SEW-Eurodrive ECDriveS ECC-DFC User manual

*23097728_0117*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
ECDriveS®
ECC-DFC Fieldbus Controller
Edition 01/2017 23097728/EN

SEW-EURODRIVE—Driving the world

Table of Contents
Manual –ECC-DFC field bus controller
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Table of Contents
1. General information.............................................................................................................6
1.1. About this documentation.........................................................................................6
1.2. Structure of the safety notes.....................................................................................6
1.3. Rights to claim under limited warranty......................................................................7
1.4. Exclusion of liability..................................................................................................7
1.5. Other applicable documentation...............................................................................8
1.6. Product names and trademarks ...............................................................................8
1.7. Copyright notice.......................................................................................................8
2. Safety notes .........................................................................................................................9
2.1. Preliminary information.............................................................................................9
2.2. User obligations .......................................................................................................9
2.3. Target group ..........................................................................................................10
2.4. Designated use......................................................................................................10
2.5. Functional safety technology..................................................................................11
2.6. Transport................................................................................................................11
2.7. Installation/assembly..............................................................................................11
2.8. Restrictions of use..................................................................................................11
2.9. Electrical connection ..............................................................................................12
2.10. Required preventive measure ................................................................................12
2.11. Stationary use........................................................................................................12
2.12. Startup/operation....................................................................................................12
3. Introduction........................................................................................................................14
3.1. The concept...........................................................................................................14
3.2. Module properties ..................................................................................................14
3.3. Characteristics of the ECC-DFC fieldbus controller................................................15
3.4. Overview of the hardware ......................................................................................16
4. Hardware connections ......................................................................................................18
4.1. Left and right motor connections............................................................................18
4.2. Left and right sensor connections...........................................................................19
4.3. Left and right Ethernet connections........................................................................20

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Produkthandbuch –ECC-DFC field bus controller
4.4. Power connections.................................................................................................22
5. Connections for linear conveyors ....................................................................................25
5.1. Example 1 –Two-zone controller...........................................................................25
5.2. Example 2 –Single-zone controller........................................................................26
5.3. Example 3 –Double-motor-roller, single-zone control............................................26
5.4. Examples of invalid configuration...........................................................................26
5.5. Definition of motor direction of rotation...................................................................27
6. Status displays ..................................................................................................................28
6.1. Communication......................................................................................................28
6.2. Network and module function.................................................................................28
6.3. Motors....................................................................................................................29
6.4. Sensors..................................................................................................................29
6.5. Power.....................................................................................................................29
7. Auto configuration of the linear conveyor.......................................................................30
7.1. Definition of a linear conveyor................................................................................30
7.2. Installation of the ECShell engineering software.....................................................30
7.3. Definition of the ECC-DFC Ethernet.......................................................................31
7.4. Connect PC to the fieldbus controller network........................................................33
7.5. Auto configuration procedure .................................................................................33
7.6. Results of auto configuration..................................................................................37
7.7. Jam statuses..........................................................................................................41
7.8. Network error .........................................................................................................42
7.9. Low voltage fault....................................................................................................42
7.10. Automatic module replacement..............................................................................42
7.11. Module replacement...............................................................................................43
8. ECShell engineering software...........................................................................................45
8.1. Introduction............................................................................................................45
8.2. Options for configuring the IP address of a PC.......................................................46
8.3. ECShell main window.............................................................................................53
8.4. Establishing a connection with the ECC-DFC fieldbus controller............................54
8.5. Advanced dialog.....................................................................................................68

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9. Appendix A –Dimensions and Installation Instructions.................................................88
9.1. ECC-DFC module dimensions ...............................................................................88
10. Appendix B –Configuring the PC for Ethernet subnetworks.........................................90
10.1. IP addresses and subnetworks ..............................................................................90
10.2. Configuration example ...........................................................................................91

General information
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Manual –ECC-DFC field bus controller
1. General information
1.1. About this documentation
This documentation is an integral part of the product. The documentation is in-
tended for all employees who carry out assembly, installation, startup, and ser-
vice work on the product.
Make sure that the documentation is available in a legible condition. You must
ensure that persons responsible for the system and its operation and persons
who work on the product on their own responsibility have read the entire docu-
mentation carefully and understood it. If anything is unclear or you require further
information, contact SEW-EURODRIVE.
1.2. Structure of the safety notes
1.2.1. Meaning of signal words
The following table shows the graduation and meaning of the signal words in the
safety notes.
Signal word
Meaning
Consequences if disregarded
DANGER
Imminent danger
Severe or fatal injuries
WARNING
Possible dangerous situation
Severe or fatal injuries
CAUTION
Possible dangerous situation
Minor injuries
NOTICE
Possible damage to property
Damage to the drive system
or its environment
INFORMATION
Useful information or tip: Simplifies
handling of the drive system.
1.2.2. Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several ac-
tions pertaining to one subject. The hazard symbols that are used either indicate
a general danger or a specific danger.
The formal structure of a section-related safety note can be seen here:
SIGNAL WORD!
Nature and source of danger.
Possible consequence(s) if disregarded.
Measure(s) for preventing the danger.

General information
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Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol
Meaning
General hazard location
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of risk of crushing
Warning of suspended load
Warning of automatic start-up
1.2.3. Structure of embedded safety notes
The embedded safety notes are directly integrated into the action instructions just
before the description of the dangerous step.
This is the formal structure of an embedded safety note:
SIGNAL WORD! Nature and source of danger. Possible consequence(s) if dis-
regarded. Measure(s) for preventing the danger.
1.3. Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free opera-
tion and fulfillment of any rights to claim under limited warranty. Read the docu-
mentation before you start working with the product!
1.4. Exclusion of liability
Read the information in this documentation. This is a prerequisite for safe opera-
tion. The products will only achieve the specified product characteristics and per-
formance characteristics if these requirements are met. SEW-EURODRIVE as-
sumes no liability for injury to persons or damage to equipment or property result-

General information
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Manual –ECC-DFC field bus controller
ing from non-observance of these operating instructions. In such cases, SEW-
EURODRIVE assumes no liability for defects.
1.5. Other applicable documentation
Observe the associated documentation for all other components.
1.6. Product names and trademarks
The brands and product names mentioned in this documentation are trademarks
or registered trademarks belonging to the respective titleholders.
1.7. Copyright notice
© 2017 –SEW-EURODRIVE. All rights reserved. Copyright law prohibits the un-
authorized reproduction, modification, distribution, and use of this document, in
whole or in part.

Safety notes
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2. Safety notes
2.1. Preliminary information
The following basic safety notes are intended to avoid injuries and property dam-
age, and they mainly relate to the use of the products documented here. If you
also use other components, also pay attention to the warnings and safety notes
that apply to them.
2.2. User obligations
As the user, you must ensure that the basic safety notes are observed and com-
plied with. You must ensure that persons responsible for the system and its oper-
ation and persons who work on the product on their own responsibility have read
the entire documentation carefully and understood it. Consult SEW-EURODRIVE
if anything is unclear or you require further information.
As the user, you must ensure that all of the work listed in the following is carried
out only by qualified specialists:
Transport
Storage
Setup and assembly
Installation and connection
Startup
Maintenance
Shutdown
Disassembly
Waste disposal
Ensure that the persons who work on the product pay attention to the following
regulations, conditions, documentation, and information:
National and regional regulations governing safety and accident prevention
Warning and safety signs on the product
All other associated project planning documents, installation notes, startup instruc-
tions, wiring diagrams, and wiring plans
Do not fit, install, or start up damaged products
All system-specific specifications and conditions
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. When doing this, observe the safety condi-
tions and laws concerning technical working materials and the accident preven-
tion regulations.

Safety notes
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Manual –ECC-DFC field bus controller
2.3. Target group
Specialist for mechanical work
All mechanical work must be carried out by a qualified specialist. Qualified spe-
cialists in the context of this documentation are persons familiar with the design,
mechanical installation, troubleshooting, and maintenance of the product and
have the following qualifications:
Qualification in the mechanical area in accordance with the national regulations
Knowledge of this documentation
Specialist for electrotechnical work
All electrotechnical work must be carried out by a trained electrical specialist.
Electrical specialists in the context of this documentation are persons who are
familiar with electrical installation, startup, troubleshooting, and maintenance of
the product and who have the following qualifications:
Qualification in the electrotechnical area in accordance with the national regula-
tions
Knowledge of this documentation
These persons must also be familiar with the relevant safety regulations and laws
as well as the other standards, directives, and laws specified in this documenta-
tion. The above-mentioned persons must have the express authorization of the
company to start up, program, parameterize, label, and ground units, systems,
and circuits in accordance with the standards of safety technology.
Instructed persons
All work in the other areas of transportation, storage, operation, and waste dis-
posal must be carried out by persons with sufficient instruction. These instruc-
tions must enable the persons to carry out the required activities and work steps
safely and in accordance with regulations.
2.4. Designated use
The product is intended for installation in electrical plants or machinery.
When installed in machinery, startup (i.e., start of designated operation) is prohib-
ited until it has been determined that the machine is compliant with the local laws
and directives. In the respective area of application, particular attention must be
paid to the Machinery Directive 2006/42/EC and the EMC Directive 2014/30/EC.
The standards mentioned in the declaration of conformity apply to the product.
Use of the product in explosion-proof atmospheres is prohibited, unless it is ex-
pressly intended for this purpose.
Air-cooled motors/gearmotors are designed for ambient temperatures of -10 °C to
40 °C and installation altitudes ≤ 1000 m above sea level. Note that information
on the nameplate may differ. The conditions at the usage location must comply
with all the specifications on the nameplate.