Sensopart FA 45 Series User manual

Montage- und Bedienungsanleitung
Mounting and operating instructions
Instructions de service et de montage
FA 45 300-OB
301-OB
Vision Sensor - Objekterkennung
Vision sensor - Object detection
Capteur de Vision - Reconnaissance d‘objets

Inhalt/Content/Contenu
Deutsch
English
Français
Copyright (Deutsch)
Die Wiedergabe bzw. der Nachdruck dieses Dokuments, sowie die entsprechende Speicherung in Datenbanken
und Abrufsystemen bzw. die Veröffentlichung, in jeglicher Form, auch auszugsweise, oder die Nachahmung der
Abbildungen, Zeichnungen und Gestaltung ist nur auf Grundlage einer vorherigen, in schriftlicher Form vorliegenden
Genehmigung seitens SensoPart Industriesensorik GmbH, zulässig.
Für Druckfehler und Irrtümer, die bei der Erstellung der Montage- und Bedienungsanleitung unterlaufen sind, ist jede
Haftung ausgeschlossen. Liefermöglichkeiten und technische Änderungen vorbehalten.
Erstveröffentlichung Oktober 2005
Copyright (English)
No part of this document may be reproduced, published or stored in information retrieval systems or data bases in
any manner whatsoever, nor may illustrations, drawings and the layout be copied without prior written permission
from SensoPart Industriesensorik GmbH.
We accept no responsibility for printing errors and mistakes which occurred in drafting these mounting and operating
instructions. Subject to delivery and technical alterations.
First publication October 2005
Copyright (Français)
Toute reproduction de ce document, ainsi que son enregistrement dans une base ou système de données ou sa
publication, sous quelque forme que ce soit, même par extraits, ainsi que la contrefaçon des dessins et de la mise en
page ne sont pas permises sans l’autorisation explicite et écrite de SensoPart France SARL.
Nous déclinons toute responsabilité concernent les fautes éventuelles d’impression et autres erreurs qui auraient
pu intervenir lors du montage de cette brochure. Sous réserve de modifications techniques et de disponibilité pour
livraison.
Première publication Octobre 2005
SensoPart Industriesensorik GmbH
Am Wiedenbach 1
D-79695 Wieden
For use in NFPA 79 Applications only.
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Contents
Contents ..................................................................................................................................................................60
1 General Information and Safety ......................................................................................................................62
1.1 Symbols .....................................................................................................................................................62
1.2 Safety notes ...............................................................................................................................................62
1.3 Components supplied ................................................................................................................................62
1.4 Requirements for use .................................................................................................................................62
2 Intended Use .....................................................................................................................................................63
2.1 Field of application .....................................................................................................................................63
2.2 Performance characteristics Value 300 / 301 ............................................................................................63
2.3 Method of function .....................................................................................................................................63
2.4 Sensor types ..............................................................................................................................................63
3 Installation Instructions ...................................................................................................................................64
3.1 Mechanical Installation ...............................................................................................................................64
3.2 Electrical installation ..................................................................................................................................65
3.2.1 Connection possibilities ....................................................................................................................65
3.2.1.1 LED Display ...................................................................................................................................65
3.2.1.2 Focussing screw ............................................................................................................................66
3.2.1.3 24 V DC Connection ......................................................................................................................66
3.2.1.4 LAN Connection .............................................................................................................................66
3.2.1.5 Data (RS422) Connection ..............................................................................................................66
3.3 Network settings .......................................................................................................................................67
3.3.1 Basic settings for PC and FA 45 Vision Sensor ................................................................................67
3.3.1.1. Direct Connection - Setting the IP Address of the PC ....................................................................67
3.3.1.2. Network Connection - Setting the IP address of the FA 45 Vision Sensor ......................................69
3.4 Start-up ......................................................................................................................................................71
4 Program Description ........................................................................................................................................75
4.1 Menu ..........................................................................................................................................................75
4.2 Program interface ......................................................................................................................................76
4.2.1 A Commands ..................................................................................................................................77
4.2.2 B Select configuration .....................................................................................................................78
4.2.3 C Parameters of active configuration ..............................................................................................83
4.2.3.1 Pattern matching ............................................................................................................................83
4.2.3.2. Grey level .......................................................................................................................................83
4.2.3.3 Contrast ........................................................................................................................................84
4.2.3.3.1 Summary of grey level / contrast ..................................................................................................84
4.2.3.4 Contour detection ...........................................................................................................................87
4.2.3.5 Delay times for the use of outputs Q1 and Q2 (Out 3 and Out 4) ..................................................89
4.2.4 D Picture .........................................................................................................................................90
4.2.4.1 Frame type for position check ........................................................................................................92
4.2.5 E Pattern .........................................................................................................................................93
4.2.6 F Results ........................................................................................................................................93
5 Operation ...........................................................................................................................................................95
5.1 Instructions in brief .....................................................................................................................................95
5.2 Application examples .................................................................................................................................96
6 Formats for serial output .................................................................................................................................99
6.1 Output Data via RS422 ..............................................................................................................................99
6.2 Output data via Ethernet, Port 2005 ........................................................................................................100
6.3 2- Byte values ( e.g. X- or Y- Position, for RS422 and Ethernet) ............................................................102
6.4 Commands to sensor via Ethernet Port 2005: ........................................................................................102
7 Technical data .................................................................................................................................................103

FA 45 Vision Sensor Object detection GB - 068-13762 - 30.11.2007-06 61
8 Appendix .........................................................................................................................................................104
8.1 Operation with a process-control system (input IN2) ...............................................................................104
8.2 Specialities “Ld Conf 1 or 2 / 1 - 32” ........................................................................................................106
8.3 Specialities “Teach temporary” and “Teach permanently” ........................................................................107
8.4 Trigger mode ............................................................................................................................................107
8.5 Extension of In / and Outputs ...................................................................................................................108
8.6 Field of view / operating distance .............................................................................................................110
8.7 Plug connections ......................................................................................................................................110
8.8 Care and maintenance .............................................................................................................................110
8.8.1 Cleaning ..........................................................................................................................................110
8.8.2 Transport, packaging, storage ........................................................................................................110
8.8.3 Disposal .......................................................................................................................................... 111
8.9 RESET / Power On .................................................................................................................................. 111
8.10 Sensor Firmware Update FA 45 ............................................................................................................... 111
8.11 FAQs ........................................................................................................................................................ 111
8.12 Accessories ..............................................................................................................................................112
8.13 Dimensional drawings ..............................................................................................................................113
8.14 Type key FA 45 ........................................................................................................................................116

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300
301
Note FA 45 Value 300 / FA 45 Value 301
This symbol marks text which explains the specific differences of the sensor FA 45 Value 300 compared
with the sensor FA 45 Value 301 (see chapter 2.2 performance characteristics).
1 General Information and Safety
1.1 Symbols
Important
This symbol indicates sections of the text which must be strictly observed. Non-compliance with such
instructions may cause injury or damage.
Note
This symbol indicates sections of the text which contain useful information.
1.2 Safety notes
Before starting the FA 45 Vision Sensor, read these instructions carefully, ensure that you have
understood them and comply with them at all times.
The FA 45 Vision Sensor should only be connected by a qualified electrician.
Do not tamper with or make alterations on the unit!
The FA 45 Vision Sensor is not a safety-critical component and its use is prohibited under condi-
tions where the safety of persons may depend on its function.
The IP address set for the FA 45 Vision Sensor should be marked on the enclosed label. After
installation, stick the label on the sensor in a clearly visible position.
 The IP address of the FA 45 Vision Sensor must be used once only in any network.
(see chapter 3.3 network settings)
1.3 Components supplied
• FA 45 Vision Sensor including integrated illumination
(or as version with C-Mount lens without illumination)
• CD-ROM with Computer software and Operating instructions
• Operating instructions, mounting clamp, Allen key, screwdriver, 2 protective caps for M12 plug.
1.4 Requirements for use
To configure the FA 45 Vision Sensor, the following items are required: PC or notebook with min.
Pentium III, 1 GHz, 256 MB RAM, Microsoft Windows 98, 2000 XP or VISTA™, network connection or network with
TCP-IP protocol. Recommended resolution 1024 x 768 pixels. Basic knowledge of computing is also essential.
The IP address of the FA 45 Vision Sensor is set by the manufacturer to 192.168.100.100 with sub-net mask
255.255.255.0.
The operation of the FA 45 Vision Sensor is independent of a computer or PLC. A PC or noteboOK is required only
for configuring the FA 45 Vision Sensor.
For reproducible results and avoidance of malfunctions, adequate and constant object illumination is essential.
Reflections or varying incident light may affect detection results.
 If necessary, use an external white-light source and/or light-screening devices to exclude
incident light.

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2 Intended Use
2.1 Field of application
The FA 45 Vision Sensor is an optical sensor with four different methods of evaluation: pattern matching, contrast,
grey level and contour detection, by which the FA 45 Vision Sensor can detect or distinguish objects by means of
previously defined optical characteristics (shape and grey-scale value), e.g. for separating „good“ and „bad“ parts.
Its main application are therefore in the fields of automation technology and quality assurance. With the FA 45 Vision
Sensor it is easy to test for presence or absence, completeness, position, markings, labelling, packaging and compo-
nents.
The FA 45 Vision Sensor is therefore an economical alternative to conventional image-processing systems.
2.2 Performance characteristics Value 300 / 301
300
301
Number of usable configurations
32 onfigurations with logic functions etc. X
1 configuration X
Evaluation algorithms
Evaluation method: Pattern matching, Contrast and Greylevel X X
Evaluation method: Contour X
I/O‘s, Interfaces, Dataoutput
4 switch outputs 0-24 V DC PNP, 2 inputs X X
Ethernet-Interface X X
Dataoutput via Ethernet X
RS 422 Interface X
2.3 Method of function
Evaluation method
During operation, the FA 45 Vision Sensor continuously compares the pattern of the detected image with that of the
reference image. The pixel grey-scale values and (depending on evaluation function) the sample or the contours are
analysed. If these conform with the reference image taking a certain tolerance into account (percentage of the set
value) the FA 45 Vision Sensor triggers the switch signal.
2.4 Sensor types
Sensor name 1Min. operating distance / mm 2Field of view / mm * mm Material no.
FA 45-300-WCC-OBO6HS4 320 18 * 14 522-91052
FA 45-300-WCC-OBO12HS4 20 8 * 6 522-91053
FA 45-300-CC-OBOCSH4 4,5 C-mount, dependent on lens C-mount, dependent on lens 522-91054
1 Other types available on request
2 For greater operating distances (from approx. 100 mm) external illumination may be necessary.
The typical focus range is operating distance ± 5%.
3 When the 6 mm lens is in use, external illumination is generally necessary.
4 When the C-Mount version of FA 45 is in use, a C-Mount lens with a 6.6 mm intermediate ring or a C-Mount protective case
is required (see accessories chapter 8.12).
5 IR illumination is only possible with C-Mount sensors.

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3 Installation Instructions
3.1 Mechanical Installation
To ensure maximum accuracy of detection, the FA 45 Vision Sensor should be protected from
vibration.
Secure the connection cables with cable binders to prevent crushing or slipping.
Select a position for the FA 45 Vision Sensor in which interfering factors such as slight
differences in the position of the object or variations in illumination have little or no effect.
Screw the FA 45 Vision Sensor onto the mounting clamp „dovetail FA 45“ (supplied with the unit) and then onto a
suitable object. Use only the mounting clamp „dovetail FA 45“ (no. 543-11000) supplied with the unit (see chapter
8.13 dimensional drawing).
A
min.10-15°
Fig. 1
15500231
Working distance
Height of field of view
Width of field of view
300
FA 45-300 only
Connection socket
Data (RS422)
Observe the object clearance given in the table Field of View / Working Distance (see chapter 8.6).
To avoid interfering reflection from the detection object, align the FA 45 Vision Sensor at an angle of approx. 10°-15°
with reference to the optical axis (fig. 1).
Fine adjustment
Important: Fine adjustment of the FA 45 Vision Sensor should not be carried out until after electrical connection (see
chapter 3.2) and start-up (PC software installation). See „Start-up“ (chapter 3.4).

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3.2 Electrical installation
The electrical installation of the FA 45 Vision Sensor must be carried out by a qualified electrici-
an.
When installing the FA 45 Vision Sensor , disconnect all electrical components from the power
supply.
When the unit is being used in a network, ensure that the network address (IP address) of the
FA 45 Vision Sensor set by the manufacturer at 192.168.100.100/24 with Subnetmask
255.255.255.0 is free and is not in use for any other unit connected to the system.
If necessary, re-set the IP address of the FA 45 Vision Sensor as described in the section „Net-
work settings“ (see chapter 3.3).
When the FA 45 Vision Sensor is in use, the protective caps supplied must be pushed onto the
M12 sockets (data and LAN) which are not in use. Failure to do this may cause malfunction.
3.2.1 Connection possibilities
For stand-alone operation (independent of PC /PLC) only connection 24 V DC (3.2.1.3) is required
after start-up.
For electrical installation, connect wires as follows:
3.2.1.1 LED Display
Name Colour Meaning
Pwr. green Operating voltage
Err. red Error
Q1 yellow Result 1 (object detected = OUT3)
Q2 yellow Result 2 (position = OUT4)
Table1
Fig. 2
155-00232
3.2.1.2 Focussing screw
3.2.1.1 LED Display
3.2.1.3 24 V DC
M12 connection
socket
FA 45-300 only
3.2.1.4 LAN
M12 connection
socket
300
3.2.1.5 Data (RS422)
M12 connection
socket
LAN
24 V DC (I/O)
DATA
FA 45 PC
24 V DC
PLC
(RS422)
(Ethernet)
Fig. 3
155-00457

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3.2.1.2 Focussing screw
Focussing screw to adjust focus.
3.2.1.3 24 V DC Connection
M12 Connection socket for 24 V DC voltage supply and digital I/O.
The exact plug connection see table2, chapter 8.7.
Should the parameter of the active configuration „Function IN2“ be set to „Enable“
(manufacturer‘s setting), the input IN2 must be connected to +UB (= High = Enable) in order to
operate the FA 45 Vision Sensor with an external trigger (input IN1). If no +UB is connected to IN2,
the FA 45 Vision Sensor will not execute evaluation. In this case it is in standby mode (= Disable).
(See chapter 8.1).
3.2.1.4 LAN Connection
M12 Connection socket for Ethernetconnection.
The exact plug connection see table 3, chapter 8.7.
Use only the correct network cables (see accessories table chapter 8.12).
Direct connection of the FA 45 Vision Sensor to a PC: (recommended):
Connection of the FA 45 Vision Sensor to a PC via a network:
3.2.1.5 Data (RS422) Connection
300
FA 45-300 only
M12 Connection socket for DATA serial interface, RS422.
The exact plug connection see table4, chapter 8.7.
FA 45 PC
RJ45M12 CI L8FSK/RJ45S-xm-GG-PVC-G
Ethernet cable (crossover)
Fig. 4
155-00535
Fig. 6
155-00459
FA 45
PC
RJ45 M12
RJ45 RJ45
AA-RJ45
CI RJ45-1mK
CI L8FSK/RJ45S-xm-GG-PVC
Ethernet cable (no crossover)
Ethernet-
connector Ethernet
cross cable
Fig. 5
155-00458
FA 45 PC
RJ45M12 CI L8FSK/RJ45S-xm-GG-PVC
RJ45RJ45
Ethernet cable (no crossover) Standard
network cable
Network
e.g. switch, hub etc.
alternatively

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3.3 Network settings
The following instructions indicate how to change the network configuration of the PC and the
FA 45 Vision Sensor .
If incorrect settings are used, the network connectins in the computer may be lost.
To be on the safe side, note the former settings for later use if required.
Following this procedure, it may be necessary to re-start the system.
In order to determine which IP addresses are allowed in your network or locally in your PC, and
to carry out the necessary settings on your PC, contact the system administrator beforehand.
The illustrations, dialogues and menus originate from the operating system Microsoft Windows
XPTM. The illustrations are similar in other operating systems.
3.3.1 Basic settings for PC and FA 45 Vision Sensor
To configure the FA 45 Vision Sensor with a PC it is essential that a network board and the TCP/IP LAN- connection
is installed on the PC. (This also applies when the PC is not connected to a network. See also chapter 3.2, Electrical
Connection).
There are two alternatives to configure and parameterize the FA 45 Vision Sensor.
1. Direct Connection
2. Network Connection
3.3.1.1. Direct Connection - Setting the IP Address of the PC
To connect the Vision Sensor FA 45 to a PC via Ethernet the IP addresses of both devices have to correspond. The
default IP of the FA 45 is 192.168.100.100/24 with Subnetmask = 255.255.255.0. To establish a direct connection,
the PC must be set to a correspondig, fixed IP address like follows.
1. Click on Start  Control Panel  Network Connection  Local Area Connection  Properties  the window
"Local Area Connection Properties" is open.
2. In the list „This connection requires following elements“ select the option „Internet Protocol (TCP/IP)“ and then
click the button „Properties“.
3. In the following window (see fig. 7) set the desired IP address of the PC and the sub-network data.
4. Click on OK to save the settings.
5. Close SensoFinder and start new,
6. Sensor mark and connect.
Microsoft Windows 98/ME™ requires a reboot
after modification of the IP configuration.
Example:
The FA 45 Vision Sensor is pre-set to IP address 192.168.100.100
and subnet mask 255.255.255.0.
In this case, the IP address may be set to any value between
192.168.100.1 and 192.168.100.254, with the exception of the
sensor IP address (192.168.100.100).
For the sensor IP address modification, see system start-up.
Fig. 7
155-00506

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Sensor correctly connected?
- Power supply 24V DC
- Networkcable (crossed) Nr. 902-51736
Electrical connection OK?
- green Pwr LED at FA 45 active?
- Status LED at networkadapter active?
- and/or LAN Status shows "Connection
established". (Control panel �Network-
connections � LAN-Connection � Status)
Connect Sensor correctly!
- Power supply 24V DC
- Networkcable (crossed) Nr. 902-51736
no
yes
no
SensoFinder finds Sensor?
- start SensoFinder
- press button "Find"
- mark Sensor
- Button "Connect" is aktive?
"Repair" Networkconnection
Please contact your system administrator as this can cause
problems!
Start � Control panel � Networkconnections �Right mouse click
on used "LAN connection" � Repair
(delets ARP Cache, amongst others).
IP-Connection test
- in Command Line:ping 192.168.100.100
(IP address of the sensor) [ENTER] .
If four positive answers are displayed, go on with "Yes"- path
(Command input:
Start � All Programs � Accessories � Command Line)
SensoFinder starts applicaiton- software?
- Double click on sensor in the list
- PC / application- software starts
Sensor- and Softwareversion test
Sensorversion is displayed in the SensoFinder (e.g. 40). Table of
compatibility and corresponding software at www.sensopart.com
no
Now the parameter setting of the sensor /
application can be done
yes
yes
yes
yes
IP address of PC fits to IP of Sensor?
Sensor IP: 192.168.100.100/24 (default)
- PC: e.g. 192.168.100.101/24
( /24 means, 24Bit Subnetmask =
255.255.255.0)
yes
Deacticate / adapt firewall
Please contact your sytem administrator
IP-Connection test (see above)
Caution!
After parameter setting is finished, reactivate firewall again!
no
no
no
Important:
To configure the PC via Direct Connection it is neccessary to change it´s IP- configuration.
Please contact your system administrator to inform about changes !
Control / correct settings
- IP of PC (fix, to the sensor corresponing IP):
e.g. 192.168.100.101; - Subnetmask: 255.255.255.0
Configuration: Start � Control panel � Networkconnections �
LAN-Connection � Properties � Internetprotocol (TCP/IP)
yes
yes
no
yes yes
Proceeding/Troubleshooting - Direct Connection
Creating a functioning ethernet connection between FA 45 Vision Sensor and PC
Fig. 8
155-00509

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3.3.1.2. Network Connection - Setting the IP address of the FA 45 Vision Sensor
Please check before connecting the sensor into the network, if the IP adress of the sensor is free
(default 192.168.100.100 with Subnetmask 255.255.255.0, togehter with your system administra-
tor). If not this can cause a breakdown of the network.
The IP address set for the FA 45 Vision Sensor should be marked on the enclosed label.
After installation, stick the label on the sensor in a clearly visible position.
If Sensor IP is free:
Connect the sensor to the network, and set up a to the PC corresponding sensor IP, you got from your sytem admini-
stator, like follows.
If Sensor IP is not free:
1. Connect Sensor and PC via „Direct Connection“ (see chapter 3.3.1.1) and set the sensor IP to a allowed value,
you got from your system administrator.
2. Now the connection via network can be done like follows.
Before setting, ensure that the computer is connected as described in „Electrical Installation“ and „Basic Computer
Settings“ (see chapter 3.2 and chapter 3.4).
To set the IP address on the FA 45 Vision Sensor , proceed as follows in the PC software:
1. Select the sensor.
2. Set new IP address that was supplied by
administrator or systems manager by choosing
„Set IP“ (see fig. 9).
3. Re-start the sensor (interrupt power supply for 5 s).
4. Search the sensor with „Find“.
5. Close SensoFinder and restart.
6. Sensor mark and connect
Fig. 9
155-00725
Fig. 10
155-00794
Changing the standard gateway allows for operability
in various sub-nets.
Change this setting only upon prior consultation with
your system administrator.

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Sensor correctly connected?
- Power supply 24V DC
- Networkcable (not crossed) Nr. 902-51715
Electrical connection OK?
- green PWR LED at FA 45 active?
- Status LED at networkadapter active?
- and/or LAN Status shows "Connection
established". (Control panel �Network-
connections � LAN-Connection � Status)
Ask system administrator if the IP address
192.168.100.100/24 is free?
Connect Sensor correctly!
- Power supply 24V DC
- Networkcable (not crossed) Nr. 902-51715
no
yes
no
SensoFinder finds Sensor with new IP?
- start SensoFinder
- press button "Find"
- mark Sensor
- Button "Connect" is aktive?
Important:
To configure the FA 45 Vision Sensor for the network it is neccessary to integrate it to the network. Please check before plug
in, if the IP address of the sensors is already used (default: 192.168.100.100/24). As in case of collision the network can brake
down.
To configure the sensor the FA 45 PC software and a comunication between sensor and PC is neccessary. To establish this,
the sensor needs a free IP address*1).
"Repair" Networkconnection
Please contact your system administrator as this can cause
problems!
Start �Control panel �Networkconnections
�Right mouse click on used "LAN connection"
� Repair (delets ARP Cache, amongst others).
IP-Connection test
- in Command Line: ping xxx.xxx.xxx.xxx
(IP address*1) of the sensor) [ENTER] .
If four positive answers are displayed, go on with "Yes"- path
(Command Line:
Start � All Programs � Accessories � Command Line)
SensoFinder starts applicaiton- software?
- Double click on sensor in the list
- PC / application- software starts
Sensor- and Softwareversion test
Sensorversion is displayed in the SensoFinder (e.g. 40). Table of
compatibility and corresponding software at www.sensopart.com
no
Now the parameter setting of the sensor /
application can be done
Reconfigure IP address of sensor alternatively via direct-
connection (see 1. Direct Connection).
no
yes
yes
yes
Set the IP-address of the sensor
Set IP � fill in IP-address *1) and subnetmask
� Set IP � Reset sensor
(Switch off and on power supply)
yes
yes
yes
yes
*1) a fitting, new and free IP address you get from your system administrator
SensoFinder finds Sensor?
-Connect sensor to the network and power on -
start SensoFinder - select sensor
yes
yes
no
Deacticate / adapt firewall
Please contact your sytem administrator
IP-Connection test
If four positive answers are displayed, go on with "Yes"- path.
Caution!
After parameter setting is finished, reactivate firewall again!
no
no
no
yes
yes
Proceeding/Troubleshooting - Network Connection
Creating a functioning ethernet connection between FA 45 Vision Sensor and PC
Fig. 11
155-00510

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Fig. 12
155-00725
3.4 Start-up
The FA 45 Vision Sensor functions only with software supplied. Software updates are available
under www.sensopart.de.
The PC Sofware must always fit to the corresponding Sensor Firmware (VXX).
For installation of the software using Windows 2000, XP and Vista™ administration rights are
necessary.
To start the FA 45 Vision Sensor up, proceed as follows:
1. Switch on the power supply (+UB). If necessary, connect IN2 with +UB (see chapter 8.1 IN 2).
2. For the first start-up of the FA 45 Vision Sensor install the supplied software (version x.x) on the PC. When the
CD is inserted, the Internet Browser should start automatically. When the Autorun function is deactivated, it is
also possible to start the main page by double click on start.exe.
De-installation
System control  Software  FA 45 Vision Sensor  Uninstall
or
Start  Progamm  SensoPart  FA 45 Vision Sensor  Uninstal FA 45 SensoFinderl
3. In the top menu, there is now the program group „SensoPart/FA 45 Vision Sensor“ with the entry „SensoFinder“.
4. „SensoFinder“ starts  The following user interface appears:
The programm executes one find loop and shows the list of all found senors.
The IP address of the PC is displayed in the bottom line beneath the buttons.
Beginning from software version 4.0 Build 374 there is available an offlinemode for the software. This means that the
software can be operated without a sensor connected. The decision, whether the software is operated in offline- or
onlinemode is done in the sensofinder. Sensors available for onlinemode are listed in the upper window. Sensors
available for simulation in offlinemode are listed in the lower window. When a sensor is operated in offlinemode, the
user has to load pictures into the simulation software.

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Onlinemodus
Direct Connection
After selecting the desired sensor all actions like Connect, SetIP or Update can be processed.
Network Connection
For setting the sensor IP address (see chapter 3.3.1.2).
Upon completion of the IP-address modification, select the desired sensor. Now the connection to the sensor
may be established.
By pressing the button „Connect“, the correct software / software version which corresponds to the selected
sensor type, is started and a connection to the sensor is established.
If no sensor can be found with the „SensoFinder“, it´s also possible to connect “manually” with function “Add
IP” by filling in an IP-address of a known sensor.
Fig. 13
155-00726
Button Command Description
Moving up / down Moving single pictures upwards and downwards in the list.
Mark the picture that should be moved.
Get Loading pictures in .bmp - format in the simulation.
The pictures must have a color depth of 32 Bit and a resoluti-
on on 320x240 of 640x480 pixels.
The pictures are saved by the software in this format (see
chapter. 4.2.4 D).
There can be loaded several pictures, which are processed
one after the other from top to down.
Delete Delete single pictures from the list.
Delete all Delete the complete list of pictures
Save Saves the configuration for the simulation as .sml - file.
There will be saved only the links to the pictu-
res, not the complete pictures. If you want to
copy a simulation to another PC please copy the
.sml - fileand the used pictures (.bmp - files).
Load Loading of a .sml - file.
Cancel Closes the simulation without opening the software.
After pressing of „OK“ the software opens, the selected pictures run cyclycally in the selected order,
depending from setting of trigger mode in free run or by next picture at every trigger.
Offlinemodus:
This is done over an additional dialogue which opens automatically if
a sensor is selected in offlinemode.

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5. If the software was able to make contact with the FA 45 Vision Sensor, all the buttons are activated after a few
seconds and the image currently „seen“ by the sensor is displayed.
If the buttons are not activated, the software has not been able to make contact with the FA 45 Vision Sensor .
 Check cable connections, IP address and if necessary, determine the IP address of the FA 45 Vision
Sensor with the „SensoFinder“ and if necessary set the IP address of the PC and/or the sensor as descri-
bed in the section „Network settings“ (see chapter 3.3). Then repeat item 4.
If contact with the FA 45 Vision Sensor is still not possible:
 read the chapter 3.3 „Network settings“ and make the necessary settings to the PC and/or sensor and/or
contact network administrator.
Fig. 14
155-00463

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Fig. 15
155-00463
6. Display live image. Click the button „Live display“. The live image appears after a few seconds.
If no live image appears, check the following points:
• No obstruction in front of the lens
• Sufficient illumination (parameter „illumination = on“ or external illumination)
• Correct shutter setting (Fig. 14, A), (see chapter 4.2.3.3.1 Parameters active configuration), correct focus set-
ting, see point 7.
If the live image still fails to appear, contact the Service dept.
Carry out fine adjustment of the FA 45 Vision Sensor with „GOOD“ parts to avoid interfering
effects.
7. Adjusting image focus. To adjust image definition, turn the focussing screw at the rear of the housing
(see chapter 3.2.1, fig. 2) in clockwise direction (object distance large) or anticlockwise direction (object dis-
tance short). Check the position of the FA 45 Vision Sensor and adjust if necessary.
The FA 45 Vision Sensor is now ready for use.
Before using the FA 45 Vision Sensor , it should be prepared for the detection task with the assistance of the PC soft-
ware. For this purpose, the object characteristics by which the object is identified or distinguished, must be defined in
configuration features 1 - 32 in the software program.
A general description of the software is given below.
A

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4 Program Description
4.1 Menu
The menu for the PC program has main and sub-sections. These are selected by clicking the desired menu item or
by pressing the ALT key and underlined letter at the same time.
File / Exit
Exit program.
Options / Language
Select language, German, English or French for the program. The newly selected language is not effective until the
program is re-started.
Options / Big Results
(keyboard locked)
The window „Result“ is shown enlarged in a pop-up window. This means that the window is in the foreground and no
input is possible via keyboard or mouse.
The now zoomed result window can be moved on the screen with the arrow keys of the keyboard. In run mode all
displays in the big result window and in the background are refreshed.
This mode can only be de-activated by placing the mouse pointer inside the Result LED and
pressing the key combination ALT + B at the same time.
Help / Help
Display integrated help system of PC software.
Help / Info
Displays program version.
Fig. 16
155-00469

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4.2 Program interface
The program interface is divided into the following sections:
A Commands
B Selection configuration
C Parameters of active configuration
D Image
E Sample
F Results
Fig. 17
155-00463
C Parameters of active configuration
• Evaluation method:
Pattern matching
Contrast
Greylevel
B Selection configuration
• one configuration available
F Results
300
301
300
301
300
301
A Commands
C Parameters of active configuration
• Evaluation method:
Pattern matching,
Contrast
Greylevel
Contour
• RS422:
Parameter „Baudrate“ active
B Selection configuration
• 32 configuration available
that means Logic functions and
Load Conf. 1 or 2 / 1 - 32 are
possible.
F Results
Additional coordinate-,direction- and angle- output
E Pattern
D Pcture
Radio button Checkbox

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4.2.1 A Commands
The buttons shown below are for the general operation of the FA 45 Vision Sensor, administration of configuration
data and display of other information on the program.
If the buttons are not active (pale), the command in question is not available in this mode.
Button Command Description
Connect / disconnect Connect to or disconnect from FA 45 Vision Sensor (see
Setup).
When disconnecting:
Existing connection to FA 45 Vision Sensor is disconnected
and the software gets closed.
Teach Teach current sample or contour for comparison and display in
area „Image/sample“.
Teach from picture Teach from picture: works in the same way as „Initial Teach“,
but without taking a new picture before teaching. The already
present picture is taken for teaching. This fuction is helpful, if a
picture was taken by the function “Single image”.
Start / stop Start / stop exposure process („Run mode“).
Trigger Manual triggering of exposure using PC program (active only
in „Run“ mode and if „triggered“ is selected in Trigger list. (see
chapter 4.2.3.3.1 Parameters active configuration).
Save Current configuration settings (all or one configuration only)
are saved in a file on a data carrier.
Load All (or only one) previously saved configuration settings from a
selected file are displayed and activated.
Reset The settings of a configuration (or all configurations) are retur-
ned to the manufacturer‘s setting.
Copy
300
FA 45-300
only
With this function all or some parameters of the selected
Master-Configuration can be copied identically to a freely
selectable number of other configurations.
Identical parameter settings are a important condition by using
several configurations, e.g. with logical combination.
Write During setting parameters with PC connected, the parameters
are stored in the sensor RAM only. To store those parameters
permanently in the sensor, the button “Write” must be pressed.