SEA MINI TANK User manual

EnglishEnglish
MINI TANK
MARK TANK
INSTALLATION MANUAL
and Security Information
SEA S.r.l.
Zona Ind. S.Atto 64020 TERAMO Italy
Tel. [phone] - Fax[phone]
e-mail: [email protected]
WEB SITE : www.seateam.com
13
HYDRAULIC OPERATOR FOR SWING GATE
Automazione Porte
e Cancelli
REV 01 - 07/2006

MINI TANK MARK TANK
230 V (±5%) 50/60 Hz
180 W 220 W
1 A
270 mm
40 50
30 bar 40 bar
-40°C +60°C
130°C
250 daN 640da N
8uF 12,5uF
10 Kg 11 Kg
Ip55
3 mt 4 mt
90° - 110°
FEATURESAND SPECIFICATIONS
The MINI TANK and the MARK TANK are two high quality hydraulic operators for residential and condominium use with leaf length
up to respectively 3 and 4m.
Available in the following versions:
SC (with lock only in closing)
SB (without lock)
AC (with lock in opening and closing)
The lock is guarantied on leaves with lengths under 1,80m. For leaves which are longer than 1,80m use, for all versions, an electric
lock.
The Mini Tank and the Mark Tank are supplied with by-pass valves for the power regulation in both opening and closing. Electronic
adjustable slow down in opening and closing with control board GATE 2. For the European laws and directives actually in force it is
strongly recommended to use the Safety Gate (device for the reading of the gate position), for reverse in case of obstacle.
1133
44
22
88
5
Fig. 2
CICLES/HOUR
OPERATORS
GRAFICO DI UTILIZZO OPERATORE
MINI TANK, MARK TANK
MINI TANK
MARK TANK
3 mt
4 mt
40
50
MINI
TANK
MARK
TANK
1. Shaft cover
2. release
3. Front bracket
4. Rear bracket
5. Cylinder
6. Hydraulic piston
7. By-pass valves
8. Electric motor
9. Hydraulic pump
10. Exit electric cables
TECHNICAL FEATURES
Operating temperatures
Thermal protection
M
P
Power supply
Power
Absorbed current
Stroke
Cycles hour (at a temp. of 20°C)
Max working pressure
ax Thrust
Capacitor
Weight
rotection class
Max leaf lenght
Opening degree of the leaf
MINI TANK
MARK TANK
14
Dimensions (mm)
90
990
07
270
1050
Fig. 1
Automazione Porte
e Cancelli
Max. leaf length
REV 01 - 07/2006

Fig. 3
15
Clevis Attachment
Rear attachment
Pin rear
attachment
(short)
Oil fill in cover
Brass Pin (long)
Breather screw
Release key
Plastic frame,
anti-vibration (big)
Plastic frame,
anti-vibration (small)
Valve cover
Front bracket
r
Ma k ankve sion
T r
Shaft Cover
End cover
By-pass valves
adjustment key
(only for installer)
MINI TANK
MARK TANK
Automazione Porte
e Cancelli
REV 01 - 07/2006

TYPICAL INSTALLATION
INSIDE
Fig. 4 Fig. 5
TYPE OF INSTALLATION
It is possible to install the Libra Mini Tank with opening inside (Fig.14) or opening outside (Fig.15).
Install the operator always
inside the property
inside inside
Outside
Outside
OUTSIDE
Inward installation Outward installation
16
1. Libra operator
2. Mechanical stop
3. Gate 2 control board
4. Warning lamp
5. Photocell tx
6. Differential switch 16A-0,03A
7. Photocell rx
8. Key switch start-stop
9. Antenna
10. Column for photocells
11. Warning notice
12. Safety Gate
11
33
44
1010
1010
11
77
1212
1212
55
99
88
22
66
22
11
2x1,5
12 x
3x1SCH.
3 SC
x1 H.
3x1 5
,
2x1
R5G
8
3x1,5
3x1,5
2x1
x3 1
MINI TANK
MARK TANK
Automazione Porte
e Cancelli
REV 01 - 07/2006

Inside
outside
a
d
b
INWARD INSTALLATION
c
Total stroke 270 mm - max suggested stroke 250 mm
Total stroke 270 mm - max suggested stroke 250 mm
a
a
b
b
d
max
Max
Opening
Angle
Max
Opening
Angle
(mm)
(mm)
(mm)
(mm)
(mm)
250
250
215
240
250
250
250
250
215
243
249 225
241
250 235
255 240
249 240
248
247
100
100
105
105
120
120
125
140
140
145
145
150
155
160
170
180
150
160
165
175
180
180
90
90
80
80
70
65
95°
90°
95°
90°
90°
90°
115
150
110
145
105
130
125
95
110
95
105
100
85
90
75
65
50
50
55
55
70
70
75
90
90
95
95
100
105
110
120
130
110°
90°
110°
90°
105°
90°
90°
100°
90°
100°
90°
90°
95°
90°
90°
90°
250
250
250
250
250
250
250
246
249
Max stroke
(mm)
Max stroke
(mm)
Stroke
for 90°(mm)
Stroke
for 90°(mm)
inside
outside
OUTWARD INSTALLATION
a
d
b
c
Fig. 6
Fig. 7
17
MINI TANK
MARK TANK
Automazione Porte
e Cancelli
To obtain 110° with d > 55 mm make a recess in the gate.
REV 01 - 07/2006

ØOpen carefully the package, making sure
not to loose parts which are listed in fig. 3
ØAttach the rear oscillating bracket as shown
in fig. 9
Attention: Do not use a hammer for the
insertion of the short brass pin; its fitting into
the bracket and clevis attachment must be
done by the simple pressure of the hands.
Attention: Do not incline the hydraulic
operator further than the allowed angle of the
oscillating bracket (1), risks the possible
braking of it.
INSTALLATION OF THE OSCILLATING REAR BRACKET
18
Fig. 8
Fig. 9
Adjustable rear bracket (with screws)
(Accessory on demand)
INSTALLATION OF REAR BRACKET
According to the type of opening that you have chosen
(inside or outside) and to the chosen leaf rotation (see
pag. 5), the rear bracket must first be cut respecting the
quote “a” on pag. 5 and then welded as in fig. 10.
The support must be positioned so that the operator is
perfectly levelled (Fig. 10, Fig. 12)
Fig. 10
Fig. 11
(1)
98 m
m
85 m m
55 mm
m
65 m
MINI TANK
MARK TANK
Automazione Porte
e Cancelli
REV 01 - 07/2006

POSITIONING OF THE FRONT BRACKET
Once the operator is attached to the post and the leaf set in the closed position execute the following
operations:
1. Release the operator (as in fig. 23 pag.11)
2. Pull-out completely the chromate shaft and push it back in 1cm
3. Attach the shaft to the front bracket (Fig. 13)
4. Set the operator perfectly levelled and mark the position of the front bracket (Fig.13)
Attention: avoid the welding of the front bracket to the shaft of the hydraulic operator already attached;
the welding scraps (daps) could ruin the chromium plating of the shaft.
Fig. 13
Fig. 12
19
Front bracket weldedFront bracket screwed
Fig. 14 Fig. 15
70 mm 70 mm
6m
3,5 m
46 mm
WELDING OF THE FRONT BRACKET TO THE GATE
The front bracket must be positioned so that the operator is perfectly levelled
According to the nature of the gate the front bracket (wood, steal, Aluminium) can be:
MINI TANK
MARK TANK
Automazione Porte
e Cancelli
REV 01 - 07/2006

20
INSTALLATION OF POSITIVE STOPS
Ørelease the unit (as in fig. 23 of page 10)
ØMake the shaft come out for ¾ of its stroke
ØPut the positive stops into the front flange of the unit with the two tie rods (of the three present on the stops)
which are parallel to the gate (Fig.16)
ØFix the positive stops with the provided screws
ØOnly Mini Tank : Put the provided bush (A) into the shaft
Øat this point couple the shaft to the front bracket
ØTo adjust the positive stops in opening act on disk 1 and in closing act on disk 2.
Attention: The mounting of the mechanical positive stops does not cause the reduction of the shaft stroke.
BREATHER SCREW
Up
down
OK
Fig. 17
Fig. 18
Unscrew and
remove at the
end of installation
ATTENTION
It is obligatory to remove the breather
screw at the end of the installation.
Fig. 16
(A)
rods parallel to the gate
Disco 1
Disco 2
MINI TANK
MARK TANK
Automazione Porte
e Cancelli
REV 01 - 07/2006

21
TORQUE ADJUSTMENT (by pass valves)
Adjust the opening and closing forces of the gate so that the diagram of the force is respected (present in the
regulation EN 12453); Anyway the max. thrust force should never be superior of 15 KgF.
INSTALLATION OF THE CHROME PLATED SHAFT COVER
Fig. 22
Up
Down
Up
Grey
Yellow
+- +-
Fig. 19
Fig. 20
Fig. 21
Grey
s
u
s
e
r
r
e
p
i
n
g
n
o
i
t
p
a
e
r
n
e
i
n
p
g
O
Yellow
Acting on the by-pas
valves, it is possible to
adjust the operator
pressure in the opening
and closing process.
By-Pass Valves
u
s s
e
r r
e
p
i
g
n
n
i
c
t
l
o
a
r
s
e
i
n
p
g
O
MINI TANK
MARK TANK
Automazione Porte
e Cancelli
REV 01 - 07/2006

22
WARNING: SEA recommends to the end user to release the operator only after having switched off the electric power.
Always contact a professional installer in case of not correct working of the operator.
L
O
C
K
UNLOCK LOCK
Up
Down
Fig. 23
MANUAL RELEASE SYSTEM
WARNING: Always switch off the main power (110V or 230V) before servicing the operator.
All the above described operations MUST be made exclusively by an authorized installer.
1) Check the solidity and the stability of the gate, especially the points of support and/or rotation of
the gate (pivots).
2) Check the oil level of the hydraulic/in oil bath operators (cap on rear cover of the Mini Tank)
3) Change the hydraulic oil with the one recommended from the head company
4) Check the release function
5) Check the by-pass valves function
6) Check and lubricate the fixing pins
7) Check the integrity of the connection cables
8) Check the function and the positive stops condition in opening and closing (where there is
present a mechanical positive stop accessory)
9) Check the good status of all parts which are forced (rear bracket, oscillating bracket and front
bracket).
10) Check the operating of all accessories, especially the function of all safety devices and of the
Safety Gate.
11) After having executed the periodical maintenance operations it is necessary to repeat the
test and the putting in service of the automation
PERIODICAL MAINTENANCE
Annual
Annual
4 years
Annual
Annual
Annual
Annual
Annual
Annual
Annual
Annual
MINI TANK
MARK TANK
Automazione Porte
e Cancelli
REV 01 - 07/2006

23
Fig.25
RISK EXAMINATION
The points pointed by arrows are potentially dangerous. The installer must take a thorough risk examination
to prevent crushing, conveying, cutting, grappling, trapping so as to guarantee a safe installation for people, things
and animals.
(
)
As for misunderstandings that may arise refer to your
area distributor or call our help desk. These instructions
are part of the device and must be kept in a well known
place.The installer shall follow the provided intructions
thoroughly. products must only be used to automise
doors, gates and lwings. Any initiative taken without
explicit authorization will preserve the manufacturer
from whatsoever responsibility. The installer shall
provide warning notices on not assessable further risks.
in its relentless aim to improve the products, is
allowed to make whatsoever adjustment without giving
notice. This doesn’t oblige to up-grade the past
production. can not be deemed responsible for any damage or accident caused by product breaking, being
damages or accidents due to a failure to comply with the instructions herein. The guarantee will be void and the
manufacturer responsibility will be nullified if original spare parts are not being used.
Packaging materials such as plastic bags, foam polystyrene, nails etc must be kept out of children’s reach as dangers
may arise.
in fig. 38
Re. Laws in force in the country where installation has
been made.
SEA
SEA
SEA
SEA
SEA
SEA The electrical installation
shall be carried out by a professional technician who will release documentation as requested by the laws in force.
INITIAL TESTAND STARTING OF THEAUTOMATION
After having completed the necessary operations for a correct installation of the Mini Tank or Mark Tank
product, as described in this manual, and after having valuated all resting risks which could arise in any
installation, it is necessary to test the automation to guaranty the maximum security and, in particular
way, to guaranty that the laws and norms of this sector are fully respected. Especially the test must be
executed following the norm EN 12445 which establishes the methods of tests for checking the gate
automations respecting the limits established by the rule EN 12453.
SAFETY GATE
For a correct and safe installation it is
strongly recommended to install a
Safety Gate, which allows the
fulfilment of the force diagram
included in the norm EN 12453 and
consequently the test and start of the
whole installation.
MINI TANK
MARK TANK
Automazione Porte
e Cancelli
REV 01 - 07/2006

Opening
Electronic Systems
24
MINI TANK E MARK TANK ACCESSORIES
SAFETY GATE
ELECTRIC LOCK
PHOTOCELLS RADIO RECEIVER TRANSMITTER
EXTERNAL
LOOP DETECTOR
KEY SWITCH
POSITIVE STOPS
FLASHING LAMP
GATE 2
CONTROL UNIT
SUPPORTS
FOR PHOTOCELLS
KIT EXTERNAL LOCK
MINI TANK
MARK tANK
MINI TANK
MARK TANK
DECLARATION OF CONFORMITY
SEAdeclares under its responsibility that the products
MINI TANK, MARK TANK
meet the essential requisites provided for by the following European Directive and following changes:
89/392/CEE (Machine Directive)
89/336/CEE (Electromagnetic Compatibility Directive)
73/23/CEE (Low Tension Directive)
SAFETY PRECAUTIONS:
All electrical work should conform to current regulations. A 16 A 0,030 A differential switch must be incorporated into the source of
the operators main electrical supply and the entire system properly earth bonded. Always run mains carrying cables in separate
ducts to low voltage control cables to prevent mains interference.
INTENDED USE:
The Mini Tank and Mark Tank operators are been designed to be solely used for the automation of swing gates.
SPARE PARTS:
To obtain spare parts contact:
SEAs.r.l. -Zona Ind.le, 64020 S.ATTO Teramo Italia
SAFETYAND ENVIRONMENTAL COMPATIBILITY:
Don’t waste product packing materials and/or circuits.
When being transported this product must be properly packaged and handled with care.
LIMIT OF GUARANTEE
The Mini Tank and Mark Tank operators are guaranteed for a period of 36 months. The guarantee period starts from the date
stamp printed on the unit. The Mini Tank and Mark Tank guarantee will be void if the unit has been incorrectly installed, not used for
the purpose intended, tampered with or modified in any way.
The validity of this guarantee only extends to the original purchaser of the unit.
MAINTENANCEAND OUT OF SERVICE:
The decommission and maintenance of this unit must only be carried out by specialised and authorised personnel.
NOTE: THE MANUFACTURER CAN NOT BE DEEMED RESPONSIBLE FOR ANY DAMAGE OR INJURY CAUSED BY
IMPROPER USE OF THIS PRODUCT.
SEA reserves the right to do changes or variations that may be necessary to its products with no obligation to notice.
REV 01 - 07/2006