Schako BSK-RPR Guide

SCHAKO | Ferdinand Schad KG Phone [phone]
Steigstraße 25-27 Fax [phone]
D-78600 Kolbingen schako.com | [e-mail]
Fig.: BSK-RPR with B10 drive
USABILITY CERTIFICATES
• Declaration of Performance
DoP-BSK-RPR-2020-09-01
CLASSIFICATION AND STANDARDS
• Classification
according to EN 13501-3, depending on the
installation situation EI 30 (ve i↔o) S to EI 90
(ve, ho i↔o) S
• Product standard
EN 15650
• Test standard
EN 1366-2
PERFORMANCE DATA
• For automatic locking of fire lobbies
• For use or connection of a smoke release device
with abZ (e.g. SCHAKO smoke detection system
RMS) in connection with suitable release de-
vices (e.g. spring return actuator)
SPECIAL FEATURES
• ATEX version available (at an extra charge)
• Extensive uses and applications
• Housing leakage class C according to EN 1751
• For optimum integration into the building con-
trol system via the SCHAKO EasyBus signalling
and switching bus system or the SCHAKO BKSYS
fire damper mini-controller
Technical documentation
Installation, mounting and operating
instructions
BSK-RPR
Fire damper

Fire damper BSK-RPR
Technical documentation
Table of Contents
Construction subject to change
No return possible Version: 2020-09-01 | Page 2
TABLE OF CONTENTS
Table of Contents ........................................................ 2
Description .................................................................. 3
Models and dimensions .............................................. 4
Installation in solid walls ........................................... 11
Wet installation of a fire damper, complete mortar
lining ......................................................................... 11
Wet installation at a reduced distance ..................... 11
Dry installation .......................................................... 12
Dry installation with soft seal ................................... 13
Dry installation away from solid walls ...................... 16
Installation in solid ceilings ....................................... 17
Wet installation of a fire damper, complete mortar
lining ......................................................................... 17
Wet installation at a reduced distance ..................... 17
Dry installation .......................................................... 18
Wet installation with concrete base ......................... 19
Installation in lightweight partition walls with metal
posts ......................................................................... 20
Lightweight partition walls with panelling on both
sides and wall thickness W ≥ 100 mm ...................... 20
Wet installation of a fire damper, complete mortar
lining ......................................................................... 20
Wet installation at a reduced distance ..................... 21
Wet installation under solid ceiling, complete mortar
lining ......................................................................... 22
Dry installation .......................................................... 23
Dry installation under solid ceiling ........................... 24
Dry installation with installation kit type GDL, sliding
ceiling connection ..................................................... 26
Dry installation with soft seal ................................... 28
Lightweight partition walls (F30/F60) with panelling
on both sides and wall thickness W ≥ 75 mm ........... 32
Wet installation of a fire damper, nominal sizes 100
to ≤ 250 ..................................................................... 32
Wet installation of a fire damper under solid ceiling,
nominal sizes 100 to ≤ 250 ....................................... 33
Dry installation .......................................................... 34
Dry installation under solid ceiling ........................... 36
Lightweight partition walls with panelling on one side
and wall thickness W ≥ 125 mm ............................... 37
Wet installation of a fire damper, nominal sizes 100
to ≤ 250 ..................................................................... 37
Wet installation of a fire damper under solid ceiling,
nominal sizes 100 to ≤ 250 ....................................... 38
Dry installation of a fire damper ............................... 39
Dry installation of a fire damper under a solid ceiling
.................................................................................. 40
Installation information ............................................ 41
Technical data ........................................................... 43
Accessories ............................................................... 46
Limit switch ............................................................... 46
Spring return actuators ............................................. 47
Magnets .................................................................... 52
Add-on parts ............................................................. 53
CE marking ................................................................ 55
Order code ................................................................ 56
Specification texts ..................................................... 58
Service ....................................................................... 61
Foreign branch offices ............................................... 66
List of figures/tables/diagrams ................................. 67

Fire damper BSK-RPR
Technical documentation
Description
Construction subject to change
No return possible Version: 2020-09-01 | Page 3
DESCRIPTION
Fire dampers, installed in ventilation ducts (air conditioning
systems), serve for the automatic locking of fire lobbies.
The fire damper BSK-RPR corresponds to EN 15650, EN 13501-
3 and EN 1366-2.
The BSK-RPR has been tested according to EN 1366-2 in compli-
ance with Declaration of Performance No. DoP-BSK-RPR-2020-
09-01. Its classification according to EN 13501-3 is EI 30 (ve i↔o)
S to EI 90 (ve, ho i ↔ o) S.
According to Directive 2014/34/EU, EC Certificate of Conform-
ity Number EPS 09 ATEX 2 153 X, its use in areas subject to
explosion hazards is permitted, not only with spring return ac-
tuator ExMax-5.10-BF (X10 - X15), including safety tempera-
ture limiter (FireSafe or ExPro-TT), but also with mechanical
trigger via fusible link (manual actuation with or without ATEX
limit switch ES-Ex). The fire damper is marked as follows ac-
cording to ATEX:
II 2 G Ex h IIC T6 Gb
II 2 D Ex h IIIC T80°C Db
II 3 D Ex h IIIC T80°C Dc*)
EPS 09 ATEX 2 153 X
*) when using the safety temperature limiter FireSafe.
The national standards and guidelines must be observed in
connection with this technical documentation, installation,
mounting and operating instructions. Further information on
ATEX can be found in the additional BSK-RPR operating instruc-
tions according to ATEX 2014/34/EU.
For functional test, service, retrofitting, etc., inspection open-
ings must be provided on site in suspended ceilings, shaft
walls, connected ventilation ducts etc., if necessary. They must
be built in in sufficient numbers and sizes and must not impair
the functioning of the fire dampers.
The fire dampers must be connected to the ventilation system
by means of ventilation ducts either on one or on both sides.
When connected on one side, finishing protective gratings
made of non-flammable building materials (EN13501-1) must
be provided on the opposite side.
The fire dampers can be connected to non-flammable and
flammable ventilation ducts as well as to flexible spigots.
 Housing made of galvanised sheet steel (standard), option-
ally (at an extra charge):
 Housing made of stainless steel material no. 1.4301
or material no. 1.4571
 Housing with DD coating (two-component top coat
based on polyurethane varnish) inside / outside
 Model with plug-in connection (-S) or flanged connection
(-F) according to EN 12220 and DIN 24154-1, respectively.
 Damper leaf made of silicate board,
optionally (at an extra charge):
 DD coating (RAL 7035 / light-grey)
 Cold and hot leakage requirements according to EN 1366-
2 are complied with using circumferential rubber and intu-
mescent seals.
 Horizontal or vertical position of the damper blade axle
(depending on the mounting situation).
 The installation position is independent of the air flow di-
rection.
 Thermal release via fusible link 72°C or 98°C;
optionally (at an extra charge)
 equipped with electrical or magnetic release de-
vices
 Use: max. operating pressure of 1000 Pa at vface ≤ 10 m/s
 Housing leakage class C according to EN 1751
 Use or connection of a smoke release device with general
building supervisory approval (e.g. SCHAKO smoke detec-
tion system RMS, see technical documentation smoke de-
tection system RMS) in connection with suitable electric,
magnetic (magnetic clamp) release devices of the fire
damper is possible; only release devices working by the
"currentless closed" principle may be connected to the
RMS system; the propagation of fire and smoke is effec-
tively prevented. Optimal integration into the building
control system by means of the SCHAKO EasyBus signalling
and switching bus system (see technical documentation
EasyBus) or the SCHAKO fire damper mini-controller BKSYS
(see technical documentation BKSYS).
ATTENTION
Building systems have to be arranged, installed and main-
tained in such a way that they prevent fire and propagation of
fire and smoke (fire propagation) and allow evacuation of per-
sons and animals as well as efficient fire extinguishing work.
Smoke propagation through the air-conditioning and ventila-
tion system can be prevented for example by means of fire
dampers and spring return actuators in combination with ap-
proved smoke detector devices (e.g. SCHAKO smoke detection
system RMS).

Fire damper BSK-RPR
Technical documentation
Models and dimensions
Construction subject to change
No return possible Version: 2020-09-01 | Page 4
MODELS AND DIMENSIONS
BSK-RPR – Nominal sizes 100 to ≤ 250
BSK-RPR-S (plug-in connection)
Figure 1: Dimension BSK-RPR-S – Nominal sizes 100 to ≤ 250
BSK-RPR-S with mounting frame AR
(Mounting frame AR only possible in -S design, pre-mounted
ex works, delivery in loose form not possible)
Figure 2: Dimension BSK-RPR-S with mounting frame AR –
Nominal sizes 100 to ≤ 250
BSK-RPR-F (flanged connection)
Figure 3: Dimension BSK-RPR-F – Nominal sizes 100 to ≤ 250
1 Fire damper BSK-RPR 5 Release device
2 Damper blade 6 Fusible link
3 Hand lever 7 Actuator unit
4 Locking profile 8 Mounting frame AR

Fire damper BSK-RPR
Technical documentation
Models and dimensions
Construction subject to change
No return possible Version: 2020-09-01 | Page 5
BSK-RPR – Nominal sizes > 250 to 500
BSK-RPR-S (plug-in connection)
Figure 4: Dimension BSK-RPR-S – Nominal sizes >250 to 500
BSK-RPR-S with mounting frame AR
(Mounting frame AR only possible in -S design, pre-
mounted ex works, delivery in loose form not possible)
Figure 5: Dimension BSK-RPR-S with mounting frame - Nomi-
nal sizes > 250 to 500
BSK-RPR-F (flanged connection)
Figure 6: Dimension BSK-RPR-F - Nominal sizes > 250 to 500
1 Fire damper BSK-RPR 5 Release device
2 Damper blade 6 Fusible link
3 Hand lever 7 Actuator unit
4 Locking profile 8 Mounting frame AR

Fire damper BSK-RPR
Technical documentation
Models and dimensions
Construction subject to change
No return possible Version: 2020-09-01 | Page 6
Available sizes
No-
mi-
nal
size
øD
[mm]
L [mm]
BSK-RPR-S BSK-RPR-F
100 98
125 123
140 138
160 158
180 178 455 375
200 198
224 222 or or
250 248
280 278 580 500
315 313 (standard) (standard)
355 353
400 398
450 448
500 498
Table 1: Available sizes
Rubber lip seal for BSK-RPR-S
Model BSK-RPR-S is delivered as standard with a rubber lip
seal.
Figure 7: Rubber lip seal
Flange bores BSK-RPR-F
Figure 8: Flange bores
Table to DIN EN 12220 or DIN 24154-1
Nominal
size
øD
[mm]
øC
[mm]
Bolt circle
øB
Number of
bores
(± 0.5mm) Ø9.5 (± 0.5mm)
100 98 150 132 4
125 123 175 157 4
140 138 190 172 6
160 158 210 192 6
180 178 230 212 6
200 198 250 233 6
224 222 274 257 6
250 248 300 283 6
280 278 340 317 8
315 313 375 352 8
355 353 415 392 8
400 398 460 438 8
450 448 510 488 8
500 498 560 538 8
Table 2: Flange bores
SCHAKO ASG-RF / VT-RF / FS-RF: Flange bores suitable for
BSK-RPR-F

Fire damper BSK-RPR
Technical documentation
Models and dimensions
Construction subject to change
No return possible Version: 2020-09-01 | Page 7
Damper leaf projecting ends
BSK-RPR-S
Figure 9: Damper blade projecting ends BSK-RPR-S
No-
minal
size
øD
Operating
side
(BS)
Non-operating side
(NBS)
L=455 / 580 L=455 L=580
100 98 256
x
107
Y
232
y
125 123 244 95 220
140 138 236 87 212
160 158 226 77 202
180 178 216 67 192
200 198 206 57 182
224 222 194 45 * 170
250 248 181 32 * 157
280 278 166 17 * 142
315 313 149 0 * 125
355 353 129 20 *
Y1
105
400 398 106 43 * 82
450 448 81 68 * 57
500 498 56 93 * 32 *
* Extension piece (on site) necessary
Table 3: Damper leaf projecting ends BSK-RPR-S
"a"= 50
mm:
Minimum distance between the front edge
of the open damper leaf and the security
grille (ASG) or flexible connection piece (FS).
BSK-RPR-F
Figure 10: Damper blade projecting ends BSK-RPR-F
No-
minal
size
øD
Operating
side
(BS)
Non-operating side
(NBS)
L=375 / 500 L=375 L=500
100 98 216
x
67
Y
192
y
125 123 204 55 180
140 138 196 47 * 172
160 158 186 37 * 162
180 178 176 27 * 152
200 198 166 17 * 142
224 222 154 5 * 130
250 248 141 8 *
Y1
117
280 278 126 23 * 102
315 313 109 40 * 85
355 353 89 60 * 65
400 398 66 83 * 42 *
450 448 41 * 108 * 17 *
500 498 16 * 133 * 8 * Y1
* Extension piece (VT-RF) necessary
Table 4: Damper leaf projecting ends BSK-RPR-F

Fire damper BSK-RPR
Technical documentation
Models and dimensions
Construction subject to change
No return possible Version: 2020-09-01 | Page 8
Use
The fire damper type BSK-RPR can be fitted as shown in the
following table.
Use Installa-
tion
BSK-RPR
Nominal
size
from to
Material/Model
Minimum
thickness
[mm]
Minimum
distance
[mm]
Fire resistance
class
Notes
Page °
WALL
solid
Apparent
density
≥ 450kg/m³
in 100 – 500
Wet installation in, for example,
concrete; masonry according to EN
1996 or DIN 1053; solid plaster
wall boards according to EN 12859
100
next to each other: 50
9) EI 90 (ve i↔o) S 11
Wall: 40
Ceiling: 40
on 5) 100 – 500
Dry installation on, for example,
concrete; masonry according to EN
1996 or DIN 1053; solid plaster
wall boards according to EN 12859
100
next to each other:
200 3) EI 90 (ve i↔o) S 12
Wall: 75
Ceiling: 75
Dry installation with Hilti soft seal
system and mounting frame AR
on, for example, concrete; ma-
sonry according to EN 1996 or DIN
1053; solid plaster wall boards ac-
cording to EN 12859 7)
100
next to each other:
200
EI 90 (ve i↔o) S 13
Wall: 75
Ceiling: 75
away
from 1) 100 – 500
Dry installation with mounting
frame AR away from, for example,
concrete; masonry according to EN
1996 or DIN 1053; solid plaster
wall boards according to EN 12859
100
200 4)
EI 90 (ve i↔o) S 16
Wall: 75 4)
Ceiling: 75 4)
Lightweight
partition
wall;
classifica-
tion accord-
ing to EN
13501-2 or
similar na-
tional
standards
in
100 –500
Wet installation in lightweight par-
tition walls with metal posts and
panelling on both sides as classi-
fied according to EN 13501-2 or
comparable national standards
100
next to each other: 50
9)
EI 90 (ve i↔o) S 20
Wall: 105 8)
Ceiling: 95 8)
100 – 250
Wet installation in lightweight par-
tition walls with metal posts and
panelling on both sides as classi-
fied according to EN 13501-2 or
comparable national standards
75
next to each other:
200
EI 30 (ve i↔o) S 32
Wall: 85 8)
Ceiling: 75
Wet installation in lightweight par-
tition walls with metal posts and
panelling on one side as classified
according to EN 13501-2 or com-
parable national standards
125
next to each other:
200
EI 90 (ve i↔o) S 37
Wall: 75
Ceiling: 75
on 5) 100 – 500
Dry installation with Hilti soft seal
system and mounting frame AR on
lightweight partition walls with
metal posts and panelling on both
sides 7)
100
next to each other:
200
EI 90 (ve i↔o) S 28
Wall: 113/125 8)
Ceiling: 103/115 8)
Dry installation with mounting
frame AR on lightweight partition
walls with metal posts and panel-
ling on both sides
100
next to each other:
200 EI 90 (ve i↔o) S 23
Wall: 75
Ceiling: 75
Dry installation with additional in-
stallation kit type GDL and mount-
ing frame AR on lightweight parti-
tion walls with metal posts and
panelling on both sides; in the area
of sliding ceiling connections 2)
100
next to each other:
170
EI 90 (ve i↔o) S 26
Wall: 75
Ceiling: 55 8)
Dry installation with mounting
frame AR on lightweight partition
walls with metal posts and panel-
ling on both sides
75
next to each other:
200 EI 30 (ve i↔o) S
EI 60 (ve i↔o) S 34
Wall: 75
Ceiling: 75
Dry installation with mounting
frame AR on lightweight partition
walls with metal posts and panel-
ling on one side
125
next to each other:
200 EI 90 (ve i↔o) S 39
Wall: 75
Ceiling: 75

Fire damper BSK-RPR
Technical documentation
Models and dimensions
Construction subject to change
No return possible Version: 2020-09-01 | Page 9
Table 5: Usability
Use Installa-
tion
BSK-RPR
Nominal
size
from to
Material/Model
Minimum
thickness
[mm]
Minimum
distance
[mm]
Fire resistance
class
Notes
Page
CEILING
solid
Apparent
density
≥ 500kg/m³
in 100 – 500
Wet installation in, for example,
concrete; aerated concrete
125
next to each other: 55
9) EI 90 (ho i↔o) S 17
Wall: 40
on 5) 100 – 500
Dry installation with mounting
frame AR on, for example, con-
crete; aerated concrete
125
next to each other:
200 EI 90 (ho i↔o) S 18
Wall: 75
on 6) 100 - 500
Wet installation with concrete
base on, for example, concrete;
aerated concrete
125
next to each other: 55
9) EI 90 (ho i↔o) S 19
Wall: 100 8)
Additional note:
It may also be installed in and on walls or in and on ceilings of a lower fire resistance class. In this case, however, the fire resistance class of the fire
damper is reduced accordingly. The conditions listed above must be taken into account.
1) Installation only in connection with a ventilation duct devoid of openings (fire resistance duration 90 min.) between the BSK-RPR and the fire-
resistant wall to be protected. Mounting only allowed in conjunction with mounting frame AR.
2) The exact wall thickness/es must be taken into account and specified when ordering. For installation, the accessories for sliding ceiling connec-
tion plus mounting frame AR are required.
3) At nominal sizes of 100 - 250, mounting is allowed at a reduced distance (mounting frame AR to mounting frame AR).
4) Due to the construction, the distance must be determined according to the manufacturer's specifications of the fire-resistant duct.
5) Mounting only allowed in conjunction with mounting frame AR.
6) Installation only in connection with a concrete base still to be made on site.
7) A maximum of two fire dampers is possible in one installation opening (soft seal).
8) Due to the construction or installation.
9) BSK-RPR-F nominal size ≥ 280 mm: distance at least 60 mm, due to flange width.

Fire damper BSK-RPR
Technical documentation
Models and dimensions
Construction subject to change
No return possible Version: 2020-09-01 | Page 10
General information
During mounting or installation, there is a risk of injuries.
To avoid any possible injuries, personal protective equip-
ment (PPE) must be worn. 
Fire dampers must be installed such that external forces
do not impair their permanent functioning. 
Ventilation ducts must not exert significant forces on
walls, supports or ceilings and thus also on fire dampers
as a result of thermal expansion (in case of fire). 
Appropriate compensation measures, such as the ar-
rangement of flexible spigots (SCHAKO type FS-RS/-RF) or
a suitable duct routing (duct angles and distortions), must
be taken as required. National regulations must be ob-
served and adhered to. 
Prior to installing the fire damper, the possibility to con-
nect the ventilation ducts must be checked. Extension
pieces (on site or as accessories SCHAKO type VT-RF) may
be necessary, for example, for large wall and ceiling thick-
nesses. When connecting duct components, a fastening
type must be selected that causes no damage to the fire
damper or its accessories. 
During mounting, it may be required to provide reinforce-
ments for the housing or the like. 
The requirement of statically load-bearing lintels may
have to be taken into consideration. 
If a fire damper is not filled with mortar on all four sides,
installation and mounting aids on site must be removed. 
Improper transport/handling may result in damage/func-
tional impairment. In addition, the film of the transport
packaging must be removed and the delivery checked for
completeness. 
During storage, fire dampers must be protected from
dust, dirt, moisture and the effects of temperature (e.g.
direct sunlight, heat-emitting light source, etc.). They
must not be exposed to direct effects of the weather and
must not be stored below -20 °C or above 50 °C. 
The fire damper must be protected from dirt and damage.
After installation is complete, any dirt must be removed
immediately. 
Enough space must be provided for installation, mortar
lining, etc. 
Carry out a functional check of the fire damper before and
after mounting and ensure ready access. 
Electrical installation or work on electrical components
may only be carried out by skilled electricians. The supply
voltage must be switched off when performing this work
and secured against being switched on again. 
We would like to point out that only suitable cleaning ma-
terials may be used for cleaning fire dampers in stainless
steel design! 
Minimum distances or projecting ends
The dimensions given must be considered an installation rec-
ommendation for the BSK-RPR and may differ, depending on
the local situation. To guarantee fire protection, the fire
damper must be installed in accordance with the technical
documentation, installation, mounting and operating instruc-
tions.
There are no inspection openings on the BSK-RPR, which is why
inspection openings in the connected ventilation ducts must
be provided in the immediate proximity. Inspection openings
must be freely accessible, which must be ensured in particular
when at least 2 fire dampers are installed next to each other
or below each other in the immediate proximity of adjacent
components.
Figure 11: Minimum distances to walls, ceilings and BSK-RPR
to one another
1.) Minimum distances recommended by SCHAKO for suffi-
cient accessibility
2.) The distance between the fire damper and the adjacent
component (wall/ceiling) must be determined according
to the particular installation situation or adjusted to the
dimensions of the projecting ends.
3.) When installing the BSK-RPR with mounting frame AR
(nominal sizes 100 - 250) on solid walls, installation is al-
lowed at a reduced distance (mounting frame AR to
mounting frame AR).
When installing the BSK-RPR (nominal sizes 100 - 500) in
solid ceilings, installation is allowed at a reduced distance
(55 mm).
In other installation situations, the distance may become
larger as a result of construction. Sufficient distance
between the mounted components must be guaranteed.
The dimension x is:
- approx. 80 mm for manual release, magnetic
clamps MH1/MH2, pulse magnets MI1/MI2
- spring return actuators B10/B11 or B42 and
S00/S01 max. approx. 90 mm
- max. approx. 170 mm for explosion-protected
spring return actuator Ex-Max-5.10-BF (X10 - X15)
The dimension y is:
- max. approx. 50mm for manual release, magnetic
clamps MH1/MH2, pulse magnets MI1/MI2 / max.
approx. 100mm for manual release with limit
switch
- spring return actuators B10/B11 or B42 and
S00/S01 max. approx. 50 mm
- max. approx. 50 mm for explosion-protected spring
return actuator Ex-Max-5.10-BF (X10 - X15)

Fire damper BSK-RPR
Technical documentation
Installation in solid walls
Construction subject to change
No return possible Version: 2020-09-01 | Page 11
Wet installation (mortar lining)
If the fire damper is installed by means of mortar lining, it
must be completely filled with mortar of class M 10 to M
15 according to EN 998-2 or fire protection mortar of cor-
responding grades or with concrete or plaster mortar
suitable for the wall or ceiling type.
If the fire damper is installed during the assembly of the
wall/ceiling, the annular gap dimensions can be smaller
than specified.
The mortar bed depth must be designed according to the
minimum wall or ceiling thickness and may not be less
than this thickness.
The mortar lining must be executed such that it is perma-
nent. The information given by the mortar manufacturer
must be observed.
INSTALLATION IN SOLID WALLS
 Installation in solid walls (shaft walls, shafts, ducts and fire
walls) made of, for example, concrete; masonry according
to EN 1996 or DIN 1053; solid plaster wall boards according
to EN 12859; apparent density ≥ 450 kg/m³ and wall thick-
ness W ≥ 100 mm.
Installation positions
Mortar lining entire wall thickness
Mortar lining in minimum wall thickness
Figure 12: Wet installation in solid walls
Wet installation of a fire damper, complete mortar lining
 The minimum distance between the fire dampers must be
at least 50 mm. BSK-RPR-F NG ≥ 280 mm: distance at least
60 mm, due to flange width.
 The minimum distance from adjacent components
(wall/ceiling) is at least 40 mm.
Figure 13: Annular gap dimensions for complete mortar lining
in solid walls (round or rectangular recess)
Wet installation at a reduced distance
Installation of no more than 2 BSK-RPR in an installation
opening in solid walls at a reduced distance next to or below
each other. All annular gaps have to be filled with mortar.
 The distance between the fire dampers must be min. 50
mm. BSK-RPR-F NG ≥ 280 mm: distance at least 60 mm,
due to flange width.
 The distance to adjacent components (wall/solid ceiling)
is at least 40 mm.
Figure 14: Installation in solid walls at a reduced distance
(round or rectangular recess)
9 Solid wall, apparent density ≥ 450 kg/m³, W ≥ 100 mm

Fire damper BSK-RPR
Technical documentation
Installation in solid walls
Construction subject to change
No return possible Version: 2020-09-01 | Page 12
Dry installation
 Dry installation on solid walls is only possible for BSK-RPR-
S with mounting frame AR.
 The installation opening of size øD+10 mm is produced us-
ing a core hole bore.
 For fastening to massive walls, only approved fastening
materials (dowels, etc.) must be used. Fastening is effected
on all 4 existing fixing lugs (For nominal sizes 100 - 160 all
existing and for nominal sizes 180 - 500 the two outer
bores of each fixing lug must be used).
 The distance of the fire dampers to one another must be
at least 200 mm. (For nominal sizes 100 - 250, mounting is
allowed at a reduced distance - mounting frame AR to
mounting frame AR of no more than 2 BSK-RPR).
 The distance to adjacent components (wall/solid ceiling) is
at least 75 mm.
Figure 15: Dry installation on solid walls
Figure 16: Detail showing fastening to solid walls
Nominal sizes 100 to ≤ 250
For nominal sizes 100 to ≤ 250, mounting at a reduced dis-
tance -mounting frame AR to mounting frame AR of no more
than 2 BSK-RPR- is allowed.
Figure 17: Dry installation on solid walls, BSK-RPR nominal
size ≤ 250 – minimum distance from one another
Nominal sizes > 250 to 500
For nominal sizes > 250, the distance of fire dampers from
one another must be at least 200 mm.
Figure 18: Dry installation on solid walls, BSK-RPR nominal
size > 250 – minimum distance from one another
Fixing lug
Fastening material accord-
ing to statics and on-site
fire protection certificate
Fixing lug
Detail A (drawn rotated by 90°)
A

Fire damper BSK-RPR
Technical documentation
Installation in solid walls
Construction subject to change
No return possible Version: 2020-09-01 | Page 13
Dry installation with soft seal
 Dry installation with soft seal is only possible for BSK-RPR-S
with mounting frame AR. Intumescent seal (outside on the
housing next to the mounting frame AR) must be removed.
 The fire damper must be permanently suspended from the
solid ceiling on both sides of the wall (see page 42).
 In case of short distances to the reveal and limited accessi-
bility, the firestop boards must be installed together with
the fire damper, where applicable.
 The minimum distance between the fire dampers for instal-
lation side by side must be at least 200 mm (note: a maxi-
mum of two fire dampers is allowed in one installation open-
ing)
 The distance to adjacent components (wall/ceiling) is at
least 75 mm.
Soft seal system
Permissible soft seal system (provided on site):
Manufacturer Hilti
• Firestop boards CFS-CT B 1S 140/50
• Firestop coating CFS-CT
• Firestop sealant CFS-S ACR
In general, the specifications and processing guidelines of the
soft seal manufacturer (in particular the maximum seal di-
mensions) must be observed.
Dimensions of the min./max. annular gap
*) ≙ max. seal dimensions according to the manufacturer's
specifications Hilti
Figure 19: Diagram of two installed BSK-RPR with vertical
damper blade (example vertical soft seal)
*) ≙ max. seal dimensions according to the manufacturer's
specifications Hilti
Figure 20: Diagram of two installed BSK-RPR with vertical
damper blade (example horizontal soft seal)
*) ≙ max. seal dimensions according to the manufacturer's
specifications Hilti
Figure 21: Diagram of two BSK-RPR installed next to each
other with horizontal damper blade (example vertical soft
seal)

Fire damper BSK-RPR
Technical documentation
Installation in solid walls
Construction subject to change
No return possible Version: 2020-09-01 | Page 14
*) ≙ max. seal dimensions according to the manufacturer's
specifications Hilti
Figure 22: Diagram of two BSK-RPR installed next to each
other with horizontal damper blade (example horizontal soft
seal)
Sectional view for wall thickness = 100 mm
Figure 23: Installation in solid wall (wall thickness = 100 mm)
Sectional view for wall thickness > 100 mm
Figure 24: Installation in solid wall (wall thickness > 100 mm)

Fire damper BSK-RPR
Technical documentation
Installation in solid walls
Construction subject to change
No return possible Version: 2020-09-01 | Page 15
1 Fire damper BSK-RPR
8 Mounting frame AR
9 Solid wall, apparent density ≥ 450 kg/m³, W ≥ 100 mm
10 Solid ceiling, apparent density ≥ 500 kg/m³, D ≥ 125 mm
17 Fastening by means of fasteners with proven fire protection
18 The suspensions have to be executed with sufficiently di-
mensioned threaded rods. For information on the suspen-
sion, see page 42.
19 Hilti soft seal system (ETA-11/0429):
19.1 Firestop boards CFS-CT B 1S 140/50
19.2 Firestop coating CFS-CT
19.3 Firestop sealant CFS-S ACR
Installation procedure
 The BSK-RPR (pos. 1) along with the mounting frame AR
(pos. 8) is installed in the intended installation opening after
the assembly of the wall.
 The annular gap between the fire damper housing and the
reveal of the installation opening must be min. 50 mm and
max. 500 mm. The fire damper must be positioned in the
installation opening in accordance with the gap dimen-
sions mentioned above. The installation dimension of 210
mm on the operating side has to be compiled with. The
annular gap must be sealed with two layers of firestop
boards (pos. 19.1) of the Hilti soft seal system (see p. 13,
among others). In case of short distances to the reveal and
limited accessibility, the firestop boards must be installed
together with the fire damper, where applicable.
The firestop boards have to be cut precisely with accurate
contours so that they are positioned tightly over the entire
surface. All gaps (between the firestop boards and the re-
veal of the installation opening, between the firestop
boards and the housing of the fire damper, between the
firestop boards and the mounting frame AR) as well as the
face area and the cut surface of the boards themselves
must be covered with the firestop sealant (pos. 19.3) and
sealed. In general, the specifications and processing guide-
lines of the soft seal manufacturer must be observed.
 The fire damper is suspended from the operating and non-
operating side. The suspension process is described on
page 42.
• Mounting of flexible spigots.

Fire damper BSK-RPR
Technical documentation
Installation in solid walls
Construction subject to change
No return possible Version: 2020-09-01 | Page 16
Dry installation away from solid walls
 Dry installation away from solid walls is only possible for
BSK-RPR-S with mounting frame AR.
 When fitting the fire damper away from solid walls, it must
be suspended from the ceiling.
 Installation only in connection with a proven fire-resistant
four-sided ventilation duct (L90) devoid of openings and
with internal sheet steel duct and external insulation made
of board material.
 The connection of the fire-resistant ventilation duct (with
proven fire resistance duration of 90 minutes) between
the fire damper and the fire-resistant wall to the protected
must be effected by form-fit, but not by force-fit, in the
area of the wall opening.
 A distance of the fire dampers from one another of at least
200 mm must be observed. However, due to the construc-
tion, the distance must be selected as a function of the par-
ticular design of the panelling.
 The same also applies to the distance from the adjacent
components (wall / solid ceiling).
1 Fire damper BSK-RPR
8 Mounting frame AR
10 Solid ceiling, apparent density ≥ 500 kg/m³, D ≥ 125 mm
11 Fire-resistant ventilation duct (with proven fire resistance
duration of 90 minutes)
12 Promatect-LS support 60 mm wide 200 mm long, adjust
thickness to the selected fire-resistant duct
13 Promatect-LS faceplate 35 mm (opening centrally in face-
plate = BSK-RPR øD +10 mm)
14 Countersunk head screw 4.5x35 or 5.0x30 or equivalent
with U-washer. Fastening is effected on all 4 existing fixing
lugs (For nominal sizes 100 - 160 all existing and for nomi-
nal sizes 180 - 500 the two outer bores of each fixing lug
must be used).
15 Drywall screws 4.0x60, distance from the edge approx. 80
mm, screw distances a ≤ 180 mm or at least 2 screws per
side
16 Hilti MQ 41/3 or equivalent or U-profile 50 to DIN 1026
17 Fastening by means of fasteners with proven fire protection
18 The suspensions have to be executed with sufficiently di-
mensioned threaded rods. For information on the suspen-
sion, see page 42.
FS Flexible spigot type FS-RS (normally inflammable to EN
13501-1)
Wall connections as specified by duct manufacturer. form-fit,
but not force-fit
Figure 25: Installation away from solid walls
Installation procedure
 Attach fire protection insulation made of board material
(pos. 11) to the existing ventilation duct according to speci-
fications of the duct manufacturer. A Promatect-LS support
(pos. 13) must be provided on the non-operating side. At-
tach a faceplate (pos. 13) with central installation opening.
 Suspensions and fastenings (pos. 12/15/16) of the ducts
and of the insulation made of board material must be exe-
cuted with sufficiently dimensioned threaded rods accord-
ing to the duct manufacturer.
 Mount the BSK-RPR (pos.1) along with the mounting frame
AR (pos. 8) to the existing ventilation duct made of sheet
steel, if necessary, with the additional use of mounting sus-
pensions, etc.
 Remove mounting aids (mounting suspensions etc.)

Fire damper BSK-RPR
Technical documentation
Installation in solid ceilings
Construction subject to change
No return possible Version: 2020-09-01 | Page 17
INSTALLATION IN SOLID CEILINGS
 Installation in solid ceilings made, for example, of concrete,
aerated concrete, apparent density ≥ 500 kg/m³ and ceiling
thickness D ≥ 125 mm.
Installation positions
For large ceiling thicknesses
vertical suspended
Figure 26: Installation positions in solid ceilings – (wet installa-
tion)
Wet installation of a fire damper, complete mor-
tar lining
 The minimum distance between the fire dampers must be
at least 55 mm. BSK-RPR-F NG ≥ 280 mm: distance at least
60 mm, due to flange width.
 The minimum distance from adjacent components (wall) is
at least 40 mm.
Figure 27: Annular gap dimensions for complete mortar lin-
ing, solid walls (round or rectangular recess)
Wet installation at a reduced distance
Installation of max. 2 BSK-RPR in an installation opening in
solid ceilings at a reduced distance next to each other. All an-
nular gaps have to be filled with mortar.
 The distance between the fire dampers must be min. 55
mm. BSK-RPR-F NG ≥ 280 mm: distance at least 60 mm,
due to flange width.
 The distance from adjacent components (wall) is at least
40 mm.
Figure 28: Wet installation at a reduced distance, solid
ceilings (round or rectangular recess)
10 Solid ceiling, apparent density ≥ 500 kg/m³, D ≥ 125 mm
vertical suspended

Fire damper BSK-RPR
Technical documentation
Installation in solid ceilings
Construction subject to change
No return possible Version: 2020-09-01 | Page 18
Dry installation
 Dry installation on (directly on/directly under) solid
ceilings is only possible for BSK-RPR-S with mounting
frame AR.
 The installation opening of size øD+10 mm is produced us-
ing a core hole bore.
 For fastening to solid ceilings, only approved fastening ma-
terials (dowels, etc.) must be used. Fastening is effected on
all 4 existing fixing lugs (For nominal sizes 100 - 500 the
central bore or one bore of each fixing lug must be used).
 The distance between the fire dampers must be
min. 200 mm.
 The distance from adjacent components (wall) is at least
75 mm.
Installation positions
vertical
suspended
Figure 29: Installation positions on solid ceilings – (dry in-
stallation)
Figure 30: Detail showing fastening to solid ceilings
Fastening material accord-
ing to statics and on-site
fire protection certificate Fixing lug
Detail A (drawn rotated by 90°)
Fixing lug
A

Fire damper BSK-RPR
Technical documentation
Installation in solid ceilings
Construction subject to change
No return possible Version: 2020-09-01 | Page 19
Wet installation with concrete base
• Construction of a circumferential, straight reinforced con-
crete base (concrete grade: C20/25; concrete cover ≥ 35
mm; reinforcement: concrete steel BSt500S concrete steel
mats B500A). The base must be constructed circumferen-
tially with a wall thickness of at least 100 mm, measured
from the housing of the fire damper. The height of the base
must be maintained up to the prescribed installation di-
mension (210 mm). The maximum base height is ≤ 550
mm.
The damper leaf clearance of the installed fire damper
must be guaranteed. Make sure that there is nothing left
that may affect the function of the new fire damper.
Prior to installation of the fire damper, fastening materials
(e.g. screws, press-in nuts, etc.) must be provided and at-
tached on the non-operating side for mounting duct com-
ponents or, if subsequent mounting is no longer possible,
the ventilation duct must be connected prior to installa-
tion. Alternatively, extension pieces (on site or as accesso-
ries, e.g. SCHAKO type VT-RF for BSK-RPR) can be
mounted.
During the formation of the concrete base on solid ceilings,
in addition to the constructive anti-crack reinforcement, it
must be ensured that the concrete base is applied directly
to the reinforced concrete ceiling or connected to the raw
ceiling.
Any separating layers (floor coverings, seals, insulations,
floating screeds, etc.) must be removed or must not be
present in this area.
During the construction of the concrete base, make sure
that the housing of the fire damper is not pressed inwards
(reinforcement).
• The distance of the fire dampers to one another (no more
than 2) must be at least 55 mm. BSK-RPR-F NG ≥ 280 mm:
distance at least 60 mm, due to flange width.
• If an adjacent solid component (wall) is closer than 100
mm to the housing of fire damper, the existing gap to this
component must be filled as described above. This option
becomes available if the adjacent component has F90
characteristics.
Figure 31: Installation in solid ceilings with concrete base,
top view
Figure 32: Installation in solid ceilings with concrete base
10 Solid ceiling
20 Horizontal reinforcement e.g. bracket (Ø 8; e ≤ 150 mm)
21 Concrete base (concrete C20/25)
22 Splice bars (Ø 8; e ≤ 500 mm; at least 4 pieces/base)
Reinforcement of the reinforced concrete upstand
(Concrete cover ≥ 35 mm; Note: Mounting reinforcement not
drawn):
- Horizontal reinforcement (pos. 20):
closed bracket Ø 8, e ≤ 150 mm or steel bar with appropriate
overlap lengths or equivalent mesh reinforcement (Q335A);
arranged in centre of base (pos. 21).
- Connecting reinforcement to the reinforced concrete ceiling, if
an annular gap is present in the immediate ceiling opening area,
it must be sealed with concrete in the appropriate grade:
Ø 8 e ≤ 500 mm (splice bar in ceiling, pos. 22) centre of base
(=/=), but at least 4 pieces/base (arranged in the corner areas
of the base)
- Connecting reinforcement to the reinforced concrete ceiling,
if no annular gap is present in the immediate ceiling opening
area.
Ø 8 e ≤ 500 mm (splice bar in ceiling, pos. 22) centre of base
(=/=), but at least 4 pieces/base (arranged in the corner areas
of the base); to be glued into ceiling using, for example, Hilti
HIT HY 200.
Figure 33: Installation in solid ceilings with concrete base,
section

Fire damper BSK-RPR
Technical documentation
Installation in lightweight partition walls with metal posts
Construction subject to change
No return possible Version: 2020-09-01 | Page 20
INSTALLATION IN LIGHTWEIGHT PARTITION
WALLS WITH METAL POSTS
LIGHTWEIGHT PARTITION WALLS WITH
PANELLING ON BOTH SIDES AND WALL
THICKNESS W ≥ 100 MM
 Installation in lightweight partition walls with metal posts
and panelling on both sides (gypsum-bonded wall boards;
wall thickness ≥ 100 mm) according to classification to EN
13501-2 or comparable national standards.
 Installation and mounting aids on site must be removed.
Wet installation of a fire damper, complete mortar
lining
 The minimum distance from adjacent components must
be (due to the construction) at least 105 mm from the wall
and at least 95 mm from the solid ceiling. The actual mini-
mum distance may slightly differ from the distances men-
tioned above and must be executed and adapted as a func-
tion of the wall connection type.
Figure 34: Metal posts plus required exchange parts for wet
installation of a BSK-RPR, complete mortar lining
Mountinginformation:
In the overlap area of the exchangeable profiles, they must be
riveted, crimped or screwed once on both sides. These connec-
tions are only for fastening the individual metal profiles during
mounting.
Figure 35: Wet installation of a BSK-RPR in lightweight parti-
tion wall
Installation procedure
 Mount the metal posts and the wall in accordance with the
specifications of the wall manufacturer and the required
exchange parts as shown on Figure 34. Take into account
circumferential lining of the reveals with plasterboards
(pos. 23.1).
 Insert the BSK-RPR (pos. 1) into the wall recess (operating
side: observe the installation dimension of 210 mm). Aver-
age out the circumferential annular gap evenly between
the wall and the BSK-RPR. Mount the BSK-RPR with the
help of mounting suspensions, etc.
 Insert mortar (pos. 28) into the circumferential gap 40 mm
in width between the housing of the BSK-RPR and the wall
recess.
 After the mortar has set, the mounting aids (mounting sus-
pensions, etc.) must be removed.