Sauder Dakota Pass 419440 User manual

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NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-28
Français p 29-32
Español p 33-36
Lot # 388258 04/26/16
Purchased: __________________
Be sure to ive us a rin before
makin any returns. 1-800-523-3987
Gun Cabinet
Dakota Pass Collection | Model 419440
WARNING
This cabinet provides limited
security for lon uns and is
not intended for handuns,
youth uns or other firearms.

Table of Contents Assembly Tools Required
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Hammer
Not actual size
Skip the power trip.
This time.
3
4-5
6-28
29-32
33-36
37-38
39
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
419440 www.sauder.com/servicesPae 2
WARNING
Please use your furniture correctly and safely. Proper un storae can help prevent accidents. Improper use
can cause safety hazards, or damae to your furniture or household items. Carefully read the following chart.
Look out for: What can happen: How to avoid the problem:
• Unauthorized access to uns or
ammunition by a child or unauthorized
persons.
• Leavin the cabinet unlocked and
unattended.
• Risk of serious injury or death. • Always store uns UNLOADED and
locked in the cabinet when not in use.
• Store the ammunition in a locked location
separate from uns.
• Keep un cabinet keys away from children
and unauthorized persons.
• ALWAYS comply with safe un storae
laws and recommendations. This cabinet
provides limited security for lon uns and
is not intended for handuns, youth uns or
other firearms.
• Check the security of uns once the tube
set is locked in place.
• Improperly movin furniture that is not
desined and equipped with casters. • Furniture can tip over or break if improperly moved.
• Physical injury. Furniture can be very heavy.
• Do not push furniture, especially on a
carpeted floor. Have a friend help you lift
the item and set it in place.
Tape Measure

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D BOTTOM (1)
E SHELF (1)
F BACK (2)
G BARREL REST (1)
H RIGHT DOOR (1)
I LEFT DOOR (1)
J TOP MOLDING (1)
K STOCK REST (1)
L RIGHT FRONT LEG (1)
M LEFT FRONT LEG (1)
N RIGHT REAR LEG (1)
O LEFT REAR LEG (1)
P SMALL RIGHT DOOR (1)
Q SMALL LEFT DOOR (1)
R SHELF MOLDING (2)
S RACK MOLDING (1)
T DOOR MOLDING (2)
U LOWER SPACER (1)
V UPPER SPACER (1)
419440www.sauder.com/services Pae 3
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
U
V
F
T
R

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
419440 www.sauder.com/servicesPae 4
TUBE SET - 1
85M
WARNING
• Severe injury and death can occur when
unauthorized or untrained persons, includin
children, use uns.
• Guns should always be unloaded and locked
when stored.
• Keep cabinet keys in a secure place away from
children and unauthorized persons.
• Ammunition should be stored and locked
separately from uns.
• Always comply with safe un storae laws and
recommendations. This cabinet/bench provides
limited security for lon uns, and is not intended
for handuns and other firearms. 373366
WARNING LABEL - 1
9L
(Refer to the last step for proper
location and application)
FELT STRIP - 1
84M
DIVIDER - 9
89M
SAFETY BRACKET - 1
1G METAL BRACKET - 2 4G
HIDDEN CONNECTOR - 4
5F
CAM COVER - 24
13P
MOLDING
CONNECTOR - 2
17F
SLIDE CATCH - 2
6J
CAM SCREW - 24
8F
DOOR STOP - 3
4I
LOCK COVER - 3
10J
STRIKE PLATE - 1
6I
28K KNOB- 2
HIDDEN CAM - 54
1F CAM DOWEL - 22 2F
DOUBLE DOWEL - 4
22F
LARGE RUBBER
SLEEVE - 2
58G 14H HINGE - 10
LOCK - 2
12J LARGE LOCK - 1 13J
BAR RECEIVER/
PLUG SET - 2
92M

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
419440www.sauder.com/services Pae 5
BLACK 1-1/8" PAN HEAD SCREW - 3
9S
BLACK 9/16" PAN HEAD SCREW - 4
51S
BLACK 9/16" LARGE HEAD SCREW - 3
1S
SILVER 7/8" PAN HEAD SCREW - 4
22S
CONNECTOR SCREW - 4
8S
12S BROWN 1" FLAT HEAD SCREW - 8
SILVER 5/8" FLAT HEAD SCREW - 6
23S
BLACK 1/2" FLAT HEAD SCREW - 21
11S
16S BLACK 1-7/8" PAN HEAD SCREW - 1
SILVER 1-1/2" MACHINE SCREW - 2
95S
BLACK 1-3/8" PAN HEAD SCREW - 14
118S RECOMMENDED PADLOCK
- NOT PROVIDED

419440 www.sauder.com/servicesPae 6
Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
Step 1
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratchin your unit or the floor.
å Use your hammer to tap four HIDDEN CONNECTORS (5F)
with SCREWS into the BARREL REST (G).
Step 2
å Insert a CONNECTOR SCREW (8S) into each HIDDEN
CONNECTOR (5F).
8S
5F
5F
5F
5F
G
Some assembly
(and snacks) required.

Step 3
419440www.sauder.com/services Pae 7
å NOTE: Do not peel the backin completely o of the FELT STRIP (84M).
å Partially peel the paper o the back of the FELT STRIP (84M), ivin yourself enouh of the FELT STRIP to cover the first
couple of inches of the BARREL REST (G).
å IMPORTANT: Do not pull tihtly on the FELT STRIP as you apply it to the BARREL REST. Pullin the strip tiht as you apply
it will cause the felt to separate from the ede of the board.
å Apply the FELT STRIP (84M) to the BARREL REST (G). Start the exposed end of the FELT STRIP at one end of the
BARREL REST and firmly press, do not pull, on the FELT STRIP. Work your way down the BARREL REST. Trim any excess
FELT STRIP o with your scissors.
å NOTE: When pullin back the release paper on the FELT STRIP, be sure you do not pull on any of the FELT STRIP already
applied to the BARREL REST.
å Tap two MOLDING CONNECTORS (17F) into the notches in the FRONT LEGS (L and M).
G
84M
Flat end
Flat end
Use your hammer to tap the MOLDING CONNECTORS (17F)
into the notches in the FRONT LEGS.
L
M
17F
17F

Step 4
419440 www.sauder.com/servicesPae 8
Arrow
1F
2F
å Push fifty-four HIDDEN CAMS (1F) into the ENDS (A
and B), TOP (C), BOTTOM (D), SHELF (E), BACKS (F),
and SPACERS (U and V). Then, insert the metal end of a
CAM DOWEL (2F) into each HIDDEN CAM except for the
lon edes of the ENDS (A and B) and BACKS (F).
Do not tihten the HIDDEN
CAMS in this step.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
A
B
C
D
E
F
F
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the ede of the board.
Hole
(54 used)
1F
Arrow
Arrow
1F
2F
(22 used)
Do not insert CAM
DOWELS into these edes.
Do not insert CAM
DOWELS into these parts.
U
V

Step 5
419440www.sauder.com/services Pae 9
8F
å Turn twenty-four CAM SCREWS (8F) into the
LEGS (L, M, N, and O).
8F
(24 used)
L
M
N
O

Step 6
419440 www.sauder.com/servicesPae 10
å Insert four DOUBLE DOWELS (22F) into the BACKS (F).
å Fasten the BACKS (F) toether. Tihten eiht HIDDEN CAMS.
1
2
Surface with
HIDDEN CAMS
F
Surface with
HIDDEN CAMS
F
22F
22F
These holes
must be here.
These holes
must be here.

Step 7
419440www.sauder.com/services Pae 11
å Fasten the BARREL REST (G) to the BACKS (F).
Tihten two HIDDEN CONNECTORS.
How to use the HIDDEN CONNECTOR
To fasten two parts together using the
HIDDEN CONNECTORS, insert your
screwdriver, at an angle, into the slot in the
HIDDEN CONNECTOR. While pushing the
screw into the hole of the adjoining part,
turn the screwdriver clockwise to tighten.
Surface with
HIDDEN CAMS
F
Surface with
HIDDEN CAMS
F
G
Surface with
HIDDEN CONNECTORS

Step 8
419440 www.sauder.com/servicesPae 12
å Fasten the LEGS (L, M, N, and O) to the ENDS (A and B).
Tihten sixteen HIDDEN CAMS.
1
2
L
M
N
O
A
B
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Anled ede
Anled ede
Anled ede
These surfaces
should be even.
Ede with CAM
DOWELS
These surfaces
should be even.
Ede with CAM
DOWELS

Step 9
419440www.sauder.com/services Pae 13
å Fasten two DIVIDERS (89M) to the ENDS (A and B) exactly as
shown. Use four BROWN 1" FLAT HEAD SCREWS (12S).
BROWN 1" FLAT HEAD SCREW
(4 used in this step)
12S
L
M
A
B
89M
89M
BROWN 1" FLAT HEAD SCREW
(4 used in this step)
12S
12S
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS

Step 10
419440 www.sauder.com/servicesPae 14
å Fasten the LEFT REAR LEG (O) on the LEFT END (B) to
the BACK (F). Tihten four HIDDEN CAMS.
å Fasten the BARREL REST (G) to the LEFT END (B).
Tihten a HIDDEN CONNECTOR.
MB
O
G
F
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Ede with CAM
DOWELS
Don't worry. It isn't
Rome. This can be built
in a day.

Step 11
419440www.sauder.com/services Pae 15
å Fasten the TOP (C) to the LEFT END (B). Tihten two
HIDDEN CAMS.
å Fasten the SHELF (E) to the LEFT END (B). Tihten two
HIDDEN CAMS.
Start Tighten
Arrow
Minimum
190 derees
Caution
Risk of damae or
injury. HIDDEN CAMS
must be completely
tihtened. HIDDEN
CAMS that are not
completely tihtened
may loosen, and parts
may separate. To
completely tihten:
Arrow
Maximum
210 derees
B
C
E
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Ede with CAM
DOWELS
Ede with CAM
DOWELS

Step 12
419440 www.sauder.com/servicesPae 16
å First, fasten the STOCK REST (K) to the SHELF (E). Use
three BLACK 1-1/8" PAN HEAD SCREWS (9S).
å NOTE: There are no pre-drilled holes in the STOCK REST.
The SCREWS will tihten into the roove.
å Then, fasten the BOTTOM (D) to the LEFT END (B).
Tihten two HIDDEN CAMS.
9S
BLACK 1-1/8" PAN HEAD SCREW
(3 used in this step)
Arrow
Minimum
190 derees
Maximum
210 derees
E
Surface with
HIDDEN CAMS
D
Ede with CAM
DOWELS
K
B
Groove

Step 13
419440www.sauder.com/services Pae 17
å Insert the DOOR STOPS (4I) into the exact holes shown in the SPACERS (U and V).
å Push the LARGE RUBBER SLEEVES (58G) onto the METAL BRACKETS (4G). The RUBBER SLEEVES will be a tiht fit.
å Fasten the METAL BRACKETS (4G) to the LOWER SPACER (U). Use two BLACK 9/16" LARGE HEAD SCREWS (1S).
å NOTE: Be sure to position the BRACKETS exactly as shown in the enlared diaram.
å Fasten the SHELF MOLDINGS (R) to the BOTTOM (D) and SHELF (E). Tihten four HIDDEN CAMS.
å Fasten the LOWER SPACER (U) to the SHELF MOLDING (R) on SHELF (E). Tihten two HIDDEN CAMS.
Arrow
Minimum
190 derees
Maximum
210 derees
E
D
R
R
BLACK 9/16" LARGE HEAD SCREW
(2 used in this step)
1S
Surface with
HIDDEN CAMS
58G
4G
U
These surfaces
should be even.
Surface with
HIDDEN CAMS
These surfaces
should be even.
4I
Surface with
HIDDEN CAMS
U
V
Ede without
CAM DOWELS

Step 14
419440 www.sauder.com/servicesPae 18
å Slide seven DIVIDERS (89M) onto the RACK MOLDING (S) so the holes in the DIVIDERS line up with the holes in the
RACK MOLDING.
å NOTE: The DIVIDERS (89M) should all face the same direction.
å Fasten these seven DIVIDERS (89M) to the RACK MOLDING (S). Use fourteen BLACK 1-3/8" PAN HEAD SCREWS (118S).
å Insert the RACK MOLDING (S) into the DIVIDER (89M) on the LEFT END (B) and position as shown.
89M
B
89M S
89M
BLACK 1-3/8" PAN HEAD SCREW
(14 used in this step)
118S
S
89M
Unfinished ede

Step 15
419440www.sauder.com/services Pae 19
å Insert the other end of the RACK MOLDING (S) into the
DIVIDER (89M) on the RIGHT END (A) before fastenin
the RIGHT END (A) to your unit.
å Fasten the RIGHT END (A) to the TOP (C), BOTTOM (D),
SHELF (E) and fasten the RIGHT REAR LEG (N) to the
BACK (F). Tihten ten HIDDEN CAMS.
å Fasten the RIGHT END (A) to the BARREL REST (G).
Tihten one HIDDEN CONNECTOR.
Arrow
Minimum
190 derees
Maximum
210 derees
E
D
S
G
C
F
A
L
N
Surface without
HIDDEN CAMS

Step 16
419440 www.sauder.com/servicesPae 20
å Fasten the TOP MOLDING (J) to the TOP (C). Tihten two
HIDDEN CAMS.
å NOTE:
Be sure the MOLDING CONNECTORS in the
FRONT LEGS (L and M) insert into the notches in the
TOP MOLDING. You may need to ently tap them in with
your hammer.
å Fasten the UPPER SPACER (V) to the TOP MOLDING (J).
Tihten two HIDDEN CAMS.
Arrow
Minimum
190 derees
Maximum
210 derees
L
M
J
V
Lon flat ede
Surface with
HIDDEN CAMS
C