SEA SATURN User manual

67411165 REV. 09 - 02/2023
SATURN - BOXER
OPERATORS FOR SLIDING GATES
SEA USA Inc.
10850 N.W. 21st - unit 160 - Doral - Miami
FLORIDA (FL) 33172
Phone: ++ 1 - 305.594.1151
www.sea-usa.com

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SAFETY INFORMATION
GENERAL SAFETY PRECAUTIONS
The following precautions are an integral and essential part of the product and must be supplied to the user;
Read them carefully as they contain important indications for the safe installation, use and maintenance.
1. These instruction must be kept and forwarded to all possible future users of the system.
2. This product must be used only for that which it has been expressly designed.
3. Any other use is to be considered improper and therefore dangerous.
4. The manufacturer cannot be held responsible for possible damage caused by improper or unreasonable use.
5. Avoid operating in the proximity of the hinges or moving mechanical parts.
6. Do not enter the path of the moving gate while in motion.
7. Do not obstruct the motion of the gate as this may cause a situation of danger.
8. Do not allow children to play or stay within the path of the moving gate.
9. Keep remote control or any other control devices out of the reach of children, in order to avoid possible involuntary
activation of the gate operator.
10. In case of break down or malfunctioning of the product, disconnect from the main power source. Do not attempt to
repair or intervene directly, contact only qualified personnel for repair.
11. Failure to comply with the above may create a situation of danger.
12. All cleaning, maintenance or repair work must be carried out by qualified personnel.
13. In order to guarantee that the system works efficiently and correctly it is important to have the manufacturer's
instructions on maintenance of the gate and operator carried out by qualified personnel.
14. In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.
All installation, maintenance and repair work must be documented and made available to the user.
IMPORTANT SAFETY INSTRUCTIONS
WARNING – TO REDUCE THE RISK OF INJURY OR DEATH:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4.Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates
the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and
retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving
6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate
hardware.
7. The entrance is for vehicles only. PEDESTRIANS MUST USE SEPARATE ENTRANCE.
8. Every gate operator installation MUST have secondary protection devices agains entrapments, such as edge sensors
and photo beams more in particulary in places where the risk of entrapments is more likely to occur
9. SAVE THESE INSTRUCTIONS
GENERAL SAFETY INFORMATION
An appliance shall be provided with an instruction manual.
The instruction manual shall give instructions for the installation, operation, and user maintenance of the appliance.
The installation instructions shall specify the need for a grounding-type receptacle for connection to the supply and
shall stress the importance of proper grounding.
The installation instructions shall inform the installer that permanent wiring is to be employed as required by local
codes, and instructions for conversion to permanent wiring shall be supplied.
INFORMATION SHALL BE SUPPLIED WITH A GATE OPERATOR FOR:
a. The required installation and adjustment of all devices and systems to effect the primary and secondary protection
against entrapment (where included with the operator).
b. The intended connections for all devices and systems to effect the primary and secondary protection against en-
trapment. The information shall be supplied in the instruction manual, wiring diagrams, separate instructions, or the
equivalent.
VEHICULAR GATE OPERATORS (OR SYSTEMS)
A vehicular gate operator shall be provided with the information in the instruction manual that defines the different
vehicular gate operator Class categories and give examples of each usage. The manual shall also indicate the use for
which the particular unit is intended as defined in Glossary, Section 3. The installation instructions for vehicular gate
operators shall include information on the Types of gate for which the gate operator is intended.

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A gate operator shall be provided with the specific instructions describing all user adjustments required for proper
operation of the gate. Detailed instructions shall be provided regarding user adjustment of any clutch or pressure relief
adjustments provided. The instructions shall also indicate the need for periodic checking and adjustment by a qualified
technician of the control mechanism for force, speed, and sensitivity.
Instructions for the installation, adjustment, and wiring of external controls and devices serving as required protection
against entrapment shall be provided with the operator when such controls are shipped with the operator.
Instructions regarding intended installation of the gate operator shall be supplied as part of the installation instructions
or as a separate document. The following instructions or the equivalent shall be supplied where applicable:
IMPORTANT INSTALLATION INSTRUCTIONS
1. Install the gate operator only when:
a. The operator is appropriate for the construction of the gate and the usage Class of the gate
b. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet
(1.22 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings
anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position
c. All exposed pinch points are eliminated or guarded
d. Guarding is supplied for exposed rollers
2. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a
separate access opening. The partial access opening shall be designed to promote pedestrian usage. Locate the gate
such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
3. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent
structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access
areas.
4. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do
not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.
5. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving and
AWAY FROM THE GATE PATH PERIMETER.
6. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and
where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or
easily accessible controls shall have a security feature to prevent unauthorized use.
7. The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not
cause the operator to start.
8. A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible
9. FOR GATE OPERATORS UTILIZING A NON-CONTACT SENSOR:
a. See instructions on the placement of non-contact sensors for each Type of application
b. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the
gate is still moving
c. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the
perimeter reachable by a moving gate or barrier
10. FOR A GATE OPERATOR UTILIZING A CONTACT SENSOR:
a. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the
leading edge, trailing edge, and postmounted both inside and outside of a vehicular horizontal slide gate.
b. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
c. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.
d. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor
and the gate operator is not subjected to mechanical damage.
e. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for
entrapment protection functions shall be located where the transmission of the signals are not obstructed or
impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function
under the intended end-use conditions.
f. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if
the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel,
one or more contact sensors shall be located on the bottom edge.
g. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
INSTRUCTION REGARDING INTENDED OPERATION OF THE GATE OPERATOR SHALL BE PROVIDED AS PART OF THE USER
INSTRUCTIONS OR AS A SEPARATE DOCUMENT. THE FOLLOWING INSTRUCTIONS OR THE EQUIVALENT SHALL BE PROVIDED

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NOTICE
As for misunderstandings that may arise refer to your area distributor or call our help desk. These instructions are part
of the device and must be kept in a well known place. The installer shall follow the provided instructions thoroughly.
SEA products must only be used to automate doors, gates and wings. Any initiative taken without SEA USA Inc. explicit
authorization will preserve the manufacturer from whatsoever responsibility. The installer shall provide warning notices
on not assessable further risks. SEA USA Inc. in its relentless aim to improve the products, is allowed to make
whatsoever adjustment without giving notice. This doesn’t oblige SEA to up-grade the past production. SEA USA Inc.
can not be deemed responsible for any damage or accident caused by product breaking, being damages or accidents
due to a failure to comply with the instructions herein. The guarantee will be void and the manufacturer responsibility
will be nullified if SEA USA Inc. original spare parts are not being used. The electrical installation shall be carried out by
a professional technician who will release documentation as requested by the laws in force. Packaging materials such
as plastic bags, foam polystyrene, nails etc must be kept out of children’s reach as dangers may arise.
TO RESPECT THE LAWS IN FORCE IT IS RECOMMENDED TO USE THE ENCODER WITH THE ELECTRONIC CONTROL UNIT
UL 325 ED. 6th ENTRAPMENT PROTECTION REQUIREMENTS
VEHICULAR GATE OPERATOR CLASSES
Residential Vehicular Gate Operator-Class I: A vehicular gate operator (or system) intended for use in garages or
parking areas associated with a residence of one-to-four single families
Commercial/General Access Vehicular Gate Operator-Class II: A vehicular gate operator (or system) intended for
use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel,
garages, retail store, or other buildings accessible by or servicing the general public
Industrial/Limited Access Vehicular Gate Operator–Class III: A vehicular gate operator (or system) intended for
use in an industrial location or building such as a factory or loading dock area or other locations not accessible by or
intended to service the general public
Restricted Access Vehicular Gate Operator–Class IV: A vehicular gate operator (or system) intended for use in an
industrial location or building such as a factory or loading dock area or other locations not accessible by or intended to
service the general public
THIS VEHICULAR GATE OPERATOR MUST BE INSTALLED WITH AT LEAST TWO INDEPENDENT ENTRAPMENT PROTECTION MEANS
AS SPECIFIED IN THE TABLE BELOW
HORIZONTAL SLIDE
VERTICAL LIFT - VERTICAL PIVOT
ENTRAPMENT
PROTECTION
TYPES
TYPE A
TYPE B1
TYPE B2
TYPE C
Inherent entrapment protection system
Non-contact sensors such as photoelectric sensors or equivalents
Contact sensors such as edge sensors or equivalent devices
Inherent force limiting, inherent adjustable clutch or inherent pressure relief device
TYPE D Actuating device requiring constant pressure to maintain opening or closing motion of the gate
SWING
VERTICAL BARRIER (ARM)
A , B1*, B2* or D A , B1*, B2*, C or D
GATE OPERATOR CATEGORY (Effective January, 12 2016)
NOTES:
1. The same type of device shall not be used for both entrapment protection means. Use of a single device to cover both
the opening and closing directions is in accordance with the requirement; however, a single device is not required to
cover both directions. Tice installer is required to install entrapment protection devices in each entrapment zone
2. FOR VERITICAL BARRIERS ONLY: Barrier gate operators (arm) that is not intended to move toward a rigid objact
closer than 16 inches (406 mm) are not required to be provided with a means of entrapment protection
* B1 and B2 means of entrapment protection MUST be MONITORED

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Starting on Jan. 12, 2016, new UL 325 changes take effect, bringing a series of new mandates for the gate
operator industry. Here’s a quick guide to the key modifications
1. ENTRAPMENT-PROTECTION DEVICES: Gate operators are required to have a minimum of two independent means of
entrapment protection where the risk of entrapment or obstruction exists. A manufacturer can use two inherent-type
systems, two external-type systems, or an inherent and an external system to meet the requirement. However, the
same type of device cannot be used for both means of protection.
2. MONITORING REQUIRED: An external non-contact sensor or contact sensor may be used as a means of entrapment
protection. However, the sensor must be monitored once every cycle for:
a. the correct connection to the operator
b. the correct operation of the sensor
If the device is not present, not functioning, or is shorted, then the gate operator can only be operated by constant
pressure on the control device. Portable wireless controls will not function in this case.
3. ENTRAPMENT RISK IDENTIFICATION: As in the past, it’s up to the installer to examine the installation and determine
where a risk of entrapment or obstruction exists. Manufacturers are required to provide instructions for the placement
of external devices, but they give only examples of suggested entrapment protection in their installation manuals. If the
installer identifies a risk of entrapment or obstruction, at least two independent means of entrapment protection are
required.
4.TERMINOLOGY CHANGE: The terms «primary» and «secondary» have been removed in the description of entrapment
protection devices. This was done to emphasize that all entrapment protection devices are equally important.
5. THE END OF TYPE E: Type E (audible alarm) devices can no longer be used for entrapment protection. This change
was made because the Type E device is really a warning device, not an entrapment-protection device. Also, all gate
operator classes are now required to have an audio alarm that sounds when two successive obstructions are
encountered via a contact-type system.
6. ACCESS CONTROL LOCATION FOR EMERGENCY USE: An exception has been added in the manufacturer’s instructional
requirements for the location of controls that operate the gate.
The instructional requirements state that these controls must be at least 6' away from any moving part of the gate. In the
new exception, «Emergency access controls only accessible by authorized personnel (e.g., fire, police, EMS) may be
placed at any location in the line-of-sight of the gate».
7. BARRIER-ARM OPERATOR EXCEPTION: An exception has changed for barrier-arm gate operators requiring entrapment
protection. The previous exception stated that a barrier-arm operator did not require entrapment protection if the arm
did not move toward a rigid object closer than 2". The distance has been reduced to 16" so it more closely aligns with the
industry-defined entrapment protection provisions in ASTM F2200.
8. GATE OPERATOR CLASS II AND CLASS III DEFINITIONS: The definitions for installation classes for gate operators were
modified. Class II now includes commercial locations accessible to the general public. Class III was refined to specify
industrial locations not accessible to the general public. These changes, while seemingly minor, may affect which gate
operator is suitable for a particular installation location.
CHANGES TO UL 325 ED. 6TH FOR GATE OPERATORS
PERIODIC MAINTENANCE
Clean and grease parts in movement (wheels, counter-connecting rod, release, etc.)
Check for corroded parts and replace if necessary
Check if the screws and all mounting hardwares are properly tighten
Check the conditions of wear and tear of the devices in movement
Check the correct drain of the rainwater
Check the integrity of the connection cables
Inspect the track for any signs of cracking or separation
Ensure that the gate moves freely
YEARLY
YEARLY
YEARLY
YEARLY
YEARLY
YEARLY
YEARLY
YEARLY
Check and confirm the proper operation of all safety devices (photocells, edge sensors etc)
Check and confirm the operation of all installed accessories
Check and confirm the operation of the manual release
Check the battery conditions and be sure that connections are free of corrosion
Verify the functionally of the battery backup, or power failure option
TURNING OFF THE POWER
BY MAIN SOURCE TURNED-OFF
TURNING ON THE POWER
YEARLY
YEARLY
YEARLY
YEARLY
YEARLY
ALL THE ABOVE DESCRIBED OPERATIONS MUST BE MADE EXCLUSIVELY BY AN AUTHORIZED INSTALLER

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GATE WARNINGS AND PRECAUTIONS
INSTALL THE WARNING SIGNS!
1/2”
1/4”
5”
!
WARNING
Moving Gate Can Cause
Serious Injury Or Death
- KEEP CLEAR ! Gate may move at any
time without prior Warning.
- Do not let children operate the gate or
play in the gate area.
- This entrance is for vehicle only.
Pedestrians must use separate entrance
NOT FOR PEDESTRIAN OPENING! KEEP CONTROLS AWAY!
MECHANICAL STOPS
WARNING
Moving Gate Can Cause
Serious Injury Or Death
- KEEP CLEAR ! Gate may move at any time
without prior Warning.
- Do not let children operate the gate or play in
the gate area.
- This entrance is for vehicle only.
Pedestrians must use separate entrance
WARNINGS
SEA operators have been designed for the automation of gates for vehicles use only
Be aware to avoid the crossing of the gate path because it is very dangerous for pedestrians
Make sure that no person could activate the automation or act on it from the outside
Install the warning signs on each side of the gate and in avisible zone to inform the
pedestrians about the danger they run when passing or resting in the environment of the gate
For more safety SEA advises to install mechanical stops and infrared photocells
Check that the gate is in good running order before the installation:
the gate must be rigid and straight and must run smoothly throughout its travel
the length of the gate must comply with the max. length recommended for each operator model
the weight of the gate must comply with max. weight recommended for each operator model
the lower gate slideway must be perfectly straight, horizontal and without any obstacles which could
obstruct the gate sliding (see images A - B - C)
the lower sliding wheels must be equipped with greasable or watertightened bearings
the upper gate slideway must be perfectly straight and placed so that the gate is in vertical position
respect the distances in the image F; the distance between the end of the gate (in full opening position)
and the eventual wall must be of 5 inches at least, to allow the complete sliding without impact (G)
the mechanical stops must always be installed in order to avoid any possible derailment of the gate
the upper gate slideway must be provided with rollers (see images D - E)
B
AC
D
H
G
F
E
I
JK

7
12.59
13.58
8.46
9
7
5
3
1
2
4
6
8
Fig. 1 Fig. 2
APPLICATION CHART
GENERAL FEATURES
COMPONENTS DIMENSIONS (inches)
E.g. Saturn
40%
25%
55%
60%
SATURN 500
Super Fast (24V)
SATURN FAST 1200
24V
SATURN 1500
24V (115V)
SATURN 1000
(115V)
SATURN 2000
(115V)
BOXER
1000
SATURN 500
Super Fast
(24V)
SATURN
1000
(115V)
SATURN 2000
(115V)
SATURN FAST 1200
24V
SATURN 1500
24V (115V)
BOXER
1000
100%
1763,70 Lb
SATURN 800
BR (36V)
SATURN 800
BR (36V)
Gate Max Weight
Operators
Max. usage rate
3306,93 Lb
2645,54 Lb
2204,62 Lb
1102,31 Lb
4409,24 Lb
BOXER 2000 BOXER 2000
SATURN and the BOXER are gearmotors designed for the automation of sliding gates.
The operators are available in version with grease lubrication or in oil bath version.
The irreversibility of the gearmotor allows a perfect and safe closing of the gate avoiding the installation of
the electric lock. Furthermore, the release system - placed on the front part of the external box - allows the
manual opening and closing in the event of a power failure. The operators are also equipped with an
electronic clutch device (some versions with adjustable mechanical clutch) which guarantees the
control of the gate thrust. Moreover, the electronic inversion system through ENCODER (optional),
makes S and B safe and reliable operators and allows to comply with the regulations in force in
those Countries where the products are installed
1 Adjustable foundation
plate
2 Anchor bolts
3 Pinion protection
4 Adjusting screws cover
5 Pinion
6 Release lever
7 Adjusting screw for
mechanical clutch
(Optional)
8 Electronic control unit
9 Magnetic encoder
(Optional)

8
115V~ ± 5% - 50/60 Hz
SATURN 1000 SATURN 2000
400W 700W
3,2 A 5,0 A
50 µF 70 µF
25% 40%
-4°F +131°F
302°F
28,66 Lb 31,96 Lb
E E./M.
IP55
31,16 (36,08) ft/min
40,5 lbft 51,6 lbft
2204,62 Lb 4409,24 Lb
32,80 feet
N Y
I  M
T I  
SATURN  BOXER 
 .  
     
SATURN 1000/2000 INVERTER
PINION Z13
PINION Z16
PINION Z20
Max. 0,21 m/s
Max. 0,266 m/s
Max. 0,33 m/s
TECHNICAL DATA
BOXER 1000 BOXER 2000
230V~ ± 5% - 50/60 Hz
350W 700W
1,7 A 1,8 A
20 µF 25µF
70%
-4°F +131°F
302°F
30,86 Lb 33,06 Lb
E/M
IP55
0,15 (0,18) m/s
40,5 lbft 51,6 lbft
2204,62 Lb 4409,24 Lb
32,80 feet
O
I  M
BOXER 1000/2000 INVERTER
NOTE FOR INVERTER VERSIONS
PINION Z13
PINION Z16
PINION Z20
Max. 0,21 m/s
Max. 0,266 m/s
Max. 0,33 m/s
T USAGE RATE          20°C  
115V~ ± 5% - 50/60 Hz
SATURN 500
SUPER FAST 24V
SATURN 1200 FAST
24V
SATURN 1500
24V
24V
100W
60%
31,52 Lb
E
Ip55
44,3 lbft
2645,54 Lb
32,80 feet
I  M
-4°F +131°F
(Z20) 78,6 ft/min
48 lbft
33,2 lbft
3306,93 Lb
1102,31 Lb
(Z16) 62,94 ft/min
(Z13) 49,2 ft/min
SATURN 800 BR
36V BRUSHLESS
36V
330 W
100%
30,86 Lb
33,2 lbft
1763,70 Lb
(Z16) 55,12 ft/min
TECHNICAL DATA
T USAGE RATE          20°C  
Power Supply
Motor power
Absorbed current
Starting capacitor
Usage rate
Operating temperature
Thermal protection
Operator weight
Anti-crushing clutch
Protection class
Z16 (Z20) pinion speed
Maximum torque
Gate max. weight
Gate max. length
Mechanical clutch
Limit switch
Power Supply
Motor power
Absorbed power
Usage rate
Operating temperature
Operator weight
Anti-crushing clutch
Protection class
Pinion speed
Maximum torque
Gate max. weight
Gate max. length
Limit switch

9
3 - CABLES PASSAGE ARRANGEMENT
Q
Fig. 3 Fig. 4
Fig. 5
1 - GATE ARRANGEMENTS
2 - INSTALLATION OF THE FOUNDATION PLATE
Before the installation, check that all gate parts (fixed and mobile) have a resistant and non-deformable
structure; also make the following checks:
a) The gate must be rigid and compact;
b) The lower gate slideway must be perfectly straight, horizontal and without any obstacles which could
obstruct the gate sliding;
c) The lower sliding wheels must be equipped with greasable or watertightened bearings;
d) The upper slideway must be perfectly straight and placed so that the gate could be in vertical position;
e) The mechanical stops of the gate must always be installed in order to avoid any possible derailment
Z16
Z20
MINIMUM Q DIMENSION
Plinth
HOLE 1
HOLE 2
To install the foundation plate it is necessary to:
2.1. Prepare a concrete basement according to the dimensions shown in Fig. 3; The foundation plate and
the anchor bolts must be concreted inside the basement
NOTE: IF ALLOWED BY THE GATE STRUCTURE, IT IS RECOMMENDED TO LIFT THE FOUNDATION PLATE OF ABOUT
1,96 inches FROM THE GROUND, IN ORDER TO AVOID EVENTUAL WATER STAGNATION.
2.2. Before cementing the plate insert a flexible plastic pipe of at least in diameter into the 1,18 inches
special hole of the plate
2.3. Before concreting the plate, make sure that it is perfectly levelled and that the distance of 2.28 - 2.63
inches as shown in Fig. 4 is respected
Saturn and Boxer are provided with two
different holes for electric cables
passage.
It’s very important to make the low -
tension 230V~ cables pass through one
hole and the very low safety tension 24V
cables through the other one (Fig. 5)
DIMENSIONS
IN inches
5.90
9.84
2.55
16.53
Max 0.19 in
4.25 inches
4.56 inches
2.28 - 2.63
1.69 - 2.28

10
4 - INSTALLATION OF THE OPERATOR
Fig. 6 Fig. 7
5 - GEAR RACK MOUNTING
ABC
Fig. 8 Fig. 9 Fig. 10
4.1. Insert the 4 grub screws into the special holes, in order to adjust the gearmotor height on the plate (Fig. 6)
At the end of installation check if the 4 grub screws are well gripped on the foundation plate
4.2. Fix the gear motor to the foundation plate using the 2 included nuts, adjusting the side position (Fig. 7) so
to respect the shown quota in Fig. 4
5.1. Release the operator and open the leaf completely;
5.2. Fix on each gear rack element the support pawls with the appropriate lock screws, making sure to put
them in the upper part of the hole (Fig. 8) ;
5.3. Lean the gear rack element on the toothed pinion of the operator in parallel to the ground slideway of the
gate, as shown in Fig. 9 and electrically weld the central pawl B to the gate structure (Fig. 10).
Manually move the gate until pawl C is placed in front of the pinion and fix it through electric welding. Repeat
the same procedure for pawl A after having placed it in front of the pinion;
5.4. Make sure that all the gear rack elements are perfectly aligned and correctly placed (the teeth must be in
phase). It is suggested to oppose an element to two aligned elements as shown in Fig. 11;
5.5. Repeat the above described operation for all the remaining gear rack elements which have to be
installed;
5.6. To avoid that the gate weights down the pinion (Fig.12) lift up the whole rack about 0.059 inches
Caution!: Keep a gap of about 0.019 between pinion tooth and gear rack tooth;
5.7. Make sure that the gear rack works at the midpoint of the pinion along all the rack elements, if
necessary, adjust the length of the spacers
ATTENTION! R        
    ,   

11
Fig. 11 Fig. 12
6 - LIMIT SWITCH ADJUSTMENT
X
Fig. 13 Fig. 14
Fig. 15
Fig. 16
Fig. 17 Fig. 18
6.1.  
- Fully open the gate
-  : place the plate (Fig. 13) on the rack according to the desired gate stop position; fix the
plate on the rack using the screws.
-   : place the plate (Fig. 14) on the rack according to the desired gate stop position;
fix the plate on the rack using the screws. Bring the inductive limit switch opening plate (indicated by an arrow
on the limit switch) in correspondence with point «X» of the plate on the rack (1,96 inches from the folded
side of the plate - Fig. 15).
6.2.  
- Fully close the gate
-  : place the plate (Fig. 13) on the rack according to the desired gate stop position; fix the
plate on the rack using the screws.
-   : place the plate (Fig. 14) on the rack according to the desired gate stop position;
fix the plate on the rack using the screws. Bring the inductive limit switch closing plate (indicated by an arrow
on the limit switch) in correspondence with point «X» of the plate on the rack (1,96 inches from the folded
side of the plate - Fig. 15).
     
  
   
  

 
  
NOTE
    
   
 ,   
   
  
0.059
inches
1.96 inches

12
7 - MAGNETIC LIMIT SWITCH ADJUSTMENT
8 - GROUNDING
N
9 - CLUTCH ADJUSTMENT (OPTIONAL)
A
Fig. 19 Fig. 20
Fig. 21 Fig. 22
Fig. 23 Fig. 24
Fig. 25
+ POWER
- SENSITIVITY
- POWER
+ SENSITIVITY
SLIDING GATE
MAGNET
LIMIT SWITCH PLATE
RACK
PINION
S R
P R
E.. B E.. S 24V
E.. B
MAX 0.039 inches
F
9.1. Switch off the electric power supply
9.2. To adjust the clutch, act on the grub screw «A»
(Fig. 25) as follows:
- CLOCKWISE DIRECTION = less clutch sensitivity -
more thrust force
- COUNTER-CLOCKWISE DIRECTION = more clutch
sensitivity - less thrust force

13
10 - SCREW-COVER MOUNTING
11 - ELECTRIC WIRINGS
1
2
3
4
10
5
67
8
9
12 - RELEASE SYSTEM FOR SATURN AND BOXER
Fig. 26
Fig. 27
Fig. 28 Fig. 29
At the end of the mechanical installation and after carrying on all the required
adjustments, mount the two screw covers on the operator, as shown in Fig. 26
1) Saturn - Boxer
2) Left photocell
3) Right photocell
4) Mechanical safety edge
5) Key button
6) Flashing lamp
7) Receiver
8) Warning notice
9) Junction box
10) Differential switch 16A - 30mA
12.1. To release the operator:
- Open the lock cover, insert the key and rotate 90° clockwise (Fig. 28)
- Pull the release lever until it stops, 90° approximately (Fig. 29)
Note: when pull the release lever, the control unit receives a safety stop impulse thanks to a micro-switch
inside the operator (anyway it is highly recommended to switch OFF the power supply before)
12.2. To lock the operator:
- Push the release lever to complete closing.
- Rotate the key counter-clockwise and extract it.
- Close the protective lock cover.
Once the lock has been restored the electronic control unit reactivates if the power supply was ON
OPEN
CLOSE
PART FOR BOTH INSTALLER AND END-USER
CAUTION! SWITCH-OFF THE POWER SUPPLY BEFORE TO LOCK OR UNLOCK THE OPERATOR!
IN CASE OF MALFUNCTION, ALWAYS CONTACT AN AUTHORIZED INSTALLER!

14
RISK EXAMINATION: The points pointed by the arrows are potentially
dangerous. The installer must take a thorough risk examination to prevent
crushing, conveying, cutting, grappling, trapping so as to guarantee a safe
installation for people, things and animals; (Re. Laws in force in the country where
the installation has been made.
NOTICE: SEA USA Inc. can not be deemed responsible for any damage or
accident caused by product breaking, being damages or accidents due to a failure
to comply with the instructions herein. The guarantee will be avoid and the
manufacturer responsibility will be nullified if SEA USA Inc. original spare parts are
not being used. The electrical installation shall be carried out by a professional technician who will release
documentation as requested by the laws in force. Packaging materials such as plastic bags, foam polystyrene, nails
etc must be kept out of children’s reach as dangers may arise
WARNINGS: All electrical installation should comply the current regulations. A 16A - 0,030A differential switch must be
used. The entire system must be properly earth bonded. Separate the main supply cables (operators, power supply)
from 24V command cables (photocells, push-buttons, etc) through pipes or sheats to prevent interferences and noise.
Always use cable-glands or pipes close to the control unit box to protect the interconnection cables against
pulling efforts
INTENDED USE: The operator has been designed to be used for the automation of sliding gates only
SPARE PARTS: Send request for spare parts to: SEA USA Inc. - Doral - MIAMI - (FL) 33172 - www.sea-usa.com
SAFETY AND ENVIRONMENTAL COMPATIBILITY: Don’t waste product packing materials and/or circuits
STORAGE: T = -4°F/+149°F ; Humidity = min. 5% / max. 90% (without condensation); Materials must be properly
packaged, handled with care and with appropriate vehicles
MAINTENANCE AND DECOMMISSION: The decommission and maintenance of products must be carried out by
specialised and authorised personnel only
WARRANTY LIMITS: For the guarantee see the sales conditions
THE MANUFACTURER CAN NOT BE DEEMED RESPONSIBLE FOR ANY DAMAGE OR INJURY CAUSED BY
IMPROPER USE OF THIS PRODUCT
SEA reserves the right to make all the necessary changes and modifications of the products or manuals without giving
prior notice
PART FOR BOTH INSTALLER AND END-USER
GATE WARNINGS AND PRECAUTIONS
PERIODIC MAINTENANCE
Annual
4 years
Annual
Annual
Annual
Annual
Annual
Annual
Annual
Check the oil level (for operators in oil-bath) by the use of the oil level rod
Change oil (for operators in oil-bath)
Check the correct operation of the release system
Check the correct operation of the clutch (for operators with clutch)
Check the distance between pinion and gear rack (0,059 inches)
Check the condition of the pinion and the gear rack (if overused or damaged)
Check the fixing screws
Check the connection cables integrity
Check the correct operation of the limit switches in opening and closing;
also check the condition of the stop plates
ALL OPERATIONS MUST BE CARRIED OUT EXCLUSIVELY BY AN AUTHORIZED INSTALLER

SALE CONDITIONS and WARRANTY
GENERAL WARNINGS: Installation must be realized using parts and accessories approved by SEA. SEA
is not responsible for incorrect installations and/or non-compliance with safety standards according to the
law in-force. SEA is in no way liable for any damages and/or malfunctioning due to using parts and
accessories non-compliant with the UL325 safety standards.
ORDERS: Orders are processed upon approval by SEA. Buyers must confirm orders by sending a written
Purchase Orders to SEA. Purchase Orders are intended as confirmation of orders and binding for the
buyer, which accepts SEA sales condition.
QUOTATION: Quotation and special offers with a non-specified duration expires automatically after 30
days.
PRICES: Prices are based on the Price List in force. Discounts and quotation from Sales Dept. and other
selling branches must be approved by SEA. Prices are F.O.B SEA Warehouse in Miami and do not include
shipments costs. SEA reserves the right to modify the price list at any time and provide notice to its sales
network.
PAYMENT: Method of payments and terms are notified by SEA and displayed on the commercial invoice.
DELIVERY: The delivery time on the invoice is not binding and represents an estimated delivery.
Shipments costs will be charged to the buyer and SEA is not responsible for delays and/or damages
occurred to the products during shipment.
COMPLAINTS: Complaints and/or claims must be notified to SEA within 7 business days after receiving
the products. Claims and complaints must be supported by original documents. Customer must contact the
factory for instructions and authorization. Merchandise returned for credit must be current, uninstalled and
unused and returned in its original packaging. Freight must be pre-paid on all authorized returns.
REPAIRS: Repairs and parts are subject to the availability in stock. Shipment of products for repairs must
be pre-paid by the customer. Products shipped without authorization, sender’s details and description of
the problems will be refused. Customers must contact SEA for instructions.
WARRANTY: for the original buyer only: Hydraulic and oil-bath motors: 36 months warranty from the date
of invoice on manufacturing, assembling and workmanship defects. Electro-mechanic motors and
electronic control systems: 24 months warranty from the date of invoice on manufacturing, assembling and
workmanship defects. Lepus and Full Tank Standard model: 60 months warranty from the date of invoice
on manufacturing, assembling and workmanship defects. No warranty will be recognized for damages due
to incorrect installation and/or improper use for which the product was intended. SEA warranty obligations
shall be limited to repair or replace the defective product/parts at SEA option, upon examination of the
products by SEA technical Staff. All replaced parts must remain property of SEA. The warranty status of the
product remains an unquestionable assessment of SEA. Buyer must ship pre-paid defective products.
Products under warranty will be returned pre-paid by SEA. Recognized defects, whatever their nature, will
not produce any responsibility and/or damage claims to SEA USA Inc and SEA . Warranty shall not cover
any required labor activities. Warranty will in no case be recognized if alterations and any other changes
will be found on products. Warranty will not cover damages caused by carriers, expendable materials and
faults due to improper use with the products specifications. No indemnities are recognized during repairing
and/or replacing of the products under warranty. SEA USA Inc. and SEA decline any responsibility for
damages to person and objects deriving from non-compliance with safety standards, installation
instructions or use of the products sold. It is intended that warranty will be recognized only on products
bought through the SEA authorized network. Products must be installed by professionals. No warranty will
be recognized if products are installed directly by the final user. Warranty does not apply in case of
unexpected events such as fire, flood, electrical power surge, lightning, vandalism and others.
SEA USA Inc. is not responsible for errors in technical information printed in catalogs and
installation manuals.

SEA USA Inc.
10850 N.W. 21st - unit 160 - Doral - Miami
FLORIDA (FL) 33172
Phone: ++ 1 - 305.594.1151
www.sea-usa.com