Sensopart FA 46 Series Service manual

Montage- und Bedienungsanleitung
Mounting and operating instructions
Instructions de service et de montage
FA 46 301-OB
305-OB
301-CR
305-CR
305-SO
Vision-Sensor
Vision Sensor
Capteur de Vision

Inhalt / Content / Contenu
Deutsch ................................................................................................................................ 3
English................................................................................................................................ 48
Français.............................................................................................................................. 94
Copyright (Deutsch)
Die Wiedergabe bzw. der Nachdruck dieses Dokuments, sowie die entsprechende Speicherung in Datenbanken
und Abrufsystemen bzw. die Veröffentlichung, in jeglicher Form, auch auszugsweise, oder die Nachahmung der
Abbildungen, Zeichnungen und Gestaltung ist nur auf Grundlage einer vorherigen, in schriftlicher Form vorliegenden
Genehmigung seitens SensoPart Industriesensorik GmbH, zulässig.
Für Druckfehler und Irrtümer, die bei der Erstellung der Montage- und Bedienungsanleitung unterlaufen sind, ist jede
Haftung ausgeschlossen. Liefermöglichkeiten und technische Änderungen vorbehalten.
Erstveröffentlichung Dezember 2009
Copyright (English)
No part of this document may be reproduced, published or stored in information retrieval systems or data bases in
any manner whatsoever, nor may illustrations, drawings and the layout be copied without prior written permission
from SensoPart Industriesensorik GmbH.
We accept no responsibility for printing errors and mistakes which occurred in drafting these mounting and operating
instructions. Subject to delivery and technical alterations.
First publication December 2009
Copyright (Français)
Toute reproduction de ce document, ainsi que son enregistrement dans une base ou système de données ou sa
publication, sous quelque forme que ce soit, même par extraits, ainsi que la contrefaçon des dessins et de la mise en
page ne sont pas permises sans l’autorisation explicite et écrite de SensoPart Industriesensorik GmbH.
Nous déclinons toute responsabilité concernant les fautes éventuelles d’impression et autres erreurs qui auraient
pu intervenir lors du montage de cette brochure. Sous réserve de modications techniques et de disponibilité pour
livraison.
Première publication décembre 2009
SensoPart Industriesensorik GmbH
Am Wiedenbach 1
D-79695 Wieden

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Contents
Contents..................................................................................................................................................................48
1 General Information and Safety ......................................................................................................................50
1.1 Symbols .....................................................................................................................................................50
1.2 Safety notes...............................................................................................................................................50
1.3 Components supplied ................................................................................................................................51
1.4 Requirements for use.................................................................................................................................51
2 Intended Use .....................................................................................................................................................52
2.1 Field of application.....................................................................................................................................52
2.2 Characteristics FA 46 301/305 Object detection........................................................................................53
2.2.1 Sensor types .....................................................................................................................................53
2.3 Characteristics FA 46 301/305 Codereader...............................................................................................54
2.3.1 Sensor types .....................................................................................................................................54
2.4 Characteristics FA 46 Solar........................................................................................................................55
2.4.1 Sensor types .....................................................................................................................................55
3 Installation Instructions ...................................................................................................................................56
3.1 Mechanical Installation...............................................................................................................................56
3.2 Electrical installation ..................................................................................................................................57
3.2.1 Connection possibilities ....................................................................................................................57
3.2.1.1 LED Display....................................................................................................................................57
3.2.1.2 Focussing screw.............................................................................................................................58
3.2.1.3 24 V DC Connection.......................................................................................................................58
3.2.1.4 LAN Connection .............................................................................................................................58
3.2.1.5 Data (RS422) Connection..............................................................................................................58
3.3 Network settings .......................................................................................................................................59
3.3.1 Basic settings for PC and FA 46 Vision Sensor ................................................................................59
3.3.1.1. Direct Connection - Setting the IP Address of the PC....................................................................59
3.3.1.2. Network Connection - Setting the IP address of the FA 46 Vision Sensor ....................................61
4 Commissioning / Short guide..........................................................................................................................63
4.1 Structure of PC software............................................................................................................................63
4.2 SensoFind..................................................................................................................................................64
4.2.1 Conguring or displaying sensors .....................................................................................................65
4.2.2 Sensor simulation..............................................................................................................................65
4.2.3 Passwords.........................................................................................................................................65
4.3 SensoCong ..............................................................................................................................................66
4.3.1 Job ....................................................................................................................................................67
4.3.2 Position tracking................................................................................................................................68
4.3.3 Detectors...........................................................................................................................................69
4.3.4 Output ...............................................................................................................................................70
4.3.5 Results ..............................................................................................................................................71
4.3.6 Start Sensor ......................................................................................................................................72
4.4 SensoView .................................................................................................................................................73
5 Delay times for use of outputs OUT1/2/3........................................................................................................74
6 Communication via Ethernet or RS422 ..........................................................................................................75
6.1 Data formats of commands and data output..............................................................................................75
6.2 ASCII transmission ....................................................................................................................................75
6.2.1 Commands to sensor in ASCII..........................................................................................................75
6.2.2 Data output in ASCII..........................................................................................................................76
6.3 Binary transmission....................................................................................................................................77
6.3.1 Commands to sensor in binary .........................................................................................................77
6.3.2 Data output in BINARY......................................................................................................................78
6.4 Ethernet / IP ...............................................................................................................................................78
7 Technical data...................................................................................................................................................79

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8 Interfaces...........................................................................................................................................................81
8.1 Interfaces available ....................................................................................................................................81
8.2 Functions of the programmable, digital input IN2. .....................................................................................81
8.3 Description of different cases with a signal diagram..................................................................................81
8.3.1 IN2: „inactive“....................................................................................................................................81
8.3.2 IN2: „enable trigger“ (IN2 = +UB(24 V DC)) ......................................................................................82
8.3.3 IN2: „disable trigger“ (IN2 = open (0V DV)).......................................................................................82
8.3.4 IN2: Job 1 or 2...................................................................................................................................83
8.3.5 IN2: Job 1 ... n...................................................................................................................................83
8.3.6 IN2: teach temp. / perm. ...................................................................................................................84
8.4 Size of eld of view/Operating distances ...................................................................................................85
8.5 Plug connections........................................................................................................................................85
8.6 Care and maintenance...............................................................................................................................86
8.6.1 Cleaning............................................................................................................................................86
8.6.2 Transport, packaging, storage...........................................................................................................86
8.6.3 Waste disposal..................................................................................................................................86
8.7 RESET / Power On ....................................................................................................................................86
8.8 Sensor Firmware Update FA 46.................................................................................................................86
8.9 FAQs..........................................................................................................................................................87
8.10 Accessories................................................................................................................................................87
8.10.1 IO-Box FA 45.....................................................................................................................................89
8.11 Scale drawings...........................................................................................................................................90
8.12 Type key FA 46 Vision Sensor ...................................................................................................................93

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1 General Information and Safety
1.1 Symbols
Important
This symbol indicates sections of the text which must be strictly observed. Non-compliance with such
instructions may cause injury or damage.
Note
This symbol indicates sections of the text which contain useful information.
301
305
Note FA 46 Value-305 / FA 46 Value-301
This symbol marks text which explains the specic differences of the sensor FA 46-305 compared with
the sensor FA 46-301.
OBJECT
CODE READER
SOLAR
1.2 Safety notes
Before starting the FA 46 Vision Sensor, read these instructions carefully, ensure that you have
understood them and comply with them at all times.
The FA 46 Vision Sensor should only be connected by a qualied electrician.
Do not tamper with or make alterations on the unit!
The FA 46 Vision Sensor is not a safety-critical component and its use is prohibited under condi-
tions where the safety of persons may depend on its function.
The IP address set for the FA 46 Vision Sensor should be marked on the enclosed label. After
installation, stick the label on the sensor in a clearly visible position.
The IP address of the FA 46 Vision Sensor must be used once only in any network.

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1.3 Components supplied
• FA 46 Vision Sensor including integrated illumination
(or as version with C-Mount lens without illumination)
• CD-ROM with Computer software and Operating instructions
• Operating instructions, mounting clamp, Allen key, screwdriver, 2 protective caps for M12 plug.
1.4 Requirements for use
Conguration of the FA 46 Vision Sensor requires a standard PC/Notebook (at least Pentium 4, 1GHz and 512 MB
RAM, with Microsoft Windows 2000-SP4, XP SP2, Vista or Windows 7) with network connection or a network with
TCP-IP protocol. We recommend a Pentium 4 Dual Core > 2Ghz and 1GB RAM, for Windows Vista or Windows 7.
With Windows Vista, it may be necessary to deactivate IPv6. If it is not required, it can be deactivated under Start/
System Control/Network connections/LAN connection/Properties “Internet protocol version 6 (TCP/Ipv6). Formatting
errors can otherwise occur when displaying the IP address in SensoFind and the Info dialogue box.
We recommend a screen resolution of min. 1024 x 768 pixels. A basic knowledge of computers is also required.
The FA 46 Vision Sensor is supplied with the IP address 192.168.100.100 and a subnet mask 255.255.255.0.
The FA 46 Vision Sensor is operated independently of a PC or PLC. A PC/notebook is only necessary for
conguration of the FA 46 Vision Sensor.
Attention must be paid to sufcient and constant object illumination to ensure reproducible results and avoid error
functions.
Reections or varying incident light may affect detection results.
 If necessary, use an external white-light source and/or light-screening devices to exclude
incident light.

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2 Intended Use
2.1 Field of application
2.1. Field of application
The FA 46 Vision Sensor is an optical sensor and uses several evaluation methods according to the version: pattern
recognition, contrast detection, grey level, contour detection, barcode or DataMatrix code reading as well as wafer
detection.
Object Detection:
The FA 46 object sensor precisely detects faulty parts, parts in the wrong place, at the wrong angle or in the wrong
order or a combination of all of these. A total of four detectors are available for inspection tasks and intepretation:
pattern recognition, contour detection, grey level and contrast detection. The high-end version of the Vision object
sensor, FA 46-305 also offers position tracking: it is thus now also possible to reliably detect those features which do
not appear with repeated accuracy in the taught position. All intepretation is carried out relative to the actual position
and angle of the part without having to dene an independent characteristic for each possible position. This highca-
pacity tool also enables you to solve demanding pick and place applications.
Codereader:
Identication of products, components or packaging from printed or directly marked – punched or laser-etched –
codes is common practice in many sectors of industry today. The Vision code reader from SensoPart immediately
detects which part is in front of it: it can easily read numerous types of barcodes as well as printed and directly
marked data matrix codes according to ECC 200 standard, and this on any base (metal, plastic, paper,glass). The
sensor can even routinely decipher askew or warped codes or codes on convex, reective or transparent surfaces.
The Vision code reader assesses the quality of your printed or directly marked data matrix codes using standardised
ISO and AIM quality parameters. This enables you to introduce early correctional measures and thus avoid rejects
due to illegible codes.
Detection of wafers/solar cells:
The FA 46 solar sensor offers an optimised inspection algorithm for a sound, process-concurrent quality control of
sensitive silicon wafers. The relevant functions for wafer and cell inspection, from the detection of the size and shape
of the wafer to the location of defects and the setting of processing speed and inspection accuracy, are already pre-
congured so that the sensor is ready for operation in just a few mouse clicks.
The FA 46 Vision Sensor range is an economic alternative to conventional image processing systems.

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2.2 Characteristics FA 46 301/305 Object detection
301
305
Number of Jobs 1 n
Position tracking - X
Number of detectors n n
Type of detectors
- Pattern matching (X-, Y- Translation) X X
- Contour matching (X-, Y translation and rotational position) X X
- Grey threshold X X
- Contrast X X
4 Signal outputs 0-24 V DC PNP, 2 inputs X X
Ethernet interface / data transmission Setup only X
RS 422 interface for data transmission - X
EtherNet/IP - X
Logic One level Multilevel
Sensor monitoring with viewer, job upload, etc. X X
I/O extension with encoder control - X
Version with C-Mount - X
2.2.1 Sensor types
Sensor name *1 min. operating distance/mm *2 Field of view /mm x mm Part no.
FA46-305-WCC-OBO6ES6 6 4 x 5 522-91151
FA46-305-WCC-OBO12ES6 22 6 x 8 522-91152
FA46-305-RCC-OBO6ES6 6 4 x 5 522-91153
FA46-305-RCC-OBO12ES6 22 6 x 8 522-91154
FA46-305-ICC-OBO6ES6 6 4 x 5 522-91175
FA46-305-ICC-OBO12ES6 22 6 x 8 522-91176
FA46-305-CC-OBOCSES6 *3, 4 C-Mount, dependent on lens C-Mount, dependent on lens 522-91155
FA46-301-WCC-OBO6LS5 6 4 x 5 522-91171
FA46-301-WCC-OBO12LS5 22 6 x 8 522-91172
FA46-301-RCC-OBO6LS5 6 4 x 5 522-91173
FA46-301-RCC-OBO12LS5 22 6 x 8 522-91174
*1 Other types available on request
*2 For greater operating distances (from approx. 100 mm) external illumination may be necessary.
The typical focus range is operating distance ± 5%.
*3 When the C-Mount version of FA 46 is in use, a C-Mount lens with a 6.6 mm intermediate ring or a C-Mount protective case
is required (see accessories chapter 8.10).
*4 IR illumination is only possible with C-Mount sensors.

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2.3 Characteristics FA 46 301/305 Codereader
301
305
Number of Jobs n n
Position tracking - X
Number of detectors 1 n
Type of detectors
- Pattern matching (X-, Y- Translation) - X
- Datacode X X
- Barcode X X
- Grey threshold - X
- Contrastt - X
4 Signal outputs 0-24 V DC PNP, 2 inputs X X
Ethernet interface / data transmission X X
RS 422 interface for data transmission X X
EtherNet/IP X X
Logic One level Multilevel
Sensor monitoring with viewer, job upload, etc. X X
I/O extension with encoder control X X
Version with C-Mount - X
2.3.1 Sensor types
Sensor name *1 min. operating distance/mm *2 Field of view /mm x mm Part no.
FA 46-305-WCC-CRO6ES6 6 4 x 5 522-91177
FA 46-305-WCC-CRO12ES6 22 6 x 8 522-91178
FA 46-305-RCC-CRO6ES6 6 4 x 5 522-91179
FA 46-305-RCC-CRO12ES6 22 6 x 8 522-91180
FA 46-305-ICC-CRO6ES6 6 4 x 5 522-91181
FA 46-305-ICC-CRO12ES6 22 6 x 8 522-91182
FA 46-305-CC-CROCSES6 3, 4 C-Mount, dependent on lens C-Mount, dependent on lens 522-91183
FA 46-301-WCC-CRO6LS6 6 4 x 5 522-91184
FA 46-301-WCC-CRO12LS6 22 6 x 8 522-91185
FA 46-301-RCC-CRO6LS6 6 4 x 5 522-91186
FA 46-301-RCC-CRO12LS6 22 6 x 8 522-91187
*1 Other types available on request
*2 For greater operating distances (from approx. 100 mm) external illumination may be necessary.
The typical focus range is operating distance ± 5%.
*3 When the C-Mount version of FA 46 is in use, a C-Mount lens with a 6.6 mm intermediate ring or a C-Mount protective case
is required (see accessories chapter 8.10).
*4 IR illumination is only possible with C-Mount sensors.

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2.4 Characteristics FA 46 Solar
305
Number of Jobs n
Position tracking X
Number of detectors n
Type of detectors
- Wafer detection X
4 Signal outputs 0-24 V DC PNP, 2 inputs X
Ethernet interface / data transmission X
RS 422 interface for data transmission X
EtherNet/IP X
Logic Multilevel
Sensor monitoring with viewer, job upload, etc. X
I/O extension with encoder control X
Version with C-Mount X
2.4.1 Sensor types
Sensor name *1 min. operating distance/mm *2 Field of view /mm x mm Part no.
FA46-305-WCC-SOO6ES6 370 170*225 522-91166
FA46-305-WCC-SOO12ES6 740 170*225 522-91167
FA46-305-RCC-SOO6ES6 370 170*225 522-91168
FA46-305-RCC-SOO12ES6 740 170*225 522-91169
FA46-305-CC-SOOCSES6 *3, 4 C-Mount, dependent on lens C-Mount, dependent on lens 522-91170
*1 Other types available on request
*2 e.g. full-frame inspection of a 6‘‘ wafer. The typical range of depth of focus is ± 5% around the working distance.
*3 When the C-Mount version of FA 46 is in use, a C-Mount lens with a 6.6 mm intermediate ring or a C-Mount protective case
is required (see accessories chapter 8.10).
*4 IR illumination is only possible with C-Mount sensors.

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3 Installation Instructions
3.1 Mechanical Installation
To ensure maximum accuracy of detection, the FA 46 Vision Sensor should be protected from
vibration.
Secure the connection cables with cable binders to prevent crushing or slipping.
Select a position for the FA 46 Vision Sensor in which interfering factors such as slight
differences in the position of the object or variations in illumination have little or no effect.
Screw the FA 46 Vision Sensor onto the mounting clamp „dovetail FA 46“ (supplied with the unit) and then onto a
suitable object. Use only the mounting clamp „dovetail FA 46“ (no. 543-11000) supplied with the unit (see chapter
8.11 dimensional drawing).
Observe the object clearance given in the table Field of View / Working Distance (see chapter 8.4).
To avoid interfering reection from the detection object, align the FA 46 Vision Sensor at an angle of approx. 10°-15°
with reference to the optical axis (g. 1).
Fine adjustment
Important: Fine adjustment of the FA 46 Vision Sensor should not be carried out until after electrical connection (see
chapter 3.2) and start-up (PC software installation(chapter 4).
A
min.10-15°
Fig. 1
155-00231
Height of eld of view
Width of eld of view
Working distance
A
0°
Codereader
Arrangement for dark-eld illumination
- for the prevention of direct reections and
accentuation of edges etc.
Arrangement for bright-eld illumination
- for transmitted light/ measuring tasks or for
the accentuation of highly-reective objects.
Fig. 1a
155-01277
305
FA 46-305 and
FA 46-301 CR only
Connection socket
Data (RS422
301
Height of eld of view
Width of eld of view
Working distance

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3.2 Electrical installation
The electrical installation of the FA 46 Vision Sensor must be carried out by a qualied
electrician.
When installing the FA 46 Vision Sensor , disconnect all electrical components from the power
supply.
When the unit is being used in a network, ensure that the network address (IP address) of the
FA 46 Vision Sensor set by the manufacturer at 192.168.100.100/24 with Subnetmask 255.255.255.0
is free and is not in use for any other unit connected to the system.
If necessary, re-set the IP address of the FA 46 Vision Sensor as described in the section „Net-
work settings“ (see chapter 3.3).
When the FA 46 Vision Sensor is in use, the protective caps supplied must be pushed onto the
M12 sockets (data and LAN) which are not in use. Failure to do this may cause malfunction.
3.2.1 Connection possibilities
For stand-alone operation (independent of PC /PLC) only connection 24 V DC
(see chapter 3.2.1.3) is required after start-up.
For electrical installation, connect wires as follows:
3.2.1.1 LED Display
Name Colour Meaning
Pwr. green Operating voltage
Err. red Error
Q1 yellow Result 1 (OUT1)
Q2 yellow Result 2 (OUT2)
Table1
Fig. 2
155-00232
3.2.1.2 Focussing screw
3.2.1.1 LED Display
3.2.1.3 24 V DC
M12 connection
socket
3.2.1.4 LAN
M12 connection
socket
3.2.1.5 Data (RS422)
M12 connection
socket
LAN
24 V DC (I/O)
DATA
FA 46 PC
24 V DC
PLC
(RS422)
(Ethernet)
Fig. 3
155-01237
Codereader
305
FA 46-305 and
FA 46-301 CR only
Connection socket
Data (RS422
301
Codereader
305
301

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3.2.1.2 Focussing screw
Focussing screw to adjust focus.
3.2.1.3 24 V DC Connection
M12 Connection socket for 24 V DC voltage supply and digital I/O.
The exact plug connection see table2, chapter 8.5.
3.2.1.4 LAN Connection
M12 Connection socket for Ethernet connection.
The exact plug connection see table 3, chapter 8.5.
Use only the correct network cables (see accessories table chapter 8.10).
Direct connection of the FA 46 Vision Sensor to a PC (recommended):
FA 46 PC
RJ45M12
CI L4MGK/RJ45G-GS-xm-PUR
Ethernet cable (crossover)
Fig. 4
155-01195
FA 46
PC
RJ45 M12
RJ45 RJ45
AA-RJ45
CI RJ45-1mK
CI L4MGK/RJ45G-S-xm-PUR
Ethernet cable (straight)
Ethernet
connector Ethernet
cross cable
Fig. 5
155-01196
alternatively
Connection of the FA 46 Vision Sensor to a PC via a network:
Fig. 6
155-01197
FA 46 PC
RJ45M12
CI L4MGK/RJ45G-S-xm-PUR
RJ45RJ45
Ethernet cable (straight) Standard
network cable
Network
e.g. switch, hub etc.
305
Codereader
301
FA 46-305 and FA 46-301 CR only
3.2.1.5 Data (RS422) Connection
M12 Connection socket for DATA serial interface, RS422.
The exact plug connection see table 4, chapter 8.5.

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3.3 Network settings
The following instructions indicate how to change the network conguration of the PC and the
FA 46 Vision Sensor.
If incorrect settings are used, the network connections in the computer may be lost.
To be on the safe side, note the former settings for later use if required.
Following this procedure, it may be necessary to re-start the system.
In order to determine which IP addresses are allowed in your network or locally in your PC, and
to carry out the necessary settings on your PC, contact the system administrator beforehand.
The illustrations, dialogues and menus originate from the operating system Microsoft Windows
XPTM. The illustrations are similar in other operating systems.
3.3.1 Basic settings for PC and FA 46 Vision Sensor
To congure the FA 46 Vision Sensor with a PC it is essential that a network board and the TCP/IP LAN- connection
is installed on the PC. (This also applies when the PC is not connected to a network. See also chapter 3.2, Electrical
Connection). The FA 46 supports the automatic recognition of the Ethernet transmission rate, but 100 MBit at the
most.
There are two alternatives to congure and parameterize the FA 46 Vision Sensor.
1. Direct Connection
2. Network Connection
3.3.1.1. Direct Connection - Setting the IP Address of the PC
To connect the Vision Sensor FA 46 to a PC via Ethernet the IP addresses of both devices have to correspond. The
default IP of the FA 46 is 192.168.100.100/24 with Subnetmask = 255.255.255.0. To establish a direct connection,
the PC must be set to a corresponding, xed IP address like follows.
1. Click on Start Control Panel Network Connection Local Area Connection Properties the window
"Local Area Connection Properties" is open.
2. In the list „This connection requires following elements“ select the option „Internet Protocol (TCP/IP)“ and then
click the button „Properties“.
3. In the following window (see g. 7) set the desired IP address of the PC and the sub-network data.
4. Conrm entries with OK
Microsoft Windows 98/ME™ requires a reboot
after modication of the IP conguration.
Example:
The FA 46 Vision Sensor is pre-set to IP address 192.168.100.100
and subnet mask 255.255.255.0.
In this case, the IP address may be set to any value between
192.168.100.1 and 192.168.100.254, with the exception of the sen-
sor IP address (192.168.100.100).
To alter the sensor’s IP address, see Commissioning
(chapter 3.3.1.2).
Fig. 7
155-00506

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Sensor correctly connected?
- Power supply 24V DC
- Network cable (cross-over) no. 902-51762
Electrical connection OK?
- green Pwr LED on FA 46 active?
- Status LED on network adapter active?
- and/or LAN Status shows "Connection
established". (system control network
connections LAN-Connection status)
Connect Sensor correctly!
- Power supply 24V DC
- Network cable (cross-over) no. 902-51762
no
yes
no
SensoFind finds Sensor?
- Start SensoFinder
- Press button "Find"
- Mark Sensor
- Is "Connect" button aktive?
"Repair" Network connection
Check with system administrator,
can be problematic!
Start system control network connections right mouse click
on LAN connection used repair
(delets ARP Cache).
Check IP-Connection
- in command prompt:ping 192.168.100.100
(sensor's IP -address) [ENTER] .
When four positive answers have been emitted, continue with
"Yes" (Command prompt:
Start all programs accessories command prompt)
SensoFind starts user- software?
- Double click on sensor in the list
- PC / application- software starts
Chek sensor- and software version
Sensor version is displayed in the SensoFind (e.g. 1.0.0.0).
Compatibility table and suitable software under www.sensopart.de
no
Now the parameter setting of the sensor /
application can be done
yes
yes
yes
yes
PC's IP address matches sensor?
Sensor IP: 192.168.100.100/24 (default)
- PC: e. g. 192.168.100.101/24
( /24 means 24Bit subnet mask =
255.255.255.0)
yes
Deacticate / adjust firewall
Check with sytem administrator
IP-Connection test (see above)
Attention!
Reactivate firewall once parameters settings
have been completed.
no
no
no
Important:
To configure the PC via direct connection, the PC's IP configuration must be changed. Inform the system administrator of
this change in advance!
Check settings/correct
PC's IP (fixed IP corresponding with sensor):
e.g. 192.168.100.101; - subnetmask: 255.255.255.0
Configuration: Start system control network connections 
LAN-Connection properties internet protocol (TCP/IP)
yes
yes
no
yes yes
Proceeding/Troubleshooting - Direct Connection
Creating a functioning ethernet connection between FA 46 Vision Sensor and PC
Fig. 8
155-01198

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3.3.1.2. Network Connection - Setting the IP address of the FA 46 Vision Sensor
Before connecting the sensor in the network, check with the network administrator whether
the sensor’s address has already been assigned (default: 192.168.100.100 with subnet mask
255.255.255.0). This can otherwise cause network failure.The set IP address is to be noted on
the enclosed label. The label is then to be stuck on the sensor in a clearly visible place after
installation.
Network connection speed:
The sensor must only be operated with 100MBit/full-duplex when using VGA resolution and
SensoView.
Sensor’s IP still free:
Connect sensor to network and then set the sensor’s IP to match the PC according to the administrator’s specica-
tions, as follows.
Sensor IP already assigned:
1. First connect sensor and PC directly (see chapter 3.3.1.1) and set an authorised IP address in the sensor.
2. Connection via the network can then be carried out.
First ensure electrical connection (see chapter 3.2) and installation of PC software (see chapter 4 Commissioning)
have been completed.
To set the IP address on the FA 46 Vision Sensor, the following steps are to be carried out in the PC software:
1. Start SensoFind
2. Mark Sensor.
3. Set sensor’s new IP address with “Settings”.
This was assigned by the system administrator, see
g. 9. The PC’s IP address is shown in the status
bar under the buttons.
4. Restart the sensor (disconnect power supply for 5
seconds).
5. Close SensoFind and restart,
6. Mark sensor and connect.
Fig. 9
155-01200
Fig. 10
155-01201
Modication of the standard gateway enables operation
in different sub-networks. Only alter this setting after
consultation with the administrator.
Automatic integration of a new computer or sensor in the existing network without
manual conguration is possible through DHCP. Normally, automatic supply of IP
address must only be set on the sensor, the client. When the sensor is started in the
network, it can obtain the IP address, net mask and gateway from a DHCP server.
Activation of DHCP mode is carried out via the “Settings” button by activating the
checkbox “DHCP“. As one and the same FA 46 can thus have different IP addres-
ses at different times, a sensor name must be attributed when activating the DHCP.
Should several FA 46s be in one network, different names must be used.
If a FA 46 with DHCP is switched on in a network without a DHCP server, the FA 46 automatically
sets the IP address to 192.168.0.65. This can be the case, e.g. in the case of power/server failure
or the restart of a system after shutdown as the DHCP server may boot slower than the FA 46.
Make sure that the FA 46 is only switched on when the DHCP server is available.

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Sensor correctly connected?
- Power supply 24V DC
- Networkcable (not crossed) Nr. 902-51761
Electrical connection OK?
- green PWR LED at FA 46 active?
- Status LED at networkadapter active?
- and/or LAN Status shows "Connection
established". (system control Network-
connections LAN-Connection Status)
Ask system administrator whether the IP
address 192.168.100.100/24 is free?
Connect Sensor correctly!
- Power supply 24V DC
- Networkcable (not crossed) Nr. 902-51761
no
yes
no
SensoFind finds Sensor with new IP?
- Start SensoFind
- Press button "Find"
- Mark Sensor
- Is "Connect" Button aktive?
Important:
To configure the FA 46 Vision Sensor for the network, it must be integrated in the network. Before connection, check whether
the sensor's address has already been assigned (default: 192.168.100.100/24). Network failure can otherwise occur.
Configuration of the sensor requires the FA 46 software and communication between sensor and PC. The sensor requires a
free IP address*1) to establish this connection.
"Repair" network connection
Check with system administrator,
can be problematic!
Start system control network connections
right mouse click on LAN connection
usedRepair (deletes ARP Cache).
Check IP connection
- in command prompt: ping xxx.xxx.xxx.xxx
(sensor's IP address*1) [ENTER] .
When four positive answers have been emitted, continue with
"yes" (Command prompt:
Start All Programs Accessories Command prompt)
SensoFind starts applicaiton- software?
- Double click on sensor in list
- PC software starts
Check Sensor- and Softwareversion
Sensor version is displayed in SensoFind (e.g. 1.0.0.0). Compatibility
table and suitable software under www.sensopart.com
no
Parameter settings can now be carried out on
the sensor
Reconfigure alternative IP address via direction
connection (see 3.3.1.1. Direct connection)
no
yes
yes
yes
Configure sensor's IP address
Set IP IP address *1) and enter subnet mask
set IP restart sensor
(disconnect power supply for 6 sec.)
yes
yes
yes
yes
*1) a suitable, new, free IP address is assigned by the system administrator
SensoFind finds Sensor?
Insert sensor in network and switch on
start SensoFind select sensor
yes
yes
no
Deacticate / adapt firewall
Check with system administrator
Check IP-Connection
When four positive answers are emitted, continue with "yes".
Attention!
Reactivate firewall once parameters settings have been
completed.
no
no
no
yes
yes
Proceeding/Troubleshooting - Network Connection
Establishing an operational Ethernet connection between FA 46 Vision Sensor and PC
Fig. 11
155-01199

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4 Commissioning / Short guide
The FA 46 Vision Sensor can only be operated with the enclosed software. The latest versions
are available under www.sensopart.com. The PC software must always concur with the appropri-
ate sensor rmware (VXX).
Administrator rights are required to be able to install software under Windows®, 2000 SP4, XP
SP2, VISTA™ or 7.
In order to begin commissioning of the FA 46 Vision Sensor, the following steps must be carried out:
1. Switch on power supply (+UB) of FA 46 Vision Sensor.
2. When rst commissioning the FA 46 Vision Sensor, install the enclosed PC software version X.X, on a PC.
Once the CD has been inserted, the internet browser should start automatically. If the autorun function has
been deactivated, the start page can also be started from the CD with a double click on start.exe.
Deinstallation
System control Software FA 46 Vision Sensor Remove
or
Start Progamme SensoPart FA 46 Vision Sensor Remove FA 46 SensoFind
3. In the start menu, the programme group “SensoPart / FA 46 Vision Sensor“ is created with the entry
„FA 46 SensoFind“.
4. „Start “FA 46 SensoFind“ the “SensoFind“ user interface appears.
4.1 Structure of PC software
The PC software is organised into the following three modules:
- SensoFind:
Selection of a sensor or sensor simulation for conguration or display (monitoring), or modication of different
basic settings.
- SensoCong:
Conguration of FA 46 Vision Sensor for one or several inspection tasks (jobs) in six logical operating steps.
- SensoView:
Display and monitoring of images and results from connected sensors, as well as job upload.
Fig. 12
155-01233

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4.2 SensoFind
In this programme, you can select a sensor or a sensor simulation for conguration or display (monitoring) and carry
out different basic settings.
A
B
C
D
Fig. 13
155-01202
A) Active sensors
This list displays all the FA 46 Vision Sensors which can be controlled from the PC.
B) Sensors for simulation mode
All the sensors available for ofine simulation are displayed here.
C) Functions
·Find
Activates another search procedure
·Congure
Congures a connected sensor or sensor simulation
·Display
Displays image or result data from a connected sensor
The sensor’s network settings can be modied via the menu bar “File / Settings”.
D) Online help
Context-sensitive help on the current topic

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4.2.1 Conguring or displaying sensors
In order to open a sensor for conguration or display, mark the required sensor in the list “Active sensors“, then click
on the button “Congure“ to start the “SensoCong“ module, or on the button “Display“ for the “SensoView“ module.
4.2.2 Sensor simulation
To open a sensor for ofine simulation, mark the required sensor in the “Sensors for simulation mode“ list, then click
on the button “Congure“ to start the module “SensoCong“.
4.2.3 Passwords
When rst started-up after installation, password entry is completely deactivated and auto login is preset to
administrator.
If parameter settings are to be protected from unauthorised access, passwords should be given for the “Admin“ and
“User“ password levels, see below. This can be called up via the menu bar File / User administration or via the button
with the key symbol in the toolbar.
Password levels:
Fig. 14
155-01203
In order to be able to use the “Congure“ function after the assignment of passwords, it is now necessary to login by
clicking on the toolbar login button , and then entering the assigned password.
Fig. 15
155-01205
Allocating an empty password means the password can be conrmed without any further entry. Activation of the
“Deactivate password request“ checkbox, permanently deactivates password request.
If passwords have been assigned and then forgotten, it is possible to reset passwords to delivery status by reinstal-
ling the software.