjeningsvejledning
Instrucciones de servicio - Kasutusjuhend
Instrucciones de servicio - Kasutusjuhend
Betriebsanleitung - Mode d`emploi
- 使用说明书
- 使用说明书
- 使用说明书
- 使用说明书
- 使用说明书
- 使用说明书
- Betjeningsvejledning
Instrucciones de servicio - Kasutusjuhend

Index
SATA® jet 100® B F (RP®/HVLP), B P
Betriebsanleitung | deutsch ................................................ I [A | DE]
Упътване за работа | български ..................................... II [BG]
省漆高效数字喷枪 使用说明书 | 中文 .............................. III [CN]
Návod k použití | čeština ..................................................IV [CZ]
Betjeningsvejledning | dansk ............................................V [DK]
Kasutusjuhend | eesti ......................................................VI [EE]
Operating Instructions | english ......................................VII [EN | IRL]
Instrucciones de servicio | español ................................VIII [ES]
Käyttöohje | suomi ...........................................................IX [FI]
Mode d‘emploi | français ...................................................X [FR | B | L]
Οδηγίες λειτουργίας | greek .............................................XI [GR]
Üzemeltetési utasítás | magyar .......................................XII [HU]
Istruzione d‘uso | italiano ...............................................XIII [IT]
Naudojimo instrukcija | lietuviškai ...................................XIV [LT]
Lietošanas instrukcija | latviski ........................................XV [LV]
Gebruikershandleiding | nederlandse .............................XVI [NL]
Bruksveiledning | norsk ................................................XVII [NO]
Instrukcja obsługi | polski .............................................XVIII [PL]
Instruções de funcionamento | portugues ......................XIX [PT]
Manual de utilizare | românesc .......................................XX [RO]
Руководство по эксплуатации | порусский ..................XXI [RUS]
Bruksanvisning | svensk ...............................................XXII [S]
Navodilo za obratovanje | slovenski .............................XXIII [SI]
Návod na použitie | slovenčina .................................... XXIV [SK]
Kullanım talimatı | türkçe ............................................. XXV [TR]
Operating Instructions | US-english ............................. XXVI [US | CDN]

[1-7]
[1-9]
[1-3] [1-11]
[1-12]
[1-13]
[1-14]
[1-15]
[1-1]
[1-2]
[1-4]
[1-8]
[1]
[1-5]
[1-10]
[1-16]
[1-17]
[1-6]

[2]
[2-2] [2-1]
[2-4]
[2-3]
[2-5]
[2-7] [2-8]
[2-9]
[2-6]
[2-10]
[2-11] [2-12]
[2-13]
[2-14]

[3-4]
[3]
[3-2]
[3-3]




[3-1]

[4]
[5]
[6]
[4-3] [4-4]
+-
[6-1]
[4-1]
[5-1] [5-2]
=0
>0
90° 90°
[6-2] [6-2]
[4-2]

[7]
[8]
[7-2] [7-3] [7-1]
[7-5] [7-4] [7-6]
14 Nm
[8-1] [8-2] [8-3]
12h

[9]
[9-1]
[9-3]
[9-2]

<< Operating Instructions SATAjet 100 B F (RP/HVLP), B P >>
US
XXVI.1
<< US-English >>
Content [Original Version: German]
1. Symbols
2. Technical Data
3. Scope of Delivery
4. Technical design of the paint spray
gun
5. Intended use
6. Safety Instructions
7. Use
8. Cleaning of the Paint Spray Gun
9. Maintenance
10. Troubleshooting
11. Disposal
12. After Sale Service
13. Warranty / Liability
14. Spare parts
15. Declaration of Conformity
1. Symbols
Danger! Risk which will cause heavy injuries or death.
Notice! Risk which could cause damage.
Explosion risk! Warning against risk which could cause
heavy injuries or death.
Information! Useful tips and recommendations
2. Technical Data
Recommended spray gun inlet pressure
RP 22 psi - 29 psi
Spot Repair 7 psi - 22 psi
HVLP 29 psi
Compliant > 29 psi (air cap pressure > 10 psi)
Compliant legislation Lom-
bardy/Italy
< 35 psi (air cap pressure < 15 psi)
polyester 22 psi - 29 psi
Recommended spraying distance
RP 7.1” - 9.1”
HVLP 5.1” - 6.7”
HVLP Lombardy/Italy 5.1” - 8.3”
polyester 7.1” - 9.1”
Max. spray gun inlet pressure
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145 psi
Air consumption at 29 psi spray gun inlet pressure
RP 10.2 cfm
HVLP 12.4 cfm
polyester 8.7 cfm
Max. material temperature
122 °F
Weight
SATAjet 100 B F RP/HVLP 21.2
oz. 21.5
oz.
16.9
oz.
SATAjet 100 B P 21.6
oz. 21.9
oz.
17.2
oz.
Compressed air connection
G 1/4
Capacity of PVC gravity flow cup
600 ml
3. Scope of Delivery
• Paint spray gun with nozzle set
and gravity ow cup RP/ HVLP/ P
• Operating Instructions
• Tool kit
• CCS clips
Alternative versions with:
• Gravity ow cups made of PVC or
aluminum with different capacities
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<< Operating Instructions SATAjet 100 B F (RP/HVLP), B P >>
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XXVI.3
<< US-English >>
4. Design of the Paint Spray Gun [1]
[1-1] Paint spray gun handle
[1-2] Trigger
[1-3] Nozzle set consisting of air
cap, uid tip (not visible),
paint needle (not visible)
[1-4] Paint spray gun connection
with QCC
[1-5] Gravity ow cup connection
with QCC
[1-6] Paint strainer (not visible)
[1-7] Gravity ow cup
[1-8] Gravity ow cup lid
[1-9] Anti-drip device
[1-10] Round/at spray control
[1-11] Material ow control screw
[1-12] Material ow control counter
nut
[1-13] Air micrometer (air ow
control)
[1-14] Air micrometer (air ow con-
trol) locking screw
[1-15] Air piston (not visible)
[1-16] Compressed air connection
[1-17] ColorCode-System (CCS)
5. Intended use
The paint spray gun has been designed for the application of paints. lac-
quers and other sprayable media by means of compressed air on suitable
substrates and surfaces.
6. Safety Instructions
6.1. General Safety Instructions
Danger! Notice!
• Before using the paint spray gun, please read all safety and the op-
erating instructions carefully. Safety instructions and indicated safety
measures are mandatory.
• Please keep all enclosed documents and make sure that the spray
gun is handed over only together with these documents.
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6.2. Specific Safety Instructions for Paint Spray
Guns
Danger! Notice!
• Local safety, accident prevention, work and environment protection
regulations are mandatory!
• Never direct a paint spray gun at human beings or animals!
• Use, cleaning and maintenance by skilled personnel only!
• People whose ability to react is impaired by drugs, alcohol, medication
or for other reasons are not allowed to use a paint spray gun!
• Never use a paint spray gun when damaged or when components are
missing! Use only when locking screw is rmly tightened [1-14]!
• Before use, the spray gun should always be checked and repaired, if
necessary!
• Put spray gun immediately out of operation when damaged, discon-
nect it from the compressed air circuit!
• Never manipulate or technically modify the paint spray gun!
• Use original SATA spare parts and accessories only!
• Exclusively use spray gun washing machines recommended by SATA!
Please observe the operating instructions!
• Never spray materials containing acid, alkaline or benzine!
• Alyways keep the paint spray gun away from ignition sources, such
as open re, burning cigarettes or non-explosion-proof electronic
devices!
• When working with the spray gun, always limit solvents, paints or
other coating media to the quantities which are required for the paint
job! Excessive material must be returned to the designated storage
areas afterwards!
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<< US-English >>
6.3. Personal Protection Equipment
Danger!
• When using, cleaning or maintaining the spray gun, always wear
approved breathing and eye protection equipment as well as
suitable protective gloves, overalls and safety boots!
• When using the paint spray gun, noise levels of 85 dB(A) may be
exceeded. Wear suitable hearing protection!
The painter is not exposed to vibrations while using the spray gun. Repul-
sive forces are minimal.
6.4. Use In Explosive Areas
Ex-sign Equipment cat-
egory
Device category Gas category Temperature clas-
sication
6.4.1 General
The paint spray gun is approved for the use / storage in explosive areas
of Ex-Zone 1 and 2.
Danger! Risk of explosion!
• The following applications and operations lead to the loss
of the explosion protection and are, therefore, prohibited:
• Use of the paint spray gun in explosive areas belonging to ex-zone 0!
• Do not use solvents and cleaning agents based on halogenized
hydrocarbons! Chemical reaction which may occur when using these
substances may be explosive!
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XXVI.6
XXVI.6
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7. Use
Danger! Risk of explosion!
• Use only solvent-resistant, antistatic, undamaged and technically aw-
less compressed air hoses with a permanent pressure resistance of
minimum 10 bar / 145 psi, e.g. Art. No. 53090!
Information!
The following requirements must be fulfilled:
• Use of a compressed air connection G 1/4 a or of a tting SATA con-
nection nipple.
• Ensure minimum compressed air volume (air consumption) and pres-
sure (recommended spray gun inlet pressure) according to chapter 2.
• Clean compressed air, i.e. with SATA lter 100, Art. No. 148247,
outside the spray booth or SATA lter 484, Art. No. 92320 in-
side the spray booth
• Use an air hose with minimum 9 mm inner diameter (see warnings),
e.g. Art. No. 53090.
1. Check if all screws [2-1], [2-2], [2-3], [2-4] and [2-5] have been
tightened rmly. Tighten uid tip [2-1] rmly by hand (14 Nm) accord-
ing to [7-4]. Check if locking screw [2-5] has been rmly tightened
according to [10-1]. Tighten, if necessary.
2. Rinse material passages with suitable cleaning solution [2-6], ob-
serve chapter 8.
3. Adjust air cap: vertical spray fan [2-7], horizontal spray fan [2-8].
4. Insert paint strainer [2-9] and install gravity ow cup [2-10].
5. Fill gravity ow cup (max. 20 mm below upper edge), close with the lid
[2-11] and insert anti-drip device [2-12].
6. Screw connection nipple [2-13] (not included in delivery) onto the air
inlet.
7. Connect compressed air hose [2-14].
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<< Operating Instructions SATAjet 100 B F (RP/HVLP), B P >>
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XXVI.7
<< US-English >>
7.1. Adjustment of the Spray Gun Inlet Pressure
Information!
• Fully pull trigger and adjust spray gun inlet pressure (see chapter 2)
according to one of the follwing sections [3-1], [3-2], [3-3] to [3-4],
then release trigger.
• With [3-2], [3-3] and [3-4], the air micrometer [1-13] has to be fully
opened and in vertical position.
• If the required spray gun inlet pressure is not reached, the pressure
at the compressed air circuit has to be increased; too high pressure
results in too high trigger forces.
[3-1] SATA adam 2 (accessory / accurate method).
[3-2] Separate analogue gauge with regulation device (accessory).
[3-3] Separate analogue gauge without regulation device (acces-
sory).
[3-4] Pressure regulation at the compressed air circuit (least ac-
curate method):
rule of thumb: pressure at the pressure reducer must be set 0.6
bar higher than the recommended spray gun inlet pressure per
every 10 m of air hose (inner width 9 mm).
7.2. Adjustment of the Material Flow [4-1], [4-2], [4-3]
und [4-4] - material flow control fully opened
Information!
With the material ow control fully opened, the wear of the uid tip and
paint needle is reduced to a minimum. Please select the correct nozzle
size depending on the material to be applied and the required applica-
tion speed.
7.3. Adjustment of the Spray Fan Pattern
• Adjust at fan (factory setting) [5-1].
• Adjust round fan [5-2].
7.4. Painting
Fully pull trigger for painting [6-1]. Operate spray gun according to [6-2].
Maintain spray distance as described in chapter 2.
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XXVI.8
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8. Cleaning of the Paint Spray Gun
Danger! Notice!
• Prior to cleaning, please disconnect the paint spray gun from the
compressed air circuit!
• Risk of injury due to unexpected leakage of compressed air or mate-
rial!
• Empty paint spray gun and gravity ow cup completely, dispose of
paint material appropriately!
• Disassemble and install components very carefully! Exclusively use
included special tools!
• Use neutral cleaning solution (pH value 6 to 8)!*
• Do not use acids, alkalines, bases, pickling agents, unsuit-
able regenerates or other aggressive cleaning solutions!*
• Do not soak paint spray gun in cleaning solution!*
• Drillings should be cleaned with SATA cleaning brushes or SATA nozzle
cleaning needles only. The use of other tools may cause damage or
may affect the spray pattern. Recommended accessory: cleaning kit
Art. No. 64030.
• Exclusively use spray gun washing machines recommended by SATA!
Please observe the operating instructions!
• The air passages have to be put under pressure with clean compressed
air during the entire cleaning process!
• Nozzle head has to point downwards!
• Remove the spray gun from the gun washing machine imme-
diately after the cleaning process!*
• Never use ultrasonic cleaning devices - leads to damage of
nozzle set and gun surface!
• After cleaning, the spray gun, the material passages, the air
cap including thread as well as the gravity flow cup have to
be blown dry with clean compressed air!*
* otherwise risk of corrosion
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<< Operating Instructions SATAjet 100 B F (RP/HVLP), B P >>
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XXVI.9
<< US-English >>
Information!
• Check spray pattern after cleaning the nozzle set!
• Further cleaning tips can be found at www.sata.com/TV.
9. Maintenance
Danger! Notice!
• Prior to maintenance, disconnect paint spray gun from the com-
pressed air circuit!
• Disassemble and install components very carefully! Exclusively use
included special tools!
9.1. Replacing the Nozzle Set [7-1], [7-2], [7-3], [7-4], [7-5]
and [7-6]
Every SATA nozzle set consists of "paint needle" [7-1], "air cap" [7-2]
and "uid tip" [7-3] and has been hand-adjusted to provide a perfect
spray pattern. Therefore, always exchange the complete nozzle set. After
installation, please adjust material ow according to chapter 7.2.
9.2. Replacing the Air Distribution Ring Steps: [7-1], [7-
2], [7-3], [8-1], [8-2] [8-3], [7-4], [7-5] and [7-6]
Notice!
• Remove air distribution ring with SATA extraction tool only.
• Do not apply force to avoid damage of sealing surfaces.
Information!
Check sealing surfaces inside the spray gun [8-2] after disassembly,
clean them, if required. Should the sealing surfaces be damaged,
please contact your SATA dealer. Align new air distribution ring by
means of the 12 o'clock marking [8-3], (pin into drilling) and press in
with even force. Adjust material ow according to chapter 7.2 after in-
stallation.
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XXVI.10
XXVI.10
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9.3. Replacing the Paint Needle Sealing Steps: [9-
1], [9-2] and [9-3]
When paint material leaks from the self-tensioning paint needle packing,
it needs to be replaced. Remove trigger according to [9.2]. After disas-
sembly, check if the paint needle is damaged or replace the nozzle set, if
required. Adjust material ow according to chapter 7.2 after installation.
9.4. Replacing the Air Piston, Air Piston Spring
and Air Micrometer Steps: [10-1], [10-2] and [10-3]
Danger!
• Disconnect paint spray gun from the compressed air circuit!
When air leaks from the air cap or the air micrometer without the trigger
being pulled, these parts need to be replaced. After disassembly, grease
the air micrometer and spring with SATA high performance grease (Art.
No. 48173), insert them together with the air piston and thighten the
locking screw [10-1]. Adjust material ow according to chapter 7.2 after
installation.
Danger!
• Check if locking screw has been rmly tightened! Air micrometer could
shoot out from the spray gun uncontrolled!
9.5. Replacing the Sealing (air side)
Danger!
• Disconnect paint spray gun from the compressed air circuit!
Steps: [9-1], [9-2], [10-1], [10-2], [10-3], [10-4] and [10-5]
Replacing the self-tensioning sealing [10-5] is required when air leaks
from under the trigger.
1. After disassembly, please check air piston rod [10-4] and clean it, if
required. If damaged (e.g. if scratched or bent), replace it and grease
with SATA high performance spray gun grease (Art. No. 48173) and
insert. Please observe correct order of installation!
2. Lubricate air micrometer (air ow control) and spring as well, insert
together with air piston and tighten the locking screw.
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<< Operating Instructions SATAjet 100 B F (RP/HVLP), B P >>
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XXVI.11
<< US-English >>
After installation, please adjust material ow according to chapter 7.2.
Danger!
• Check if locking screw has been rmly tightened! Air micrometer could
shoot out from the spray gun uncontrolled!
9.6. Replacing the Spindle of Round/Flat Spray
Control Steps: [11-1], [11-2], [11-3] [11-4]
It needs to be replaced when air leaks from the control knob or when at/
round control does not work. After disassembly, apply some sealant on
thread of the spindle, e.g. Loctite 242 [11-4].
10. Troubleshooting
Malfunction Cause Corrective action
Fluttering/spitting
spray fan or air bub-
bles appearing in the
gravity ow cup
Fluid tip has not been
properly tightened
Tighten uid tip [2-1]
with universal spanner
Air distribution ring is
damaged or clogged.
Replace air distribu-
tion ring, as it will be
damaged during disas-
sembly
Air bubbles appearing
in the gravity ow cup
Loose air cap Tighten air cap [2-2]
by hand
Gap between air cap
and uid tip ("air cir-
cuit") is clogged
Clean air circuit, ob-
serve chapter 8
Nozzle set is clogged
or damaged
Clean nozzle set,
chapter 8, or replace,
respectively, chapter
9.1
Not enough paint ma-
terial in the gravity ow
cup
Rell gravity ow cup
[1-6]
Defective paint needle
sealing
Replace the paint
needle sealing, chap-
ter 9.3
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XXVI.12
XXVI.12
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Malfunction Cause Corrective action
Spray pattern is too
small, crooked, lop-
sided or splitting
Clogged air cap drill-
ings
Clean air cap, observe
chapter 8
Damaged uid tip (uid
tip aperture)
Check if uid tip is
damaged, replace the
nozzle set, if neces-
sary, chapter 9.1
No function of round/
at spray control - con-
trol knob can still be
turned
Air distribution ring has
not been positioned in
correct location (pin is
not located in the drill-
ing) or damaged
Replace air distribution
ring making sure it has
been positioned cor-
rectly when inserting it,
chapter 9.2
Round/at spray con-
trol cannot be regu-
lated
Control has been
turned too much in
counterclockwise di-
rection; spindle has
loosend inside the
spray gun thread
Remove control with
universal spanner;
rectify or replace com-
pletely, chapter 9.6
Spray gun does not
shut-off air
Clogged air piston seat
or worn air piston
Clean air piston seat
and/or replace air pis-
ton, air piston packing,
chapter 9.4
Corrosion on air cap
thread, inside material
passages (cup con-
nection) or on spray
gun body
Cleaning solution
(water-based) remains
inside/on the spray
gun for too long
Cleaning, observe
chapter 8, get a re-
placement spray gun
body.
Unsuitable cleaning
solutions
Material leaks from be-
hind the paint needle
sealing
Defective or missing
paint needle sealing
Replace / insert paint
needle sealing, chap-
ter 9.3
Clogged or damaged
paint needle
Replace nozzle set,
chapter 9.1; replace
paint needle sealing, if
necessary, chapter 9.3
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