Sega BG-X005SGA User manual

BG-X005SGA
MANUAL

Forward
First, we would like to thank you for purchasing the Sonic
4-Player Air Hockey Table. The product can bea2or4player
game for the whole family to enjoy.
For your own safety, please carefully read through the instruction
that indicates precautions to be taken prior to the assembly of the
product. We hope that you can quickly be accustomed to it and
comfortably play the product.
Note before assembling
1.Ensure there is sufficient space assembling the Air Hockey Table.
2.Need at least 4 people to do the assembly, please ensure safety
when moving the components.
3.Please ensure all parts are accessible before assembling.
Tools required for assembling
Screw Driver
*:Note Self preparation on the tools indicated above
Be careful not to damage the product when using the tools to assemble.
1.
Scissors (Pliers)
Electronic Screw Driver
Air Hockey Access Key (game key)

List of Parts
Main Body
Power Switch
Overhead Bar
Blower Access Door
4Sets
Overhead Bar
X1
SEGA
Center Guard
X1 X1
Scoreboard
Plastic Bar Bracket Cover (black)
X2
Puck and Mallet Box
X2
Center Guard Bracket
X2
Overhead Bar Bracket (2 sides)
Scoreboard Brackets (1 set)
Side Guards
X4
2.
Key and Screws Storage Box
Legs & Leg Levelers

List of Parts
Plastic Sonic Sign
Mallets x8
Pucks x20
X2
Spray Wax for Tabletop
Power Cable
Big Flathead Screw (4mm x 12mm)
Big Flathead Screw (4mm x 8mm)
Roundhead Screw (8mm x 25mm)
Big Flathead Screw (5mm x 15mm)
Big Flathead Screw (5mm x 35mm)
Flat Washer (8mm x 16mm)
< 24>X
Scoreboard x 12
Aluminum Side Guard Brackets
x12
Plastic Bar Bracket Cover(black)
x8
Side Guards x 8
Sonic Sign Fastener x 3
Overhead Bar Bracket x 12
Center Guard x 4
3.
List of Screws
<>X8
Legs x 16
<>X16
Legs x 16
<>X16
<>X19 <>X8

Assembly Instruction
Step 1 Remove the 4 legs from the box screw the leg levelers onto it. Attach
onto the bottom of the table Align the holes of legs to the holes on
the bottom of the table, and then secure it with big flathead
and flat
:;
.
screw (5mm x 35mm)
washer (8mm x 16mm)
leg levelers x 4
roundhead screw (8mm x 25mm)
flat washer (8mm x 16mm)
Step 2 Once the legs are tightly
screwed on to the table base,
flip and position the table by
90 degree angle this action
would require at least 3~4
people, then flip it again in
same manner to conclude
with the upright position as
shown on the diagram:
:
;
FINISHED PICTURE
4.

Assembling Instruction
Step 3 Attach the center guard on one side with big flathead screw (5mm x 15mm).
As to the other side, insert the center guard into the iron plate first before
screw it tightly
:
.
Screw the iron plate on one side with
big flathead screw (5mm x 15mm)
,
.
Insert the center guard into the other
side first and then screw to the iron
plate
FINISHED PICTURE
()Finished as shown
5.

Assembling Instruction
Step 4 Attach the overhead bar bracket with big flathead screw (5mm x 15mm).
Note: DO NOT screw it too tightly, only screw-in by 1/3 as overhead bars need to be
placed in first, so do not tightly screw on both sides.
:
Use 4 of the big flathead screw mm x mm
to screw in the overhead bar bracket but not tightly
( ) (5 15 )
-,.
FINISHED PICTURE
()Finished as shown
6.

Assemble Instruction
Step 5 Connect the Scoreboard and the overhead bar. Place the sonic sign
fastener on the centre of the overhead bar then tightly screw it with 3
big flathead screw mm x mm Then use 4 big flathead
screw mm x mm to connect the Scoreboard with the sonic sign
fastener.
:
()
(5 15 ). ( )
(4 12 )
.3 x big flathead screw (5mm x 15mm)
4 x big flathead screw (4mm x 12mm)
Step 6 Screw the sonic sign fastener on the scoreboard Use 8 big flathead
screw mm x mm to screw the sonic sign fastener tightly onto
the scoreboard
:.()
(4 12 )
.
FINISHED PICTURE
8 x big flathead screw (4mm x 12mm)
7.

Assemble Instruction
Step 7 Connect the Scoreboard with the overhead bar then insert the set into the overhead bar
bracket Note the connector plugs need to be inserted into the overhead bar bracket
first. Please do not bend or press the connector wires.
:
.:
Insert the Scoreboard set (including the overhead bar)
into the overhead bar bracket NOTE the part with
the connector plugs should face inside.
,:
Insert trough
Connector plug end
Connector plug end need to pass through the
overhead bar bracket first set
8.
Step 8 Plug-in all the plugs on the connector plug end in accordance to its colors.
NOTE: plug-in tightly.
:
All plugs are separated by colors

Assemble Instruction
Step 10 Tightly screw on the plastic bar bracket cover on both sides with 4 big flathead
screw mm x mm The center guard needs to be attached into the upper
holes of the plastic bar bracket cover
:()
(5 35 ). (2)
.
Center guard needs to be attached into
the upper holes2
Use 4 big flathead screw (5mm x 35mm)
Step 9 Use the open cut side of the overhead bar plastic cover, and then insert it into the
overhead bar protection cover. Lastly attach the whole cover onto the side panel
Before attaching it on ensure the overhead bar is placed into the open cut of the
overhead bar plastic cover Then cover it with the overhead bar protection cover.
:-
.
,-
.
FINISHED PICTURE
Open-cut
Place the plastic bar bracket cover onto the
overhead bar plastic cover
Plastic cover with the plastic bar bracket cover
then place the set onto the overhead bar
9.

Assemble Instruction
Step 10 Tightly screw on the plastic bar bracket cover on both sides with 4 big flathead
screw mm x mm The center guard needs to be attached into the upper
holes of the plastic bar bracket cover
:()
(5 35 ). (2)
.
Center guard needs to be attached into
the upper holes2
Use 4 big flathead screw (5mm x 35mm)
Step 9 Use the open cut side of the overhead bar plastic cover, and then insert it into the
overhead bar protection cover. Lastly attach the whole cover onto the side panel
Before attaching it on ensure the overhead bar is placed into the open cut of the
overhead bar plastic cover Then cover it with the overhead bar protection cover.
:-
.
,-
.
FINISHED PICTURE
Open-cut
Place the plastic bar bracket cover onto the
overhead bar plastic cover
Plastic cover with the plastic bar bracket cover
then place the set onto the overhead bar
9.

NC310 : Blower output
NC312 : Alternating Current
(AC) Output
R3 : Sound Effect and
Volume adjustment
VF1 : Total Volume
Adjustment
SPEAK : Sound Output
LEDA: Running LED lights around
table
NC2 : Display panel connection
outlet
NC313 : Direct Current (DC)
Input outlet
NC35 : A1 Output Control point
NC36 : B1 Output Control point
NC311 : Electro-magnet switch
for goal gates (solenoid)
Nc3 : Rail Strike Detector
NC4 : Strike Detector
NC40 : Strike Detector
NC41 : Strike Detector
NC42 : Strike Detector
NC43 : Strike Detector
Rail
Rail
Rail
Rail
BG-X005-SGA
Description of Motherboard Controls
SD card installment
Game Test Transform
NO-NC button
Volume adjustment knob
DIP Sw1
DIP Sw2
10.

BG-X005-SGA
Description on locations of controls
Winning light control
board
Power for motherboard
Display panel light and
puck exit slot light control
card
Motherboard
Counters
Motherboard: Controls the game operation, light signals and sounds of the
machine.
Power for Motherboard: Supplies the power to motherboard and other control
cards.
Winning light control card: Controls the winning lights on the score board.
Display panel light and puck exit slot light control card: Controls the display
panel lights and puck slot lights.
Counters: Counts the number of games, coins inserted and lottery tickets
given.
11.

BG-X005-SGA
Description of light signals and DIP SW
ABCDE
Light A Goal Sensor signal
Light B Start button Light signal
Light C Insert Coin mechanism Light signal
Light D Ticket Light signal
Light E Rail Noise strike Light signal
DIP Sw11 12345678
COIN1 CREDIT1
12
13
14
21
31
41
FREE PLAY
NONE
W3/L1
W6/L2
TICKET W9/L3
OUT W18/L4
PUT W22/L5
W26/L6
W36/L7
A
SRTIKE B
SOUND C
NO SOUND
I
O
I
O
I
O
I
O
I
I
O
O
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O
O
I
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I
O
O
O
O
I
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O
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O
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O
O
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O
O
O
O
I
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I
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O
O
DIP Sw11 12345678
NO LIMIT
9
8
7
GOAL 6
TO 5
WIN 4
3
NO LIMIT
10
8
6
4
OUT 3
2
1
BOTH
TIME
TICKET WINNER ONLY
O
I
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I
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I
O
O=OFF I=ON
BG-X005-SGA DIP SW----------------ADJUSTMENT
DIP SW 1 DIP SW 2
DIP SW 1
DIP SW 2
12.
DEMO
SOUND
ON
OFF
I
O
Error Message Lights
Note : If these lights are on there is an error .

BG-X005-SGA
Explanation and Analysis of machine components
SW 13
SW 11
SW 12
DIP SW
SW 11: Adjust numbers of coins inserted and lottery tickets given and sound of strikes
SW12: Adjust numbers of balls, time, which lottery ticket exit slot to use when winning
loosing and demonstrating sound
SW13: Adjust money course signal NO or NC
/
Bounced Light Control Card Winning Light Control Card
Lights control card for 4 handrails
Puck exit slot light control card
Green light
control card
Red light
control card
Power
signal
point
13.
Output
cord
Power point
Red +5V
Black GND
Signal
point
light()

BG-X005-SGA
Explanation and Analysis of machine components
Power Supply
DC +5 , 20A DC +12 , 8.5A
Counter
Insert Coin Counter
2P Ticket
Counter
Puck Exit Slot Light Set
220V,3A,660W
Puck Exit Slot Light Puck Exit Slot
Platform connected to Main body Ticket Machine
Red Light
Power Point
Green Light Power Point
AC Florescent
Light Power Point
DC, G, +12V Power Point
Automatic
Spit-out
Lottery
Ticket
Button
Power Pin
Signal
Light
Ticket
Machine
Small
Control
Card
14.
1P Ticket
Counter
Transformer
Monitor Signal Point
110V US ONLY

BG-X005-SGA
To Eliminate Malfunction on goal gate
When puck cannot emerge check whether the puck course is blocked with foreign
object s Clean it if needed
,
(). .
IR Goal Sensor puck detector()
If the puck cannot be emerged when the game begins (stuck), please check whether the
magnetic puck solenoid is in force or whether the course is blocked with foreign object
(s) etc….
If goal sensor cannot detect please block the goal sensor first to see whether the sensor
is working by checking on whether the goal sensor light signal is on or not on the
motherboard. If there is no light or the light stays on continuously, then it means the goal
sensor is broken. Please change it accordingly.
,
15.
Magnetic puck solenoid

16.
Troubleshooting
I. PC Board Lights
II. Ticket Dispenser
III. Coin Mechanism/Acceptor
IV. Puck Release
V. Push Start Sound
VI. NOTE
If lights on Pc Board are on for coin mechanism and/or ticket
dispenser , there is an error for the corresponding light(s).
Flashing light on ticket dispenser means out of tickets.
Restart table if light does not appear with new tickets inserted.
Make sure to replace the sample plastic coin with the desired number
of coins. Coin Acceptor must be on N.O.(normally open)setting.
If puck is grtting stuck inside of the release door , the following need
to be check for possible errors :
1) Check for debris , shavings , paper and other emains lodged
inside the return unit.
2) Puck has chips not allowing it to fall through the return unit
Replace or sand puck.
3) Wire connector to release solenoid has become unplugged/
damaged/stuck/broken.
4) Release solenoid needs to be replaced.
If you hear PUSH START the following need to be checked and
corrected. It is an error message. Restart the table after every time
changes/new settings are made. ON/OFF switch is underneath the
table , next to the power display.
1) Machine is out of tickets.
2) Both coin acceptors and ticket dispensers are properly plugged
in and connected.
3) Any damage to connection pins/other wirse.
4) Make sure both ticket dispensers are on the following settings
N.O (Normally Open) and not on continuous dispense.
5) Both coin acceptors are on the N.O (Normal Open) settings.
6) The correct numbers of coins have inserted to play the game.
There is no start button located on commercial air hockey machines.
.
“”,

17.
Care & Maintenance
Keep these tips in mind for best operating performance
●.Turn the adjustable leg bolts to create a leveled playing field
Place puck in the middle of the table: if it moves to a certain
side, raise accordingly.
Avoid direct sunlight if table is placed outdoors.
Avoid exposure to wetness when placed in basement or
wet area.
Do not shake or drop when transporting.
Replace puck when moving slowly during game play. Light
sanding of puck can also smooth puck.
Check air holes periodically to ensure smooth air hockey play.
Do not use sharp objects on playfield.
Keep table surface always clean and dust free.
When cleaning table surface use a soft dry cloth and polishing
spray. DO NOT APPLY WATER.
DO NOT APPLY AMMONIA BASED PRODUCTS such as
window/glass cleaner.
Polish spray/wax is provided inside the mallet kit.
Polish spray/wax table monthly to ensure best playfield.
Wax the table surface periodically to ensure smooth air hockey
play.
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