Sauder 420406 User manual

sauder.com
File Cabinet
Model 420406
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-18
Français pg 19-21
Español pg 22-24
Lot # 531682 07/17/19
Purchased: __________________
sauder.com
CONTACT US FIRST
BEFORE MAKING ANY RETURNS TO THE STORE.
Share your journey!
sauder.com
CONTACT US FIRST
BEFORE MAKING ANY RETURNS TO THE STORE.
Visit sauder.com/service to order replacement parts, view video assembly tips, or chat with a live rep.
Prefer the phone? Give us a ring at 1-800-445-1527.
Customer Service is available Monday-Friday - 9 a.m. to 5:30 p.m. EST (except holidays)
Get all organized
and stu.

Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
3
4
5-18
19-21
22-24
25-26
27
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Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C RIGHT LEG FRAME (1)
D LEFT LEG FRAME (1)
E TOP (1)
F BACK (1)
G EXTENSION BLOCK (4)
H UPPER BRACE (1)
I BRACE (2)
J SMALL DRAWER FRONT (1)
K LARGE DRAWER FRONT (1)
L SMALL DRAWER BACK (1)
M LARGE DRAWER BACK (1)
N SMALL RIGHT DRAWER SIDE (1)
O SMALL LEFT DRAWER SIDE (1)
P LARGE RIGHT DRAWER SIDE (1)
Q LARGE LEFT DRAWER SIDE (1)
R DRAWER BOTTOM (2)
A
B
C
D
E
FH
I
I
G
G
G
G
J
K
L
MR
R
P
Q
N
O
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Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
3RIGHT CABINET RAIL - 1 4LEFT CABINET RAIL - 1
6LEFT DRAWER SLIDE - 1 5RIGHT DRAWER SLIDE - 1
1EXTENSION RAIL - 2 2EXTENSION SLIDE - 2
BLACK 1-3/4" PAN HEAD SCREW - 6
19
BLACK 1" PAN HEAD SCREW - 8
22
BLACK 1" FLAT HEAD SCREW - 8
21
BLACK 1/2" FLAT HEAD SCREW - 16
24
BLACK 1/2" PAN HEAD SCREW - 12
25
BLACK 1/2" MACHINE SCREW - 6
23
WOOD DOWEL - 3
11
METAL BRACKET - 6
15
PULL - 2
14 TOOL - 1 17
HIDDEN CAM - 14
9CAM SCREW - 14
10 NUT - 4 12
WHEEL BOLT - 4
18
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BLACK 1-9/16" FLAT HEAD SCREW - 2
20
WHEEL - 4
13
SMALL BLACK 1/2" MACHINE SCREW - 4
26
RIGHT FILE GLIDE - 1
7LEFT FILE GLIDE - 1 8

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Fasten the EXTENSION BLOCKS (G) to the ENDS (A and B).
Use eight BLACK 1" PAN HEAD SCREWS (22).
å NOTE: Do not overtighten the screws.
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These large holes must be here.
BLACK 1" PAN HEAD SCREW
(8 used in this step)
22
These edges must be even.
These large holes must be here.
These edges must be even.
A
B

Step 2
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å Separate the EXTENSION SLIDES (2) from the EXTENSION RAILS (1) as shown in the upper diagram below. Be
prepared, the parts are greasy.
å Fasten the EXTENSION RAILS (1) to the EXTENSION BLOCKS on each END (A and B) as shown. Use four
BLACK 1/2" FLAT HEAD SCREWS (24).
å NOTE: For each EXTENSION RAIL, turn a SCREW into the holes shown in the upper diagram below.
å NOTE: The EXTENSION SLIDES will be used later for the DRAWERS.
å Fasten the RIGHT CABINET RAIL (3) to the EXTENSION BLOCK on the RIGHT END (A) and the LEFT
CABINET RAIL (4) to the EXTENSION BLOCK on the LEFT END (B). Use four BLACK 1/2" FLAT HEAD
SCREWS (24) through the 1st and 9th holes in the RAIL.
å Fasten six METAL BRACKETS (15) to the edges of the ENDS (A and B) as shown. Use six BLACK 1/2" PAN
HEAD SCREWS (25).
å NOTE: Be sure the BRACKETS are even with the edges of the ENDS.
Open end
Push down on the release lever and
pull the SLIDE (2) from the RAIL (1).
1
1
2
3
4
1
1
2
15
25
15
25
24
Open end
A
B
Use these holes.
Extension Rail and
Slide separated
Roller end
BLACK 1/2" PAN HEAD SCREW
(6 used for the METAL BRACKETS)
25
BLACK 1/2" FLAT HEAD SCREW
(8 used for the RAILS)
24
24
Roller end

å Place the LEFT END (B) inside the LEFT LEG FRAME (D) as
shown in the upper diagram below.
å Fasten the LEFT END (B) to the LEFT LEG FRAME (D). Use
three BLACK 1/2" PAN HEAD SCREWS (25) through the
METAL BRACKETS and three BLACK 1-3/4" PAN HEAD
SCREWS (19) through the LEFT LEG FRAME as shown.
Step 3
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19
25
B
B
D
D
These holes must be here.
Flange
25
BLACK 1-3/4" PAN HEAD SCREW
(3 used for the LEFT LEG FRAME)
19
BLACK 1/2" PAN HEAD SCREW
(3 used for the METAL BRACKETS)
25
Remember:
Righty tighty.
Lefty loosey.

Step 4
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å Place the RIGHT END (A) inside the RIGHT LEG FRAME (C)
as shown in the upper diagram below.
å Fasten the RIGHT END (A) to the RIGHT LEG FRAME (C).
Use three BLACK 1/2" PAN HEAD SCREWS (25) through
the METAL BRACKETS and three BLACK 1-3/4"
PAN HEAD SCREWS (19) through the
RIGHT LEG FRAME as shown.
19
A
A
C
C
These holes must be here.
Flange
25
BLACK 1/2" PAN HEAD SCREW
(3 used for the METAL BRACKETS)
25
BLACK 1-3/4" PAN HEAD SCREW
(3 used for the RIGHT LEG FRAME)
19
25

å Turn two CAM SCREWS (10) into the LEFT END (B) as shown.
å Push two HIDDEN CAMS (9) into the BACK (F) with the arrow
in the CAM pointing toward the edge of the BACK.
å Insert a WOOD DOWEL (11) into the LEFT END (B). Fasten the
BACK (F) to the LEFT END (B). Tighten two HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL inserts into the BACK.
å Fasten the BRACES (H and I) to the LEFT LEG FRAME (D).
Use three BLACK 1/2" MACHINE SCREWS (23).
Step 5
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3
21
9
The arrow must
point toward the
edge of the board.
The hole should be oset to the
right side for all three braces.
10
10
9
9
H
I
I
BLACK 1/2" MACHINE SCREW
(3 used for the BRACES)
23
B
D
F
11
Short edge with holes

å Turn two CAM SCREWS (10) into the RIGHT END (A) as shown.
å Push two HIDDEN CAMS (9) into the BACK (F) with the arrow
in the CAM pointing toward the edge of the BACK.
å Insert a WOOD DOWEL (11) into the RIGHT END (A). Fasten the
BACK (F) to the LEFT END (B). Tighten two HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL inserts into the BACK.
å Fasten the BRACES (H and I) to the RIGHT LEG FRAME (C).
Use three BLACK 1/2" MACHINE SCREWS (23).
Step 6
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3
21
9
The arrow must
point toward the
edge of the board.
10
10
11
H
I
I
A
C
BLACK 1/2" MACHINE SCREW
(3 used for the BRACES)
23
9
9
F