Sauder Carson Forge 415520 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-22
Français p 23-25
Español p 26-28
Lot # 356061 10/16/13
Purchased: __________________
Be sure to ive us a rin before
makin any returns. 1-800-523-3987
Dresser
Carson Fore Collection | 415520
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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sauder.com
Holds more than
dresses.

åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C UPRIGHT (1)
D TOP (1)
E BOTTOM (1)
F BACK (1)
G RIGHT FRONT LEG (1)
H LEFT FRONT LEG (1)
I BACK LEG (2)
J SKIRT (1)
K RIGHT TOP DRAWER (1)
L LEFT TOP DRAWER (1)
M RIGHT BOTTOM DRAWER (2)
N LEFT BOTTOM DRAWER (2)
O END MOLDING (2)
P SUPPORT FOOT (2)
Q DRAWER BRACE (6)
D12 SMALL DRAWER RIGHT SIDE (2)
D13 SMALL DRAWER LEFT SIDE (2)
D30 LARGE DRAWER RIGHT SIDE (4)
D31 LARGE DRAWER LEFT SIDE (4)
D68 LARGE DRAWER BACK (4)
D128 SMALL DRAWER BACK (2)
D733 DRAWER BOTTOM (6)
Table of Contents Assembly Tools Required
2-3
4-5
6-22
23-25
26-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
415520 www.sauder.com/servicesPae 2
Part Identification

Part Identification
415520www.sauder.com/services Pae 3
A
B
C
D
E
FG
H
I
JK
L
M
N
O
PQ
I
O
P
Q
Q
Q
D31
D733
D30
D68
D13
D733
D128 D12
D31
D733
D30
D68
D13
D733
D128 D12

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
35GA CABINET RIGHT - 6 35GB CABINET LEFT - 6 35GC DRAWER RIGHT - 6
35GD DRAWER LEFT - 6 10A SLIDE CAM - 12
CAM SCREW - 6
8F
NAIL - 48
1N
HIDDEN CAM - 22
1F CAM DOWEL - 16 2F
5E CORNER CAP - 1
6E FOOT BRACKET - 1
PULL - 4
53K
8E CORNER ACCENT - 2 FOOT - 4 10E
KNOB - 4
52K
12E TACK GLIDE - 4
5L WARNING LABEL - 1
(Refer to Step 16 for proper
location and application)
WARNING
Serious or fatal crushing injuries can occur
from furniture tip-over. To help prevent
tip-over:
• Place heaviest items in the lowest drawers.
• Unless specifically desined to accommodate, do not
set TVs or other heavy objects on top of this product.
• Never allow children to climb or han on drawers,
doors, or shelves.
• Never open more than one drawer at a time.
• If equipped with a drawer interlock system, do not
defeat or remove it.
Use of tip-over restraints may only reduce, but not
eliminate, the risk of tip-over.
This is a permanent label. Do not attempt to remove!
04/10 332296
415520 www.sauder.com/servicesPae 4

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
GOLD 1" MACHINE SCREW - 4
50S
BLACK 9/16" LARGE HEAD SCREW - 5
1S
15S SILVER 5/8" MACHINE SCREW - 2
BLACK 1-7/8" FLAT HEAD SCREW - 2
2S
BLACK 2-1/4" FLAT HEAD SCREW - 6
26S
3S GOLD 5/16" FLAT HEAD SCREW - 48
BLACK 9/16" FLAT HEAD SCREW - 4
32S
30S BLACK 1-9/16" FLAT HEAD SCREW - 30
SILVER 1/2" MACHINE SCREW - 8
38S
415520www.sauder.com/services Pae 5

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratchin your unit or the floor.
å Push twenty-two HIDDEN CAMS (1F) into the
ENDS (A and B), UPRIGHT (C), BOTTOM (E), and
DRAWER BRACES (Q). Then, insert the metal end of a
CAM DOWEL (2F) into each HIDDEN CAM except the
lon edes of the ENDS (A and B).
415520 www.sauder.com/servicesPae 6
Arrow
1F
2F
Do not tihten the HIDDEN CAMS in this step.
(16 used)
(22 used) Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not insert CAM
DOWELS into
these lon edes.
A
B
E
C
Q

Step
å Turn six CAM SCREWS (8F) into the FRONT LEGS (G and H).
å Fasten two CORNER ACCENTS (8E) to the FRONT LEGS (G and H).
Use two SILVER 5/8" MACHINE SCREWS (15S).
Step 2
415520www.sauder.com/services Pae 7
8F (6 used)
SILVER 5/8" MACHINE SCREW
(2 used for the CORNER ACCENTS)
15S
Anled ede
8E
8E
G
H

å Fasten the REAR LEGS (I) to the ENDS (A and B). Use six
BLACK 2-1/4" FLAT HEAD SCREWS (26S).
Step 3
415520 www.sauder.com/servicesPae 8
A
B
I
I
BLACK 2-1/4" FLAT HEAD SCREW
(6 used in this step)
26S
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS
End with HIDDEN CAMS
and CAM DOWELS
Flat ede
Bottom edes
should be even.
Bottom edes
should be even.
End with HIDDEN CAMS
and CAM DOWELS

å Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into
the ENDS (A and B) until the shoulder of the SCREWS
rest on the surface of the ENDS.
å Slide the END MOLDINGS (O) onto the ENDS (A and B).
Line up the roove in the MOLDINGS over the head of the
SCREWS in the ENDS.
Step 4
415520www.sauder.com/services Pae 9
BLACK 9/16" FLAT HEAD SCREW
(4 used in this step)
32S
These edes
should be even.
These edes
should be even.
Shoulder
Apply pressure with your hands
as you uide the MOLDINGS over
the SCREWS and onto the ENDS.
A
BO
O
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS

å Turn the ENDS (A and B) over.
å Fasten the FRONT LEGS (G and H) to the ENDS (A and B).
Tihten six HIDDEN CAMS.
Step 5
415520 www.sauder.com/servicesPae 10
A
B
G
H
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
12
End with HIDDEN
CAMS and CAM
DOWELS
End with HIDDEN
CAMS and CAM
DOWELS
Anled ede
Top edes
should be even.
Top edes
should be even.
Anled ede

å Fasten three CABINET RIGHTS (35GA) to the RIGHT END (A) and three
CABINET LEFTS (35GB) to the LEFT END (B). Use twelve GOLD 5/16"
FLAT HEAD SCREWS (3S) throuh holes #1 and #3.
å Fasten three CABINET RIGHTS (35GA) and three CABINET LEFTS (35GB)
to the UPRIGHT (C). Use twelve GOLD 5/16" FLAT HEAD SCREWS (3S)
throuh holes #1 and #3.
Step 6
415520www.sauder.com/services Pae 11
1
2
3
2
1
GOLD 5/16" FLAT HEAD SCREW
(24 used in this step)
3S
A
B
C
1
2
3
1
2
3
3
2
1
3
2
1
3
Roller end
Roller end
1
2
3
1
2
3
1
2
3
1
2
3
1
1
Roller end
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Finished ede

å Fasten the LEFT END (B) and UPRIGHT (C) to the TOP (D).
Tihten four HIDDEN CAMS.
Step 7
415520 www.sauder.com/servicesPae 12
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
Surface with holes
Surface
with
HIDDEN
CAMS
Surface
with
HIDDEN
CAMS
Start Tihten
Arrow
Minimum
190 derees
Caution
Risk of damae or
injury. HIDDEN CAMS
must be completely
tihtened. HIDDEN
CAMS that are not
completely tihtened
may loosen, and parts
may separate. To
completely tihten:
Arrow
Maximum
210 derees
B
C
D
Finished ede
Curved ede

å Fasten the BOTTOM (E) to the LEFT END (B). Tihten two
HIDDEN CAMS.
å Fasten the BOTTOM (E) to the UPRIGHT (C) Use two BLACK
1-7/8" FLAT HEAD SCREWS (2S).
å Slide the SKIRT (J) onto the notched ede of the BOTTOM (E).
*U.S. Patent No. 5,499,886
Step 8
415520www.sauder.com/services Pae 13
E
J
Arrow
Minimum
190 derees
Maximum
210 derees
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
2S
Notched ede
Surface with HIDDEN CAMS
B
C

å Fasten the RIGHT END (A) to the TOP (D) and
BOTTOM (E). Tihten four HIDDEN CAMS.
Step 9
415520 www.sauder.com/servicesPae 14
D
E
A
Surface without
HIDDEN CAMS
Arrow
Minimum
190 derees
Maximum
210 derees

å Carefully turn your unit over onto its front edes. Unfold the
BACK (F) and lay it over your unit.
å Make equal marins alon all four edes of the BACK (F). Push
on opposite corners of your unit if needed to make it “square”.
å Fasten the BACK (F) to your unit usin the NAILS (1N).
å NOTE: Be sure to tap NAILS into the holes that line up over
the UPRIGHT (C).
å NOTE: The cut out squares must be toward the TOP (D).
Step 10
415520www.sauder.com/services Pae 15
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
These holes must line up
over the UPRIGHT (C).
NAIL
(48 used in this step)
1N
D
FCut-out square

å Push four FEET (10E) onto the LEGS (G, H, and I).
å With your hammer, ently tap four TACK GLIDES (12E)
throuh the FEET and into the LEGS.
Step 11
415520 www.sauder.com/servicesPae 16
12E
10E
10E
10E
10E
G
H
I
I

å Fasten the FOOT BRACKET (6E) to the BOTTOM (E). Use
three BLACK 9/16" LARGE HEAD SCREWS (1S).
å Slide two SUPPORT FEET (P) onto the FOOT BRACKET (6E).
Tihten the SUPPORT FEET with two BLACK 9/16" LARGE
HEAD SCREWS (1S).
å Firmly push the CORNER CAP (5E) onto the SUPPORT FEET.
Step 12
415520www.sauder.com/services Pae 17
P
E
5E
P
6E
BLACK 9/16" LARGE HEAD SCREW
(5 used in this step)
1S

Step 13
415520 www.sauder.com/servicesPae 18
å Insert the DRAWER SIDES (D30 and D31) at
an angle into the slot at each end of the
DRAWER FRONT (M).
å Slide the DRAWER BOTTOM (D733) into the grooves
in the DRAWER SIDES (D30 and D31) and
DRAWER FRONT (M).
å Fasten the DRAWER BRACE (Q) to the DRAWER
FRONT (M). Tighten one HIDDEN CAM. å Fasten the DRAWER BACK (D68) to the DRAWER
SIDES (D30 and D31) and DRAWER BRACE (Q). Use five
BLACK 1-9/16" FLAT HEAD SCREWS. (30S). Repeat this
step for the other DRAWERS.
The tabs should insert freely into the
slots. Gently tilt the DRAWER SIDES side
to side until the tabs slip into the slots.
UNFINISHED
Surface with
HIDDEN CAM
12
34
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT roove.
With the palm of your hand, tap the
DRAWER BOTTOM down into the roove.
Groove
Arrow
Maximum
210 derees
Minimum
190 derees
Start each screw a few turns before
completely tihtenin any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(30 used in this step)
30S
Q
M
Q
VIEW THE T-LOCK BOX VIDEO
M
M
D31
D733
D68
D30
D30
D31
D31
D30

å Insert a SLIDE CAM (10A) into the DRAWER SIDES (D30 and D31).
å Fasten a DRAWER RIGHT (35GC) to the DRAWER RIGHT SIDE (D30) and a DRAWER LEFT (35GD) to the
DRAWER LEFT SIDE (D31). Use four GOLD 5/16" FLAT HEAD SCREWS (3S) throuh holes #1 and #3.
å NOTE: The screw head in the CAM must be visible throuh the slotted hole in the SLIDE.
å Repeat this step for the other DRAWERS.
Step 14
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1
2
3
1
2
3
GOLD 5/16" FLAT HEAD SCREW
(24 used in this step)
3S
10A
10A
Screw head - turn CAM to line up holes in
the SLIDES with holes in DRAWER SIDES
Roller end
Roller end
(12 used)
M
D31
D30

Step
å Fasten the KNOBS (52K) to the TOP DRAWER FRONTS (K and L). Use
four GOLD 1" MACHINE SCREWS (50S).
å Fasten the PULLS (53K) to the BOTTOM DRAWER FRONTS (M and N).
Use eiht SILVER 1/2" MACHINE SCREWS (38S).
Step 15
415520 www.sauder.com/servicesPae 20
(4 used)
(4 used)
52K
53K
SILVER 1/2" MACHINE SCREW
(8 used for the BOTTOM DRAWERS)
38S
GOLD 1" MACHINE SCREW
(4 used for the TOP DRAWERS)
50S
K
M