Sauder 423109 User manual

sauder.com
4-Drawer Chest
Model 423109
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-22
Français p 23-25
Español p 26-28
Lot # 530469 06/25/19
Purchased: __________________
sauder.com
CONTACT US FIRST
BEFORE MAKING ANY RETURNS TO THE STORE.
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sauder.com
CONTACT US FIRST
BEFORE MAKING ANY RETURNS TO THE STORE.
Visit sauder.com/service to order replacement parts, view video assembly tips, or chat with a live rep.
Prefer the phone? Give us a rin at 1-800-523-3987.
Customer Service is available Monday-Friday - 9 a.m. to 5:30 p.m. EST (except holidays)
WARNING
CHOKING HAZARD - Small Parts
Not for children under 3 years.
Adult assembly required.

Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
Table of Contents Assembly Tools Required
3
4
5-22
23-25
26-28
29-30
31
423109 www.sauder.com/servicePae 2

åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identification to help identify similar parts.
Part Identification Now you know
our ABCs.
A END (2)
B RIGHT FRONT LEG (1)
C LEFT FRONT LEG (1)
D BOTTOM (1)
D132 RIGHT DRAWER SIDE (4)
D138 LEFT DRAWER SIDE (4) - 1 with label
D175 DRAWER BACK (4)
D983 DRAWER BOTTOM (4)
E SKIRT (1)
F BALLAST (1)
G BACK (1)
H TOP (1)
J DRAWER FRONT (4)
K RIGHT REAR LEG (1)
L LEFT REAR LEG (1)
M65
DRAWER BRACE (4)
(Hidden part usin recycled material.
Color may vary.)
M65
D132
D138
D175
D983
J
A
A
B
L
C
K
D
H
G
F
E
423109www.sauder.com/service Pae 3

åScrews are shown actual size. You may receive extra hardware with your unit.
Hardware Identification
40DA UNIVERSAL CABINET RAIL - 840DC DRAWER RIGHT - 440DD DRAWER LEFT - 4
FELT DISC CARD - 1
1M
METAL
BRACKET - 3
4G
BLACK 9/16" LARGE HEAD SCREW - 6
1S
SILVER 1/4" MACHINE SCREW - 8
61S
3S GOLD 5/16" FLAT HEAD SCREW - 32
10A SLIDE CAM - 8
CAM SCREW - 20
8F WOOD DOWEL - 4 15F
NAIL - 30
1N
HIDDEN CAM - 28
1F
30S BLACK 1-9/16" FLAT HEAD SCREW - 20
BROWN PLASTIC
WASHER - 8
151M
PULL - 4
149K
423109 www.sauder.com/servicePae 4
CAM DOWEL - 8
2F
FURNITURE TIPPING
RESTRAINT KIT - 1
97

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/service/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratchin your unit or the floor.
å Push eiht HIDDEN CAMS (1F) into the ENDS (A) and
BOTTOM (D). Then, insert the metal end of a CAM
DOWEL (2F) into each HIDDEN CAM.
423109www.sauder.com/service Pae 5
D
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Arrow
1F
2F
(8 used)
Do not tihten the HIDDEN CAMS in this step.
Ax 2

Step 2
å Push twenty HIDDEN CAMS (1F) into the holes in the
ENDS (A), BALLAST (F), and BRACES (M65).
1F
Arrow
(20 used)
Arrow
1F
Arrow
1F
The arrow in the HIDDEN
CAM must point toward the
hole in the ede of the board.
Hole
Arrow
M65 x 4
Just think. The sooner
you do this, the sooner
you do somethin else.
Ax 2
F
423109 www.sauder.com/servicePae 6

Step 3
K
B
L
C
8F
å Turn twenty CAM SCREWS (8F) into the LEGS (B, C, K,
and L) and DRAWER FRONTS (J).
å NOTE: Use the exact holes shown.
(20 used)
J
J
J
J
8F
423109www.sauder.com/service Pae 7

Step 4
å Push a WOOD DOWEL (15F) into the RIGHT REAR LEG (K).
å Fasten an END (A) to the RIGHT REAR LEG (K). Tihten three
HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL in the LEG inserts into
the hole in the END.
å Push a WOOD DOWEL (15F) into the RIGHT FRONT LEG (B).
å Fasten the RIGHT FRONT LEG (B) to the END (A). Tihten
three HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL in to the LEG inserts into
the hole in the END.
Surface with HIDDEN CAMS
These surfaces
should be even.
The LEGS will
overhan this ede.
B
K
A
423109 www.sauder.com/servicePae 8
15F
15F
1
2

Step 5
å Push a WOOD DOWEL (15F) into the LEFT REAR LEG (L).
å Fasten the remainin END (A) to the LEFT REAR LEG (L).
Tihten three HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL in the LEG inserts into
the hole in the END.
å Push a WOOD DOWEL (15F) into the LEFT FRONT LEG (C).
å Fasten the LEFT FRONT LEG (C) to the END (A). Tihten
three HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL in to the LEG inserts into
the hole in the END.
Surface with HIDDEN CAMS
These surfaces
should be even.
A
423109www.sauder.com/service Pae 9
The LEGS will
overhan this ede.
15F
15F
L
C

Step 6
423109 www.sauder.com/servicePae 10
A
A
å Fasten the UNIVERSAL CABINET RAILS* (40DA) to
the ENDS (A). Use sixteen GOLD 5/16" FLAT HEAD
SCREWS (3S) throuh holes #1 and #4.
å *patent pendin lide system
GOLD 5/16" FLAT HEAD SCREW
(16 used in this step)
3S
Glide end
3
2
1
4
1
2
3
4
3
2
1
4
3
2
1
4
3
2
1
4
1
2
3
4
1
2
3
4
1
2
3
4
VIEW THE DRAWER GLIDE VIDEO
B
K
C
L
Glide end

Step 7
å Open the FURNITURE TIPPING RESTRAINT KIT (97) and fasten the SAFETY
STRAP to the TOP (H). Use the provided BLACK 9/16" LARGE HEAD SCREW.
å NOTE: Position the SAFETY STRAP exactly as shown.
å Fasten the TOP (H) to the END (A) with RIGHT LEGS (B and K). Tihten two
HIDDEN CAMS.
423109www.sauder.com/service Pae 11
A
BLACK 9/16" LARGE HEAD SCREW
(1 used in this step)
Meet Part (H). This component has
been enineered to be lihter, stroner,
faster… well ok. Not technically faster. But
definitely makes for a sturdier 4-Drawer
Chest that’s easier to assemble and
friendlier to the environment.
H
H
Surface with holes
Surface with holes
B
K
Start Tighten
Arrow
Minimum
190 derees
Caution
Risk of damae or
injury. HIDDEN CAMS
must be completely
tihtened. HIDDEN
CAMS that are not
completely tihtened
may loosen, and parts
may separate. To
completely tihten:
Arrow
Maximum
210 derees
Glide end
Safety strap
97

Step 8
å Fasten the BALLAST (F) to the RIGHT REAR LEG (K).
Tihten two HIDDEN CAMS.
A
423109 www.sauder.com/servicePae 12
K
F
Surface with HIDDEN CAMS

Step 9
A
å Fasten the BOTTOM (D) to the END (A). Tihten two
HIDDEN CAMS.
423109www.sauder.com/service Pae 13
Side Step: Make
nachos. (Optional, but
recommended.)
Surface with HIDDEN CAMS
D
These holes must be here.
Arrow
Minimum
190 derees
Maximum
210 derees

Step 10
å Fasten the END (A) with LEFT LEGS (C and L) to the
BOTTOM (D), BALLAST (F), and TOP (H). Tihten six
HIDDEN CAMS.
å NOTE: Insert the CAM DOWELS in the short ede of the
END into the holes in the TOP. Then swin the bottom
ede of the END in to fasten it to the BALLAST
and BOTTOM.
423109 www.sauder.com/servicePae 14
Arrow
Minimum
190 derees
Maximum
210 derees
F
D
H
A
C
L
Insert the CAM
DOWELS into the
holes in the TOP first.
Ede with CAM DOWELS
Glide end

Step 11
å Fasten three METAL BRACKETS (4G) to the SKIRT (E).
Use three BLACK 9/16" LARGE HEAD SCREWS (1S).
å NOTE: Be sure the BRACKETS are even with the edes
of the SKIRT.
å Fasten the SKIRT (E) to the BOTTOM (D). Use three
BLACK 9/16" LARGE HEAD SCREWS (1S) throuh the
METAL BRACKETS on the SKIRT and into the holes in
the BOTTOM.
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S
4G
E
E
D
423109www.sauder.com/service Pae 15

Step 12
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
NAIL
(30 used in this step)
1N
G
å Carefully turn your unit over onto its front edes. Unfold the BACK (G) and lay it over your unit.
å A perforation in the BACK (G) has been provided for access to the SAFETY STRAP. Punch out the perforation and push
the SAFETY STRAP throuh the hole.
å Push the SAFETY STRAP throuh the lare hole in the BACK (G).
å Make equal marins alon all four edes of the BACK (G). Push on opposite corners of your unit if needed to make
it "square".
å Fasten the BACK (G) to your unit usin the NAILS (1N).
å Peel a FELT DISC from the FELT DISC CARD (1M) and stick it onto the bottom surface of each LEGS (B, C, K, and L).
Before fastenin the
BACK, punch out the
perforation and push
the SAFETY STRAP
throuh the hole.
423109 www.sauder.com/servicePae 16
B
L
KC
1M

Step 13 VIEW THE T-LOCK BOX VIDEO
å Insert the DRAWER SIDES (D132 and D138)
at an angle into the slot at each end of the
DRAWER FRONT (J).
å Slide the DRAWER BOTTOM (D983) into the grooves
in the DRAWER SIDES (D132 and D138) and
DRAWER FRONT (J).
å Fasten the DRAWER BRACE (M65) to the DRAWER
FRONT (J). Tighten one HIDDEN CAM. å Fasten the DRAWER BACK (D175) to the DRAWER
SIDES (D132 and D138) and DRAWER BRACE (M65).
Use five BLACK 1-9/16" FLAT HEAD SCREWS (30S).
Repeat this step for the other DRAWERS.
12
34
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT roove.
Groove
Arrow
Maximum
210 derees
Minimum
190 derees
JJ
J
D138
M65
M65
D132
D138
D983
D132
D132
D138
D175
Unfinished
surface
Be sure the
DRAWER
BOTTOM inserts
into the DRAWER
BACK roove.
30S
Start each screw a few turns before
completely tihtenin any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(20 used in this step)
The tabs should insert freely
into the slots. Gently tilt the
DRAWER SIDES side to side
until the tabs slip into the slots.
With the palm of your hand,
tap the DRAWER BOTTOM
down into the roove.
423109www.sauder.com/service Pae 17
Surface with
HIDDEN CAM
Hidden part usin
recycled material.
Color may vary.

Step 14
GOLD 5/16" FLAT HEAD SCREW
(16 used in this step)
3S
VIEW THE DRAWER GLIDE VIDEO
å Insert a SLIDE CAM (10A) into the DRAWER SIDES (D132 and D138).
å Fasten a DRAWER RIGHT (40DC) to the RIGHT DRAWER SIDE (D132) and a DRAWER LEFT (40DD) to the
LEFT DRAWER SIDE (D138). Use four GOLD 5/16" FLAT HEAD SCREWS (3S) throuh holes #1 and #2.
å NOTE: The screw head in the CAM must be visible throuh the slotted hole in the SLIDE.
å NOTE: The lides are not intended to rotate.
å Repeat this step for the other drawers.
1
2
1
2
Glide end
Glide end
Screw head - turn CAM to line up holes in
the SLIDES with holes in DRAWER SIDES
10A
10A
D132
D138
423109 www.sauder.com/servicePae 18

å Fasten a PULL (149K) to a DRAWER FRONT (J). Use
two SILVER 1/4" MACHINE SCREWS (61S) throuh two
BROWN PLASTIC WASHERS (151M) and into the PULL.
å Repeat this step for the other drawers.
Step 15
SILVER 1/4" MACHINE SCREW
(8 used in this step)
61S
(8 used)
(4 used) 149K
151M
J
423109www.sauder.com/service Pae 19

Step 16
å Carefully stand your unit upriht in its final location. We recommend usin the SAFETY STRAP for added stability.
å NOTE: Do not turn the SAFETY DRYWALL ANCHOR into a wall stud. If you prefer to fasten the SAFETY STRAP to a wall
stud, o to your local hardware store for proper hardware.
å INSTALLATION INSTRUCTIONS:
1. Insert the SAFETY DRYWALL ANCHOR throuh the WASHER and the end of the SAFETY STRAP.
2. Usin a Phillips screwdriver or a hand drill, press the screw slihtly onto the drywall just below the top surface of your
unit so the SAFETY STRAP will not be visible.
3. Apply pressure; turn the screw until a pilot hole is made and the nylon sheath slips throuh.
4. Turn the screw until it is flush aainst the wall and you feel a firm resistance.
5. Continue to turn until the screw starts spinnin freely.
å NOTE: Before movin your unit to a dierent location, unscrew the SAFETY DRYWALL ANCHOR from your wall. The
nylon sheath will remain behind your wall.
423109 www.sauder.com/servicePae 20
Safety
drywall
anchor
Safety strap
Washer
97