Sauder Carson Forge 416967 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-22
Français pg 23-25
Español pg 26-28
Lot # 361928 05/20/14
Purchased: __________________
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making any returns. 1-800-523-3987
Library with Doors
Carson Forge Collection | 416967
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Table of Contents Assembly Tools Required
2-3
4
5-22
23-25
26-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
416967 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D BOTTOM (1)
E SHELF (1)
F BACK (1)
G DOOR (2)
H ADJUSTABLE SHELF (2)
I SMALL ADJUSTABLE SHELF (1)
J RIGHT FRONT LEG (1)
K LEFT FRONT LEG (1)
L RIGHT REAR LEG (1)
M LEFT REAR LEG (1)
N VALANCE MOLDING (1)
O BOTTOM MOLDING (2)
P SHELF MOLDING (2)

Part Identification Now you know
our ABCs.
416967www.sauder.com/services Page 3
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
P
O
G
H

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
416967 www.sauder.com/servicesPage 4
8E CORNER ACCENT - 2 FOOT - 4 10E 12E TACK GLIDE - 4
KNOB - 2
52K
SAFETY BRACKET - 1
1G ANGLE BRACKET - 3
27G
14H HINGE - 4 DOOR STOP - 1 4I
HIDDEN CAM - 24
1F
CAM DOWEL - 8
2F CAM SCREW - 16 8F
NAIL - 46
1N
CAM COVER - 12
12P METAL PIN - 12 1R RUBBER SLEEVE - 12 2R
BLACK 9/16" LARGE HEAD SCREW - 7
1S BLACK 1-7/8" FLAT HEAD SCREW - 5 2S
BLACK 1-1/8" MACHINE SCREW - 2
21S
15S SILVER 5/8" MACHINE SCREW - 2
BLACK 1/2" FLAT HEAD SCREW - 8
11S
BLACK 9/16" FLAT HEAD SCREW - 4
32S

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Push twenty-four HIDDEN CAMS (1F) into the ENDS (A
and B) and SHELF (E). Then, insert the metal end of eight
CAM DOWELS (2F) into each HIDDEN CAM except the
long edges of the ENDS (A and B).
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Arrow
1F
2F
Arrow
1F
1F
Arrow
(8 used)
(24 used)
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
A
B
E
Do not insert CAM DOWELS
into the long edges.
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole

Step 2
416967 www.sauder.com/servicesPage 6
8F
å Turn sixteen CAM SCREWS (8F) into
the LEGS (J, K, L, and M). Remember:
Righty tighty.
Lefty loosey.
J
K
L
M
(16 used)

å Fasten the REAR LEGS (L and M) to the ENDS (A and B).
Tighten eight HIDDEN CAMS.
Step 3
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A
B
L
M
Surface
with
HIDDEN
CAMS
Surface
with
HIDDEN
CAMS
These surfaces
should be even.
Angled edge
1
2
Edge with
CAM DOWELS
Edge with
CAM DOWELS
These surfaces
should be even.

Step 4
å Fasten the LEFT END (B) to the TOP (C). Tighten two
HIDDEN CAMS.
å Fasten the SHELF (E) to the LEFT END (B). Tighten two
HIDDEN CAMS.
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Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Surface with
HIDDEN CAMS
Surface
with holes
Surface with HIDDEN CAMS
This hole must be here.
Curved edge
B
M
E
C

å Fasten the BOTTOM (D) to the LEFT END (B). Use two
BLACK 1-7/8" FLAT HEAD SCREWS (2S).
å NOTE: Use the two holes closest to the bottom edge of
the LEFT END.
å Push the DOOR STOP (4I) into the hole in the SHELF (E).
Step 5
416967www.sauder.com/services Page 9
Rounded edge
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
2S 4I
E
B
D
Unfinished
surface

Step 6
å Fasten the RIGHT END (A) to the TOP (C) and SHELF (E).
Tighten four HIDDEN CAMS.
å Fasten the RIGHT END (A) to the BOTTOM (D). Use two
BLACK 1-7/8" FLAT HEAD SCREWS (2S).
416967 www.sauder.com/servicesPage 10
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
2S
Arrow
Minimum
190 degrees
Maximum
210 degrees
C
E
D
A
L
Surface without HIDDEN CAMS