Sauder New Grange 419128 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-27
Français pg 28-31
Español pg 32-35
Lot # 374392 09/15/15
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Desk
New Grange Collection | Model 419128
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
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Table of Contents Assembly Tools Required
2-3
4-5
6-27
28-31
32-35
36-38
39
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
419128 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C UPRIGHT (1)
D TOP (1)
E BOTTOM (1)
F MODESTY PANEL (1)
G BACK (1)
H LEG (4)
I LEFT REAR LEG (1)
J CENTER REAR LEG (1)
K LONG EXTENSION BLOCK (4)
L EXTENSION BLOCK (2)
M PENCIL DRAWER FRONT (1)
N DRAWER FRONT (1)
O FILE DRAWER FRONT (1)
P END MOLDING (2)
Q BOTTOM MOLDING (1)
R PENCIL DRAWER BOTTOM (1)
B16 DRAWER BOTTOM (1)
D14 FILE DRAWER RIGHT SIDE (1)
D15 FILE DRAWER LEFT SIDE (1)
D78 FILE DRAWER BACK (1)
D266 DRAWER RIGHT SIDE (2)
D267 DRAWER LEFT SIDE (2)
D440 DRAWER BACK (1)
D459 PENCIL DRAWER BACK (1)
D492 PENCIL DRAWER BOX FRONT (1)
D493 DRAWER BOX FRONT (1)
D716 FILE DRAWER BOTTOM (1)

Part Identification Now you know
our ABCs.
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A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
D459
D267
D266
D440
D493
D78
D15 D716
D14
B16
D267
D266
D492
P
K
KK
L
H
H
H

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
35GA CABINET RIGHT - 2 35GB CABINET LEFT - 2 35GC DRAWER RIGHT - 2 35GD DRAWER LEFT - 2
TEXTENSION SLIDE - 2 SEXTENSION RAIL - 2
(EXTENSION SET SHOWN SEPARATED)
FILE ROD - 2
8B
FILE GLIDE - 2
4B
WASHER - 4
9I
CAM COVER - 7
12P
10A SLIDE CAM - 2
CAM SCREW - 17
8F
WOOD DOWEL - 1
15F
NAIL - 16
1N
HIDDEN CAM - 29
1F CAM DOWEL - 12 2F
PULL - 1
128K
129K KNOB SET - 2
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Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
BLACK 7/8" LARGE HEAD SCREW - 4
17S
12S BROWN 1" FLAT HEAD SCREW - 12
SILVER 1/4" MACHINE SCREW - 2
61S
3S GOLD 5/16" FLAT HEAD SCREW - 24
BLACK 9/16" FLAT HEAD SCREW - 4
32S
SILVER 1-1/2" MACHINE SCREW - 2
95S
30S BLACK 1-9/16" FLAT HEAD SCREW - 12
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Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty carton to
avoid scratching your unit or the floor.
å Push twenty-nine HIDDEN CAMS (1F) into the ENDS (A and B),
UPRIGHT (C), BOTTOM (E), and MODESTY PANEL (F). Then,
insert the metal end of a CAM DOWEL (2F) into each HIDDEN
CAM, except the indicated edges of the ENDS (A and B),
UPRIGHT (C), and MODESTY PANEL (F).
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Arrow
1F
2F
Do not tighten the HIDDEN CAMS in this step.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
(12 used)
Arrow
1F
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
A
B
C
E
F
(29 used)
Do not insert
CAM DOWELS
into these edges.
Do not insert
CAM DOWELS
into these edges.

Step
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Step 2
8F
å Turn seventeen CAM SCREWS (8F) into
the LEGS (H, I, and J).
8F
(17 used)
H
I
J
H
H
H

Step
å Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into
the ENDS (A and B) until the shoulders of the SCREWS
rest on the surfaces of the ENDS.
å NOTE: Do not overtighten the SCREWS.
å Slide the END MOLDINGS (P) onto the ENDS (A and B).
Line up the grooves in the MOLDINGS over the heads of
the SCREWS in the ENDS.
å NOTE: If the MOLDING comes up o of the SCREWS,
remove it and slide it on again.
Step 3
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These edges
should be even.
These edges
should be even.
BLACK 9/16" FLAT HEAD SCREW
(4 used in this step)
32S
Shoulder
A
B
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
P
P
Some assembly
(and snacks) required.

Step
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Step 4
å Flip the ENDS (A and B) over.
å Fasten the LEGS (H and I) to the ENDS (A and B) and
UPRIGHT (C). Tighten twelve HIDDEN CAMS. 1
2
A
B
Surface with
HIDDEN CAMS Surface with
HIDDEN CAMS
C
Surface with
HIDDEN CAMS
Edge without
CAM DOWELS
These edges should be even.
These edges should be even.
These edges should be even.
P
P
H
I
J
H
H
H

Step
å Flip the UPRIGHT (C) over.
å Fasten the EXTENSION BLOCKS (L) to the LEFT END (B)
and UPRIGHT (C) using the exact holes shown. Use four
BROWN 1" FLAT HEAD SCREWS (12S).
Step 5
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C
Surface without
HIDDEN CAMS
B
Surface with
HIDDEN CAMS
L
Finished edge
Finished edge
L
BROWN 1" FLAT HEAD SCREW
(4 used in this step)
12S

Step
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Step 6
å Fasten a CABINET RIGHT (35GA) to the EXTENSION BLOCK (L) on
the UPRIGHT (C) and a CABINET LEFT (35GB) to the EXTENSION
BLOCK (L) on the LEFT END (B). Use four GOLD 5/16" FLAT HEAD
SCREWS (3S) through holes #1 and #3.
1
2
3
1
2
3
Roller end
Roller end
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
B
Surface without
HIDDEN CAMS
C
Surface with
HIDDEN CAMS
L
L
H
I
J
H

Step
å Fasten the LEFT REAR LEG (I) on the LEFT END (B) to the
MODESTY PANEL (F). Tighten three HIDDEN CAMS.
Step 7
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B
Surface
with
HIDDEN
CAMS
H
I
F
Surface with
HIDDEN CAMS
Edge with
CAM DOWELS

Step
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Step 8
å Fasten the CENTER REAR LEG (J) on the UPRIGHT (C) to
the MODESTY PANEL (F). Tighten two HIDDEN CAMS.
C
Surface
without
HIDDEN
CAMS
H
J
F
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution

Step
å NOTE: You will need someone's help in this step.
å Insert the WOOD DOWEL (15F) into the hole in the TOP (D).
å Carefully lift the assembled parts and fasten the LEFT END (B),
UPRIGHT (C), and MODESTY PANEL (F) to the TOP (D). Tighten
six HIDDEN CAMS.
å NOTE: Be sure the WOOD DOWEL in the TOP inserts into the
hole in the LEG (H).
Step 9
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15F
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
B
F
C
D
H
This hole
must be here.
Surface with holes

Step
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Step 10
å Fasten the BOTTOM (E) to the RIGHT END (A). Tighten
two HIDDEN CAMS.
å Slide the BOTTOM MOLDING* (Q) onto the notched edge
of the BOTTOM (E).
å *U.S. Patent No. 5,499,886
Arrow
Minimum
190 degrees
Maximum
210 degrees
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Notched edge
Groove
Slide the BOTTOM
MOLDING (Q) onto
the notched edge.
Wider edge
A
E
Q

Step
å Fasten the RIGHT END (A) to the TOP (D). Tighten two
HIDDEN CAMS.
å Fasten the BOTTOM (E) to the UPRIGHT (C). Tighten two
HIDDEN CAMS.
Step 11
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A
E
Q
D
C
Arrow
Minimum
190 degrees
Maximum
210 degrees

Step
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Step 12
å Carefully turn your unit over onto its front edges. Lay the
BACK (G) over your unit.
å Make equal margins along the bottom and side edges
of the BACK (G). Push on opposite corners of your unit if
needed to make it "square".
å Fasten the BACK (G) to your unit using the NAILS (1N).
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
NAIL
(16 used in this step)
1N
G
Edge without holes

Step
å Carefully stand your unit upright.
å Fasten the LONG EXTENSION BLOCKS (K) to the RIGHT
END (A) and UPRIGHT (C). Use eight BROWN 1" FLAT
HEAD SCREWS (12S).
å NOTE: The finished edges of the LONG EXTENSION
BLOCKS should face the front of the unit.
Step 13
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BROWN 1" FLAT HEAD SCREW
(8 used in this step)
12S
C
A
This hole must be
closer to the top edge.
K
Finished
edge
Pro Tip: Lift with your
legs. And, you know,
your arms.

Step
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Step 14
å Separate the EXTENSION SLIDES (T) from the EXTENSION RAILS (S) as
shown in the enlarged diagram below. Be prepared, the parts are greasy.
å Fasten the EXTENSION RAILS (S) to the LONG EXTENSION BLOCKS (K).
Use four GOLD 5/16" FLAT HEAD SCREWS (3S).
å NOTE: Slide the inner cartridge of the EXTENSION RAIL in to find the
holes that line up with the holes in the LONG EXTENSION BLOCKS. Turn
a SCREW into each hole.
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
Push the black lever in and pull the SLIDE from the RAIL.
TS
K
S
Open end
Use these holes.

Step
å Fasten a CABINET RIGHT (35GA) and a CABINET LEFT (35GB)
to the LONG EXTENSION BLOCKS (K). Use four GOLD 5/16"
FLAT HEAD SCREWS (3S) through holes #1 and #3.
Step 15
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K
1
23
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
21Roller end