Sauder Costa 419961 User manual

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Prefer the phone? Call 1-800-523-3987.
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NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-23
Français pg 24-26
Español pg 27-29
Lot # 395001 09/27/16
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
For things 'n such.
Hutch
Costa Collection | Model 419961

Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
3
4
5-23
24-26
27-29
30
31
Nail holder (provided)
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Electric drill with 3/16" bit
(ONLY in indicated step)

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A END (2)
B FRONT LEG (2)
C END MOLDING (2)
D VALANCE (1)
E ADJUSTABLE SHELF (2)
F ADJUSTABLE SHELF MOLDING (2)
G BACK (1)
H LEFT REAR LEG (1)
I BRACE (1)
J RIGHT REAR LEG (1)
K TOP (1)
A
A
B
B
C
C
D
E
E
F
F
G
H
I
J
K
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Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
SAFETY BRACKET - 1
1G
BLACK 9/16" LARGE HEAD SCREW - 4
1S BLACK 2-1/4" FLAT HEAD SCREW - 1 26S
12F TWIST-LOCK®FASTENER - 6
METAL PIN - 8
1R
BLACK 9/16" FLAT HEAD SCREW - 4
32S
CAM SCREW - 24
8F
WOOD DOWEL - 2
15F
NAIL - 12
1N
HIDDEN CAM - 24
1F
CAM COVER - 16
33P RUBBER SLEEVE - 8 2R
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CLIP - 3
67G

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (12F) into the large holes in the ENDS (A) and
VALANCE (D).
Do not tighten the TWIST-LOCK® FASTENERS in this step.
12F
A
A
D
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Step 2
å Push twenty-four HIDDEN CAMS (1F) into the edges of the
ENDS (A), BRACE (I), and ADJUSTABLE SHELVES (E).
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
Hole
Arrow Arrow
1F
Arrow
1F
Arrow
(24 used)
A
A
I
E
E
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Step 3
8F
8F
8F
å Turn twenty CAM SCREWS (8F) into the LEGS (B, H, and J)
and SHELF MOLDINGS (F).
B
B
H
J
F
F
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Remember:
Righty tighty.
Lefty loosey.
(20 used)

Step 4
å Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into
the ENDS (A) until the shoulders of the SCREWS rest on
the surfaces of the ENDS.
å NOTE: Do not overtighten the SCREWS.
å Slide the END MOLDINGS (C) onto the ENDS (A). Line
up the grooves in the MOLDINGS over the heads of the
SCREWS in the ENDS.
å NOTE: If the MOLDINGS come up o of the SCREWS,
remove them and slide them on again.
These edges
should be even.
These edges
should be even.
BLACK 9/16" FLAT HEAD SCREW
(4 used in this step)
32S
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
Shoulder
Shoulder
A
A
C
C
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Step 5
These surfaces
should be even.
Edge with
TWIST-LOCK®
FASTENERS
å Fasten the LEGS (B and J) to an END (A). Tighten six HIDDEN CAMS.
B
J
A
Surface with HIDDEN CAMS
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This END (A) will
become the right
END (A).

å Fasten the LEGS (B and H) to the END (A). Tighten six
HIDDEN CAMS.
Step 6
These surfaces
should be even. Edge with
TWIST-LOCK®
FASTENERS
B
H
A
Surface with HIDDEN CAMS
12
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Now might be a
good time to refresh
your drink.
This END (A) will
become the left
END (A).