Sega STAR WARS RACER ARCADE Deluxe Version User manual

1ST PRINTING JULY 01
MANUAL NO. 420-6575-01
OWNER’S MANUAL
SEGA ENTERPRISES, INC. USA
Deluxe Version
www.seuservice.com

VISIT OUR WEBSITE!

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING
To maintain the safety
To ensure the safe usage of the pro uct, be sure to rea the following before using the pro uct. The following
instructions are inten e for the users, operators an the personnel in charge of the operation of the pro uct.
After carefully rea ing an sufficiently un erstan ing the warning isplays an cautions, han le the pro uct
appropriately. Be sure to keep this manual nearby the pro uct or elsewhere convenient for referring to it
when necessary.
Herein, explanations which require special attention are enclose with ual lines. Depen ing on the poten-
tially hazar ous egrees, the terms of WARNING, CAUTION, etc. are use . Be sure to un erstan the
contents of the isplays before rea ing the text.
In icates that mishan ling the
pro uct by isregar ing this
warning will cause a potentially
hazar ous situation which can
result in eath or serious injury.
In icates that mishan ling the pro uct
by isregar ing this caution will cause
a slight hazar ous situation which can
result in personal injury an or material
amage.
For the sage usage of the product, the following pictographs are used
In icates “HANDLE WITH CARE.” In or er to protect the human bo y an equipment, this
isplay is attache to places where the Owner’s Manual an or Service Manual shoul be referre
to.
Perform work in accordance with the instructions herein stated.
Instructions for work are explaine by paying attention to the aspect of acci ent prevention. Failing to
perform work as per the instructions can cause acci ents. In the case where only those who have techni-
cal expertise shoul perform the work to avoi hazar ous situation, the instructions herein state that the
serviceman shoul perform such work.
Be sure to turn off power before working on the machine.
To prevent electric shock, be sure to turn off power before starting the work in which the worker touches
the interior of the pro uct. If the work is to be performe in the power-on status, the Instruction Manual
herein always states to that effect.
Be sure to ground the Earth Terminal (this, however, is not require in the case where a power cor
with earth is use ).
This pro uct is equippe with the Earth Terminal. When installing the pro uct, Connect the Earth Termi-
nal to the “accurately groun e in oor earth terminal” by using an earth wire. Unless the pro uct is
groun e appropriately, the user can be subject to electric shock. After performing repair, etc. for the
Control equipment, ensure that the Earth Wire is firmly connecte to the Control equipment.
Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.
This pro uct oes not incorporate the Earth Leakage Breaker. Using a power supply which is not
equippe with the Earth Leakage Breaker can cause a fire when earth leakage occurs.
Be sure to use fuses which meet the specified rating. (only for the machines which use fuses).
Using fuses excee ing the specifie rating can cause a fire an electric shock.

Specification changes (removal of equipment, conversion and addition) not designated by SEGA
are not allowed.
The parts of the pro uct inclu e warning labels for safety, covers for personal protection, etc. It is very
hazar ous to operate the pro uct by removing parts an or mo ifying the circuits. Shoul oors, li s
an protective parts be amage or lost, refrain from operating the pro uct, an contact where the
pro uct was purchase from or the office herein state . SEGA shall not be hel responsible for any
acci ents, compensation for amage to a thir party, resulting from the specifications not esignate by
SEGA.
Ensure that the product meets the requirements of appropriate Electrical Specifications.
Before installing the pro uct, check for Electrical Specifications. SEGA pro ucts have a nameplate on
which Electrical Specifications are escribe . Ensure that the pro uct is compatible with the power
supply voltage an frequency requirements of the location. Using any Electrical Specifications ifferent
from the esignate Specifications can cause a fire an electric shock.
Install and operate the product in places where appropriate lighting is available, allowing warning
labels to be clearly read.
To ensure safety for the customers, labels an printe instructions escribing potentially hazar ous
situation are applie to places where acci ents can be cause . Ensure that where the pro uct is operate
has sufficient lighting allowing the warnings to be rea . If any label is peele off, apply it again imme-
iately. Please place an or er with where the pro uct was purchase from or the office herein state .
When handling the Monitor, be very careful. (Applies only to the product w/monitor.)
Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some
portions are still subject to high tension voltage sometimes. Monitor repair an replacement shoul be
performe only be those technical personnel who have knowle ge of electricity an technical expertise.
Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.)
Do not operate the pro uct leaving on-screen flickering or blurring as it is. Using the pro uct with the
monitor not properly a juste may cause izziness or a hea ache to an operator, a player, or the custom-
ers.
When transporting or reselling this product, be sure to attach this manual to the product.
In the case where commercially available monitors an printers are use in this pro uct, only the
contents relating to this pro uct are explaine herein. Some commercially available equipment has
functions an reactions not state in this manual. Rea this manual together with the specific Instruc-
tion Manual of such equipment.
Descriptions herein containe may be subject to improvement changes without notice.
The contents escribe herein are fully prepare with ue care. However, shoul any question arise or
errors be foun , please contact SEGA.
•
•
INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.
Normally, at the time of shipment, SEGA pro ucts are in a status allowing for usage imme iately after
transporting to the location. Nevertheless, an irregular situation may occur uring transportation. Before
turning on power, check the following points to ensure that the pro uct has been transporte in a satisfac-
tory status.
Are there any ente portions or efects (cuts, etc.) on the external surfaces of the cabinet?
Are Casters an A justers, amage ?
Do the power supply voltage an frequency requirements meet with those of the location?
Are all wiring connectors correctly an securely connecte ? Unless connecte in the correct irection,
connector connections can not be ma e accurately. Do not insert connectors forcibly.
Do power cor s have cuts an ents?
Do the fuses use meet specifie rating? Is the Circuit Protector in an energize status?
Are all accessories available?
Can all Doors an Li s be opene with the Accessory keys? Can Doors an Li s be firmly close ?

TABLE OF CONTENTS
BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:
TABLE OF CONTENTS
INTRODUCTION OF THE OWNER’S MANUAL
1. HANDLING PRECAUTIONS ..........................................................................................
2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ...................................
3. OPERATION .....................................................................................................................
4. NAME OF PARTS .............................................................................................................
5. ACCESSORIES .................................................................................................................
6. ASSEMBLING AND INSTALLATION ............................................................................
7. PRECAUTIONS TO BE HEEDED WHEN MO ING THE MACHINE ........................
8. CONTENTS OF GAME ....................................................................................................
9. EXPLANATION OF TEST AND DATA DISPLAY .........................................................
9 - 1 SWITCH UNIT AND COIN METER ............................................................
9 - 2 SYSTEM TEST MODE ..................................................................................
9 - 3 GAME TEST MODE ......................................................................................
10. CONTROL PANEL..........................................................................................................
10 - 1 REMO ING THE CONTROL PANEL CO ER..........................................
10 - 2 OLUME ADJUSTMENT / REPLACEMENT............................................
10 - 3 GREASING....................................................................................................
11. COIN SELECTOR ...........................................................................................................
12. PROJECTOR........ ...........................................................................................................
12 - 1 CLEANING THE SCREEN..........................................................................
12 - 2 ADJUSTMENT OF PROJECTOR.................................................................
13. REPLACING THE FLOURESCENT LAMP, AND LAMPS ..........................................
14. PERIODIC INSPECTION TABLE ..................................................................................
15. TROUBLESHOOTING ....................................................................................................
16. GAME BOARD ................................................................................................................
16 - 1 REMO ING THE GAME BOARD ..............................................................
16 - 2 COMPOSITION OF GAME BOARD ...........................................................
17. DESIGN RELATED PARTS ............................................................................................
18. COMMUNICATION PLAY................................................................................................
18 - 1 INSTALLATION PRECAUTIONS...............................................................
18 - 2 CONNECTING THE COMMUNICTION CABLE.......................................
18 - 3 SETTING FOR COMMUNICATION PLAY.................................................
18 - 4 CAUTIONS TO BE HEEDED DUKRING COMUNICATION PLAY..........
19. PARTS LIST .....................................................................................................................
20. WIRE COLOR CODE TABE ...........................................................................................
21. WIRING DIAGRAM ........................................................................................................
1
2 - 3
4 - 6
7
8 - 10
11 - 26
27 - 28
29 - 36
37 - 38
39 - 40
41 - 54
55 - 62
63
64 - 65
66 - 67
68 - 69
70 - 73
74
74
75 - 84
85 - 86
87 - 88
89 - 90
91
92 - 94
95
96
97
97 - 98
98 - 102
103 - 104
104
105 - 149
150
151 -153

SPECIFICATIONS
INTRODUCTION OF THE OWNERS MANUAL
This Owner's Manual is intended to provide detailed descriptions together with all
the necessary information covering the general operation of electronic assemblies,
electromechanicals, servicing control, spare parts, etc. as regards the product,
STAR WARS RACER ARCADE DX TYPE.
This manual is intended for the owners, personnel and managers in charge of
operation of the product. Operate the product after carefully reading and sufficiently
understanding the instructions. If the product fails to function satisfactorily, non-
technical personnel should under no circumstances touch the internal system. Please
contact where the product was purchased from.
SEGA ENTERPRISES, INC. (U.S.A.)/CUSTOMER SER ICE
45133 Industrial Drive, Fremont, California 94538, U.S.A.
Phone : [phone]
Fax : [phone]
Use of this product is unlikely to cause physical injuries or damages to property. However,
where special attention is required this is indicated by a thick line, the word "IMPORTANT"
and its sign in this manual.
Indicates that mishandling the product by disregarding this display can cause the
product's intrinsic performance not to be obtained, resulting in malfunctioning.
STOP
IMPORTANT
Installation Space : 1,310 mm (W) X 2,830 mm (D)
(51.6 in. X 111.4 in.)
Height : 2,660 mm (104.7 in.)
Weight : 370 kg. (815.7 lbs.)
Power, maximum current : 600 W 6.7 A (AC 110 50 Hz AREA)
600 W 6.7 A (AC 110 60 Hz AREA)
580 W 6.0 A (AC 120 60 Hz AREA)
590 W 3.5 A (AC 220 50 Hz AREA)
580 W 3.4 A (AC 220 60 Hz AREA)
600 W 3.4 A (AC 230 50 Hz AREA)
580 W 3.2 A (AC 230 60 Hz AREA)
600 W 3.2 A (AC 240 50 Hz AREA)
590 W 3.2 A (AC 240 60 Hz AREA)
For TAIWAN
Power, current : 600 W 6.7 A (MAX.)
340 W 4.0 A (MIN.)
MONITOR : 50 TYPE COLOR MONITOR

DEFINITION OF LOCATION MAINTENANCE MAN AND SER ICEMAN
Non-technical personnel who do not have technical knowledge and expertise should
refrain from performing such work that this manual requires the location's
maintenance man or a serviceman to carry out, or work which is not explained in
this manual. Failing to comply with this instruction can cause a severe accident
such as electric shock.
Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the
location's maintenance man or the serviceman. It is instructed herein that particularly hazardous
work should be performed by the serviceman who has technical expertise and knowledge.
The location's maintenance man and serviceman are herein defined as follows:
"Location's Maint nanc Man" :
Those who have experience in the maintenance of amusement equipment and vending machines,
etc., and also participate in the servicing and control of the equipment through such routine work
as equipment assembly and installation, servicing and inspections, replacement of units and
consumables, etc. within the Amusement Facilities and or locations under the management of the
Owner and Owner's Operators of the product.
Activiti s of Location's Maint nanc Man :
Assembly & installation, servicing & inspections, and replacement of units & consumables as
regards amusement equipment, vending machines, etc.
S rvic man :
Those who participate in the designing, manufacturing, inspections and maintenance service of
the equipment at an amusement equipment manufacturer.
Those who have technical expertise equivalent to that of technical high school graduates as re-
gards electricity, electronics and or mechanical engineering, and daily take part in the servicing &
control and repair of amusement equipment.
S rvic man's Activiti s :
Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of
amusement equipment and vending machines.
LISTED
UL
®
5K92
AMUSEMENT MACHINE

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1. HANDLING PRECAUTIONS
When installing or inspecting the machine, be very careful of the following points and pay
attention to ensure that the player can enjoy the game safely.
Non-compliance with the following points or inappropriate handling running counter to the
cautionary matters herein stated can cause personal injury or damage to the machine.
Before performing work, be sure to turn power off. erforming the work
without turning power off can cause an electric shock or short circuit. In the
case work should be performed in the status of power on, this manual always
states to that effect.
To avoid electric shock or short circuit, do not plug in or unplug quickly.
To avoid electric shock, do not plug in or unplug with a wet hand.
Do not expose ower Cords and Earth Wires on the surface, (floor, passage,
etc.). If exposed, the ower Cords and Earth Wires are susceptible to damage.
Damaged cords and wires can cause electric shock or short circuit.
To avoid causing a fire or electric shock, do not put things on or damage
ower Cords.
When or after installing the product, do not unnecessarily pull the power cord.
If damaged, the power cord can cause a fire or electric shock.
In case the power cord is damaged, ask for replacement through where the
product was purchased from or the office herein stated. Using the cord as is
damaged can cause fire, electric shock or leakage.
Be sure to perform grounding appropriately. Inappropriate grounding can
cause an electric shock.
Be sure to use fuses meeting specified rating. Using fuses exceeding the
specified rating can cause a fire or electric shock.
Completely make connector connections for IC BD and others. Insufficient
insertion can cause an electric shock.
Specification changes, removal of equipment, conversion and/or addition, not
designated by SEGA are not permitted.
• Failure to observe this may cause a fire or an electric shock. Non-compliance
with this instruction can have a bad influence upon physical conditions of the
players or the lookers-on, or result in injury during play.
• SEGA shall not be held responsible for damage, compensation for damage to
a third party, caused by specification changes not designated by SEGA.
Be sure to perform periodic maintenance inspections herein stated.
For the IC board circuit inspections, only the logic tester is allowed. The use
of a multiple-purpose tester is not permitted, so be careful in this regard.
The rojector is employed for this machine. The rojector's screen is
susceptible to damage, therefore, be very careful when cleaning the screen.
For details, refer to ROJECTOR.
STOP
IMPORTANT

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2. PRECAUTIONS CONCERNING INSTALLATION
LOCATION
This product is an indoor game machine. Do not install it outside. Even indoors,
avoid installing in places mentioned below so as not to cause a fire, electric shock,
injury and or malfunctioning.
laces subject to rain or water leakage, or places subject to high humidity in
the proximity of an indoor swimming pool and or shower, etc.
laces subject to direct sunlight, or places subject to high temperatures in the
proximity of heating units, etc.
laces filled with inflammable gas or vicinity of highly inflammable/volatile
chemicals or hazardous matter.
Dusty places.
Sloped surfaces.
laces subject to any type of violent impact.
Vicinity of anti-disaster facilities such as fire exits and fire extinguishers.
The operating (ambient) temperature range is from 5 C° to 40 C°.
Only in the case a projector is employed, the temperature range is from 5 C°
to 30 C°.
LIMITATIONS OF USAGE REQUIREMENTS
Be sure to check the Electrical Specifications.
Ensure that this product is compatible with the location's power supply,
voltage and frequency requirements.
A plate describing Electrical Specifications is attached to the product.
Non-compliance with the Electrical Specifications can cause a fire and
electric shock.
This product requires the Breaker and Earth Mechanisms as part of the
location facilities. Using them in a manner not independent can cause a fire
and electric shock.
Ensure that the indoor wiring for the power supply is rated at 15A or higher
(AC single phase 100 ~ 120V area), and 7A or higher (AC 220 ~ 240V area).
Non-compliance with the Electrical Specifications can cause a fire and
electric shock.
Be sure to independently use the power supply equipped with the Earth
Leakage Breaker. Using a power supply without the Earth Leakage Breaker
can cause an outbreak of fire when earth leakage occurs.
utting many loads on one electrical outlet can cause generation of heat and a
fire resulting from overload.
When using an extension cord, ensure that the cord is rated at 15A or higher
(AC 100 ~ 120V area) and 7A or higher (AC 220 ~ 240V area). Using a cord
rated lower than the specified rating can cause a fire and electric shock.

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Electric current consumption
MAX. 6.7 A (AC 110V 50 Hz)
MAX. 6.7 A (AC 110V 60 Hz)
MAX. 6.0 A (AC 120V 60 Hz)
MAX. 3.5 A (AC 220V 50 Hz)
MAX. 3.4 A (AC 220V 60 Hz)
MAX. 3.4 A (AC 230V 50 Hz)
MAX. 3.2 A (AC 230V 60 Hz)
MAX. 3.2 A (AC 240V 50 Hz)
MAX. 3.2 A (AC 240V 60 Hz)
MAX. 6.7 A (For TAIWAN)
STOP
IMPORTANT
For transporting the machine into the location's building, the minimum necessary
dimensions of the opening (of doors, etc.) are 1m(W) and
1.7m(H).
For the operation of this machine, secure a minimum area of 1.8m (W) X
2.93m (D). In order to prevent injury resulting from the falling down accident
during game play, be sure to secure the minimum area for operation.
Be sure to provide sufficient space so as to allow this product's ventilation fan
to function efficiently. To avoid machine malfunctioning and a fire, do not
place any obstacles near the ventilation opening.
SEGA shall not be held responsible for damage, compensation for damage to
a third party, resulting from the failure to observe this instruction.
O ERATION AREA
FIG. 2
10cm
2.93m
1.8m
70cm