Sauder Carson Forge 414444 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-23
Français pg 24-26
Español pg 27-29
Lot # 536009 11/07/19
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Lift-Top Coee Table
Carson Forge Collection | Model 414444
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
Share your journey!
sauder.com
Guaranteed to hold
other beverages, too.

Table of Contents Assembly Tools Required
2-3
4
5-23
24-26
27-29
30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
414444 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C2 UPRIGHT (1)
D TOP (1)
E2 BOTTOM (1)
F2 PANEL (2)
G2 SHELF (1)
H2 RIGHT FRONT/LEFT REAR LEG (2)
I2 LEFT FRONT/RIGHT REAR LEG (2)
J BRACE (1)
K PANEL MOLDING (2)
L UPPER END MOLDING (2)
M LOWER END MOLDING (2)
N CENTER SUPPORT (4)
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
Adjustable Wrench
Short Screwdriver

Part Identification Now you know
our ABCs.
414444www.sauder.com/services Page 3
A
B
C2
D
E2
F2
G2 H2
I2
J
K
L
M
N
K
F2
N
N
L
M
H2
I2

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
414444 www.sauder.com/servicesPage 4
BLACK 9/16" FLAT HEAD SCREW - 14
32S
BLACK 3/4" MACHINE SCREW - 4
92S
BLACK 1-1/4" MACHINE SCREW - 4
93S
SILVER 1/2" MACHINE SCREW - 4
38S
BLACK 3/4" PAN HEAD SCREW - 2
85S
23M LIFT TABLE
MECHANISM SET - 1
BLACK 9/16" LARGE HEAD SCREW - 22
1S
CAM COVER - 16
12P
CAM DOWEL - 8
2F
HIDDEN CAM - 24
1F CAM SCREW - 16
8F
METAL PIN - 2
1R
WASHER - 8
13M NUT - 8
24M
TACK GLIDE - 4
13E
BUMPER - 6
2M
6E FOOT BRACKET - 2 5E CORNER
CAP - 2 FOOT - 4
10E
8E CORNER ACCENT - 4
SUPPORT
BRACKET - 2
37G
BUSHING - 2
91M
BLACK 1-15/16" FLAT HEAD SCREW - 8
113S

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Push eight HIDDEN CAMS (1F) into the BOTTOM (E2)
and SHELF (G2). Then, insert the metal end of a CAM
DOWEL (2F) into each HIDDEN CAM.
414444www.sauder.com/services Page 5
E2
G2
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
Arrow
1F
2F
(8 used)

Step 2
å Push sixteen HIDDEN CAMS (1F) into the ENDS (A and B)
and PANELS (F2).
414444 www.sauder.com/servicesPage 6
A
B
F2
F2
Arrow
Hole
1F
Arrow 1F
Arrow
Arrow
1F
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
(16 used)
Just think. The sooner
you do this, the sooner
you do something else.

å Turn sixteen CAM SCREWS (8F) into the LEGS (H2 and I2).
å Fasten a CORNER ACCENT (8E) to each LEG (H2 and I2).
Use four SILVER 1/2" MACHINE SCREWS (38S).
Step 3
414444www.sauder.com/services Page 7
8F
I2
H2
I2
H2
8F
8F
I2
H2
I2
H2
8E
8E
8E
8E
(16 used)
SILVER 1/2" MACHINE SCREW
(4 used in this step)
38S

Step 4
414444 www.sauder.com/servicesPage 8
BLACK 9/16" FLAT HEAD SCREW
(8 used in this step)
32S
å Turn eight BLACK 9/16" FLAT HEAD SCREWS (32S) into the
ENDS (A and B) until the shoulders of the SCREWS rest on the
surfaces of the ENDS.
å Slide the END MOLDINGS (L and M) onto the ENDS (A and B) until
they are even with the edges of the ENDS. Line up the grooves in
the MOLDINGS over the heads of the SCREWS in the ENDS.
B
A
Shoulder
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
M
M
L
L
Shoulder
These edges
should be even.
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS

Step 5
414444www.sauder.com/services Page 9
å Carefully turn your ENDS (A and B) over.
å Fasten one of the RIGHT FRONT/LEFT REAR LEGS (H2) and one
of the LEFT FRONT/RIGHT REAR LEGS (I2) to LEFT END (B).
Tighten six HIDDEN CAMS.
å Repeat this step to fasten remaining LEGS (H2 and I2) to the
RIGHT END (A).
B
A
M
I2
I2
H2
H2
The
LEGS will
overhang
this edge.
The
LEGS will
overhang
this edge.
Surface with HIDDEN CAMS
Surface with HIDDEN CAMS
1
2
These surfaces
should be even.
These surfaces
should be even.
These surfaces
should be even.
Angled edge
Angled edge
Angled edge
Angled edge
M

Step 6
414444 www.sauder.com/servicesPage 10
F2
F2
K
K
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS
Shoulder
Apply pressure with your hands as
you guide the MOLDINGS over the
SCREWS and onto the PANELS.
BLACK 9/16" FLAT HEAD SCREW
(6 used in this step)
32S
Finished edge
Finished edge
å Turn six BLACK 9/16" FLAT HEAD SCREWS (32S) into the
PANELS (F2) until the shoulders of the SCREWS rest on the
surfaces of the PANELS.
å NOTE: Do not overtighten the SCREWS.
å Slide the PANEL MOLDINGS (K) onto the PANELS (F2). Line
up the grooves in the MOLDINGS over the heads of the
SCREWS in the PANELS.
å NOTE: The MOLDINGS should be centered on the PANELS.
å NOTE: If the MOLDING comes up o of the SCREWS,
remove it and slide it on again.

Step 7
414444www.sauder.com/services Page 11
F2
F2
K
K
Surface with
HIDDEN CAMS
Surface without
HIDDEN CAMS
Unfinished edge
Unfinished edge
B
I2
H2
å Fasten the PANELS (F2) to the LEFT END (B) and
LEGS (H2 and I2). Tighten two HIDDEN CAMS.
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees

Step 8
414444 www.sauder.com/servicesPage 12
Unfinished edge
å Fasten the SHELF (G2) to LEFT END (B). Tighten two
HIDDEN CAMS.
å Next, fasten the SHELF (G2) to the PANELS (F2). Use six
BLACK 1-15/16" FLAT HEAD SCREWS (113S).
å NOTE: Start each SCREW a few turns before completely
tightening any of them.
Don't worry. It isn't
Rome. This can be built
in a day.
BLACK 1-15/16" FLAT HEAD SCREW
(6 used in this step)
113S
F2
K
B
H2
Surface without
HIDDEN CAMS
Unfinished edge
G2
Surface
with
HIDDEN
CAMS
I2

Step 9
å Insert two METAL PINS (1R) into the holes in
the SHELF (G2).
å Place the UPRIGHT (C2) onto the METAL PINS in the SHELF (G2).
414444www.sauder.com/services Page 13
G2
Surface
with
HIDDEN
CAMS
C2
1R

Step 10
å Fasten the BOTTOM (E2) to the LEFT END (B). Tighten
two HIDDEN CAMS.
å Fasten the BOTTOM (E2) to the UPRIGHT (C2). Use two
BLACK 1-15/16" FLAT HEAD SCREWS (113S).
414444 www.sauder.com/servicesPage 14
B
E2
Surface with
HIDDEN CAMS
Arrow
Minimum
190 degrees
Maximum
210 degrees
BLACK 1-15/16" FLAT HEAD SCREW
(2 used in this step)
113S
I2
C2

å Fasten the RIGHT END (A) and LEGS (H2 and I2) to the
BOTTOM (E2) and SHELF (G2). Tighten four HIDDEN
CAMS.
å NOTE: You may need to use your short screwdriver to
tighten the HIDDEN CAMS in the SHELF (G2).
Step 11
414444www.sauder.com/services Page 15
E2
G2
F2
A
Arrow
Minimum
190 degrees
Maximum
210 degrees
H2
I2

Step 12
414444 www.sauder.com/servicesPage 16
I2
H2
I2
H2
10E
10E
13E
13E
å Push four FEET (10E) onto the LEGS (H2 and I2).
å With your hammer, gently tap four TACK GLIDES (13E)
through the FEET and into the LEGS.

å Fasten the FOOT BRACKETS (6E) to the BOTTOM (E2). Use six BLACK
9/16" LARGE HEAD SCREWS (1S).
å Slide the CENTER SUPPORTS (N) onto the FOOT BRACKETS (6E).
å Firmly push the CORNER CAPS (5E) onto the CENTER SUPPORTS (N).
Step 13
414444www.sauder.com/services Page 17
E2
N
N
N
N
6E
6E
5E
5E
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S

Step 14
å Carefully stand your unit upright.
å Tighten two HIDDEN CAMS in the PANELS (F2).
å Push six BUMPERS (2M) into the PANELS (F2) and
LEGS (H2 and I2).
414444 www.sauder.com/servicesPage 18
2M
F2
F2
H2
H2
I2
I2
Hey! It's starting to look
like something!
Arrow
Minimum
190 degrees
Maximum
210 degrees
A
(6 used) Tighten

å Fasten the LIFT TABLE MECHANISMS (23M) to the TOP (D).
Use six BLACK 9/16" LARGE HEAD SCREWS (1S).
å NOTE: Be sure to position the LIFT TABLE MECHANISMS on
the TOP exactly as shown.
Step 15
414444www.sauder.com/services Page 19
23M
23M
D
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S
The holes are closer to this edge.

Step 16
å Fasten the SUPPORT BRACKETS (37G) to the LIFT TABLE
MECHANISMS (23M). Use four WASHERS (13M), four NUTS (24M),
and four BLACK 3/4" MACHINE SCREWS (92S).
å NOTE: Use the adjustable wrench in this step.
414444 www.sauder.com/servicesPage 20
37G
13M
24M
37G
24M 13M
23M
23M
D
BLACK 3/4" MACHINE SCREW
(4 used in this step)
92S