SEW-Eurodrive MOVIPRO PHE10A-3 X A-00 Series User manual

*31544673_0923*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Drive and Application Controller
MOVIPRO® PHE10A-…-3.X…A-00/…
Edition 09/2023 31544673/EN

SEW-EURODRIVE—Driving the world

Table of Contents
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/… 3
Table of Contents
1 General information.................................................................................................................. 6
1.1 About this documentation ...............................................................................................6
1.2 Structure of the safety notes ...........................................................................................6
1.3 Decimal separator in numerical values ...........................................................................7
1.4 Rights to claim under limited warranty ............................................................................7
1.5 Other applicable documentation .....................................................................................7
1.6 Recycling, reprocessing, reuse.......................................................................................7
1.7 Product names and trademarks......................................................................................7
1.8 Copyright notice ..............................................................................................................7
2 Safety notes .............................................................................................................................. 8
2.1 Preliminary information ...................................................................................................8
2.2 Duties of the user............................................................................................................8
2.3 Target group ...................................................................................................................9
2.4 IT security .....................................................................................................................10
2.5 Designated use .............................................................................................................10
2.6 Functional safety technology ........................................................................................11
2.7 Transport.......................................................................................................................12
2.8 Installation/assembly.....................................................................................................12
2.9 Electrical installation .....................................................................................................12
2.10 Protective separation ....................................................................................................13
2.11 Startup/operation ..........................................................................................................14
3 Device structure ..................................................................................................................... 15
3.1 Type designation...........................................................................................................15
3.2 Short designation ..........................................................................................................16
3.3 Scope of delivery ..........................................................................................................16
3.4 Labels on the device .....................................................................................................17
3.5 Device overview............................................................................................................19
3.6 Accessories...................................................................................................................20
3.7 Operating principle........................................................................................................21
3.8 Function units................................................................................................................25
4 Functional safety .................................................................................................................... 29
4.1 Integrated safety technology.........................................................................................29
4.2 Safety requirements......................................................................................................32
4.3 Connection variants ......................................................................................................34
5 Mechanical installation .......................................................................................................... 36
5.1 Requirements................................................................................................................36
5.2 Mounting position..........................................................................................................37
5.3 Minimum clearance.......................................................................................................37
5.4 Cooling..........................................................................................................................39
5.5 Installation.....................................................................................................................39
6 Electrical installation.............................................................................................................. 41
6.1 Three-phase current power supply ...............................................................................41
6.2 MOVITRANS® power supply........................................................................................45
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Table of Contents
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/…
4
6.3 UL-compliant installation...............................................................................................47
6.4 Protective measures against electrical hazards............................................................49
6.5 Motor types ...................................................................................................................54
6.6 Cable routing.................................................................................................................54
6.7 Shielding .......................................................................................................................55
6.8 Using prefabricated cables ...........................................................................................55
6.9 Terminal strips ..............................................................................................................56
6.10 Electrical connections ...................................................................................................60
7 Startup ..................................................................................................................................... 84
7.1 For your safety ..............................................................................................................84
7.2 Requirements................................................................................................................84
7.3 Device configuration .....................................................................................................84
8 Operation................................................................................................................................. 86
8.1 For your safety ..............................................................................................................86
8.2 Relative cyclic duration factor (cdf) ...............................................................................87
8.3 Duty cycles....................................................................................................................87
8.4 Status and error messages...........................................................................................88
8.5 IT security .....................................................................................................................89
9 Service..................................................................................................................................... 90
9.1 Inspection/maintenance................................................................................................90
9.2 Device replacement ......................................................................................................90
9.3 Status display................................................................................................................91
9.4 Acknowledging fault messages.....................................................................................91
9.5 Electronics Service by SEW‑EURODRIVE...................................................................91
9.6 Cleaning........................................................................................................................91
9.7 Shutdown......................................................................................................................92
9.8 Storage .........................................................................................................................92
9.9 Three-phase current power supply ...............................................................................93
9.10 MOVITRANS® power supply........................................................................................93
9.11 IT security guidelines for secure disposal.....................................................................94
9.12 Waste disposal..............................................................................................................95
10 Technical data......................................................................................................................... 96
10.1 Marks ............................................................................................................................96
10.2 General .........................................................................................................................97
10.3 Current reduction (derating)..........................................................................................98
10.4 Input data......................................................................................................................99
10.5 Output data ...................................................................................................................99
10.6 Axis data .....................................................................................................................100
10.7 Motor types .................................................................................................................101
10.8 Information pursuant to EU Ecodesign Regulation 2019/1781...................................104
10.9 Auxiliary axes..............................................................................................................105
10.10 Communication and control unit .................................................................................106
10.11 Safety technology .......................................................................................................107
10.12 Dimension drawings....................................................................................................108
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Table of Contents
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/… 5
10.13 Hybrid cable type "D" ..................................................................................................110
10.14 Hybrid cable type "E" ..................................................................................................112
Index ...................................................................................................................................... 114
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1General information
About this documentation
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/…
6
1 General information
1.1 About this documentation
The documentation at hand is the original.
This documentation is an integral part of the product. The documentation is intended
for all employees who perform work on the product.
Make sure this documentation is accessible and legible. Ensure that persons respon-
sible for the systems and their operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or if you require further
information, contact SEW‑EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the graduation and meaning of the signal words in the
safety notes:
Signal word Meaning Consequences if not observed
DANGER Imminent danger Death or severe injuries
WARNING Possibly dangerous situation Death or severe injuries
CAUTION Possibly dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous step.
This is the formal structure of an embedded safety note:
 SIGNAL WORD! Type and source of danger. Possible consequence(s) if disre-
garded. Measure(s) to prevent danger.
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1
General information
Decimal separator in numerical values
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/… 7
1.3 Decimal separator in numerical values
In this document, a period is used to indicate the decimal separator.
Example: 30.5kg
1.4 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
1.5 Other applicable documentation
Observe the corresponding documentation for all additional components.
1.6 Recycling, reprocessing, reuse
SEW‑EURODRIVE GmbH & Co KG strives to use as few new natural resources as
possible in the production of its products. An important aspect of this is the circular
economy with the recycling of materials as well as the inspection and/or reprocessing
of returned components and their reuse in new products. SEW‑EURODRIVE GmbH &
Co KG only uses these processes if the resulting materials and components are of the
same quality as new parts.
1.7 Product names and trademarks
The product names mentioned in this documentation are trademarks or registered
trademarks of the respective titleholders.
1.8 Copyright notice
©2023SEW‑EURODRIVE. All rights reserved. Copyright law prohibits the unautho-
rized reproduction, modification, distribution and use of this document – in whole or in
part.
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2Safety notes
Preliminary information
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8
2 Safety notes
2.1 Preliminary information
The following general safety notes serve the purpose of preventing injury to persons
and damage to property. They primarily apply to the use of products described in this
documentation. If you use additional components, also observe the relevant warning
and safety notes.
2.2 Duties of the user
As the user, you must ensure that the basic safety notes are observed and complied
with. Make sure that persons responsible for the machinery and its operation as well
as persons who work on the device independently have read through the documenta-
tion carefully and understood it.
As the user, you must ensure that all of the work listed in the following is carried out
only by qualified specialists:
• Setup and installation
• Installation and connection
• Startup
• Maintenance and repairs
• Shutdown
• Disassembly
Ensure that the persons who work on the product pay attention to the following regula-
tions, conditions, documentation, and information:
• The national and regional regulations governing safety and the prevention of acci-
dents
• The warning and safety signs on the product
• All other associated project planning documents, installation and startup instruc-
tions, as well as wiring diagrams
• Do not assemble, install or operate damaged products
• All system-specific specifications and regulations
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. Observe the applicable safety regulations and leg-
islation governing technical work equipment and accident prevention regulations.
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2
Safety notes
Target group
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/… 9
2.3 Target group
Specialist for me-
chanical work
Any mechanical work may be performed only by adequately qualified specialists. Spe-
cialists in the context of this documentation are persons who are familiar with the
design, mechanical installation, troubleshooting, and maintenance of the product, and
who possess the following qualifications:
• Qualifications in the field of mechanics in accordance with the national regulations
• Familiarity with this documentation
Specialist for elec-
trotechnical work
Any electrotechnical work may be performed only by electrically skilled persons with a
suitable education. Electrically skilled persons in the context of this documentation are
persons who are familiar with electrical installation, startup, troubleshooting, and main-
tenance of the product, and who possess the following qualifications:
• Qualifications in the field of electrical engineering in accordance with the national
regulations
• Familiarity with this documentation
Additional qualifi-
cations
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation.
The persons must have the express authorization of the company to operate, pro-
gram, parameterize, label, and ground devices, systems, and circuits in accordance
with the standards of safety technology.
Instructed persons All work in the areas of transport, storage, installation, operation and waste disposal
may only be carried out by persons who are trained and instructed appropriately.
These instructions must enable the persons to carry out the required activities and
work steps safely and in accordance with regulations.
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2Safety notes
IT security
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/…
10
2.4 IT security
2.4.1 Contact
If you need support with the configuration, contact SEW‑EURODRIVE Service. You
can obtain information about current security-related issues by e-mail or on the
Product Security Management website. There you will find various contact options for
reporting security-related problems.
2.4.2 IT security of the product
The product can be set to different access levels. Certain parameters are protected by
these access levels. Authentication is implemented by using static access data. This
data is not used to defend against attacks on IT security but to protect against uninten-
tional modification.
2.4.3 IT security of the environment
For drive and control components that are integrated in a network (e.g. fieldbus or
Ethernet network), settings can even be made from more remote locations. This en-
tails the risk of a parameter change not being visible externally, resulting in unexpect-
ed – but not uncontrolled – system behavior, and this may impact negatively on opera-
tional safety and reliability, system availability or data security.
Ensure that unauthorized access is prevented, particularly with respect to Ethernet-
based networked systems and engineering interfaces. Using IT‑specific security stan-
dards, such as network segmentation, adds to the protection of access to the ports.
For an overview of the ports and of the services provided by the communication inter-
faces, refer to Online Support. The IT security of the product is only guaranteed when
used in an environment secured by defense-in-depth strategies.
Ensure that clear responsibility for security is ensured during operation.
SEW‑EURODRIVE recommends an IT security management system in accordance
with ISO/IEC27001 and ISO/IEC62443‑2‑4.
2.5 Designated use
The product is intended for installation in electrical systems or machines.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery - elec-
trical equipment of machines). The product meets the requirements stipulated in the
Low Voltage Directive 2014/35/EU.
The standards given in the declaration of conformity apply to the product.
The systems can be mobile or stationary.
The motors must be suitable for operation with inverters.
Only connect ohmic/inductive loads.
The product can be used to operate the following motors in industrial and commercial
systems:
• AC asynchronous motors with squirrel-cage rotor
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2
Safety notes
Functional safety technology
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/… 11
Technical data and information on the connection conditions are provided on the
nameplate and in chapter "Technical data" in the documentation. Always comply with
the data and conditions.
Unintended or improper use of the product may result in severe injury to persons and
damage to property.
Do not use the product as a climbing aid.
2.5.1 Restrictions under the European WEEE Directive 2012/19/EU
Options and accessories from SEW-EURODRIVE may only be used in combination
with products from SEW-EURODRIVE.
2.5.2 Restrictions of use
The following applications are prohibited unless the device is explicitly designed for
such use:
• Use in potentially explosive areas.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation.
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1.
• Use at an elevation of more than 4000m above sea level
The product can be used at altitudes above 1000m above sea level up to 4000 m
above sea level under the following conditions:
• The reduction of the nominal output current and/or the line voltage is considered
according to the data in chapter "Technical data"(→296) in the documentation.
• Above 2000m above sea level, the air and creepage distances are only sufficient
for overvoltage class II according to EN60664. At altitudes above 2000m above
sea level, limiting measures must therefore be taken that reduce the line side over-
voltage from category III to category II for the entire system.
• If a protective electrical separation (in accordance with EN 61800‑5‑1 and
EN 60204‑1) is required, then implement this outside the product at altitudes of
more than 2000m above sea level.
2.6 Functional safety technology
The product must not perform any safety functions without a higher-level safety sys-
tem unless explicitly allowed by the documentation.
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2Safety notes
Transport
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/…
12
2.7 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product or the packaging is dam-
aged, do not assemble, install, connect, or start up the product. If the packaging is
damaged, the product itself may also be damaged.
Observe the following notes when transporting the device:
• Ensure that the product is not subject to mechanical impact.
• Before transportation, cover the connections with the supplied protection caps.
• Only place the product on the cooling fins or on the side without connectors during
transportation.
• Always use all attachment points if available. The attachment points are designed
to carry only the mass of the product. Do not apply any additional loads.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in chapter "Technical data"(→296)
of the documentation.
2.8 Installation/assembly
Ensure that the product is installed and cooled in accordance with the regulations in
the documentation.
Protect the product from excessive mechanical strain. The product and its mounted
components must not protrude into the path of persons or vehicles. Ensure that no
components are deformed or no insulation spaces are modified, particularly during
transportation. Electrical components must not be mechanically damaged or de-
stroyed.
Observe the notes in chapter "Mechanical installation" (→ 2 36) in the documenta-
tion.
2.9 Electrical installation
Ensure that all of the required covers are correctly attached after the electrical installa-
tion.
Make sure that preventive measures and protection devices comply with the applica-
ble regulations (e.g. EN60204-1 or EN61800-5-1).
2.9.1 Stationary application
The necessary preventive measures for the product are:
Type of energy transfer Preventive measure
Direct power supply Ground connection
MOVITRANS® contactless energy trans-
fer system
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2
Safety notes
Protective separation
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/… 13
2.9.2 Mobile application
The necessary preventive measures for the product are:
Type of energy transfer Preventive measure
Direct power supply Ground connection
MOVITRANS® contactless energy trans-
fer system
Protection through protective separation
Discharge measures against electrostatic
discharge (ESD) and capacitive coupling
2.10 Protective separation
The product meets all requirements for protective separation of power and electronics
connections in accordance with IEC 61800-5-1. The connected signal circuits must
meet requirements according to SELV (Safety Extra Low Voltage) or PELV (Protective
Extra Low Voltage) to ensure protective separation. The installation must meet the re-
quirements for protective separation.
In order to avoid exceeding the permitted contact voltages in SELV or PELV power cir-
cuits in the event of a fault, continuous equipotential bonding is required in the vicinity
of these power circuits. If this is not possible, other preventive measures must be
taken. These preventive measures are described in IEC61800-5-1.
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2Safety notes
Startup/operation
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/…
14
2.11 Startup/operation
Observe the safety notes in chapters "Startup"(→ 284) and "Operation"(→2 86)
in this documentation.
Make sure that any existing transport protection is removed.
Do not deactivate monitoring and protection devices of the machine or system, even
for a test run.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts as well as hot surfaces during operation.
Additional preventive measures may be required for applications with increased haz-
ard potential. Be sure to check the effectiveness of the protection devices after every
modification.
In the event of deviations from normal operation, switch the product off. Possible devi-
ations are increased temperatures, noise, or vibration, for example. Determine the
cause. Contact SEW‑EURODRIVE if necessary.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Do not separate the connection to the product during operation. This may result in
dangerous electric arcs damaging the product.
If you disconnect the product from the voltage supply, do not touch any live compo-
nents or power connections because capacitors might still be charged. Observe the
following minimum switch-off time:
10 minutes.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal protective functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive restarting automatically. If, for safety reasons, this is not permitted for the drive-
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
Cover unused connections with the supplied protection caps during operation.
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3
Device structure
Type designation
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/… 15
3 Device structure
3.1 Type designation
The type designation contains the following data:
PHE10A MOVIPRO® drive and application controller
–
.Power supply:
A=Three-phase current
T=MOVITRANS®
.. Maximum S1 device power:
11=1.1kW
15=1.5kW
–
3Brake control: Control for 3-wire brakes from SEW‑EURODRIVE
.Design:
0=Standard
2=With pressure compensating valve
X. Auxiliary axis connection:
X0=Without connection for an auxiliary axis
X1=Connection for a MOVIMOT® auxiliary axis
.. Communication type:
WLAN single client IEEE802.11a/b/g
W1=Radio approval Europe
W2=Radio approval China
W3=Radio approval USA/Canada
W4=Radio approval Brazil
W5=Radio approval Mexico
W6=Radio approval India
W7=Radio approval Thailand
Ethernet interface
E4=Ethernet
A-00 Device generation: GenerationA standard device
/
... Device option:
000=Without input for safe disconnection
001=With input for safe disconnection
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3Device structure
Short designation
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/…
16
3.2 Short designation
The following short designations are used in this documentation:
Component Short designation
Drive and Application Controller
MOVIPRO® PHE10A-…-3.X…A-00/…
Device
3.3 Scope of delivery
The following components are included in the delivery:
Component Part number
Drive and Application Controller
MOVIPRO® PHE10A-…-3.X…A-00/…
–
Protective covers for all plug connectors –
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3
Device structure
Labels on the device
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/… 17
3.4 Labels on the device
3.4.1 Nameplate
The nameplate lists information about the device type. The following figure shows an
example of a nameplate:
Eingang / Input Ausgang / Output
T = P = IP
I =
ML XXXX
XX XX XX
f =
Type:
SO#:
U =
D-76646 Bruchsal
Made in Germany
50
[6]
[8]
[1] [9]
[7][5]
[2]
[4][3]
27021626497529995
[1] Product name
[2] UKCA representative
[3] Designation according to WEEE directive
[4] CE marking
[5] RCM approval
[6] China RoHS-2 marking
[7] UKCA marking
[8] UL approval (depending on device certification)
[9] EAC marking
Depending on the device design, the following information is listed on the nameplate:
Value Specification
Type Type designation
SO# Production number
U Voltage
I Current
f Frequency
T Ambient temperature
P Rated output power
IP Degree of protection
XX XX XX Status line
ML XXXX Production plant
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3Device structure
Labels on the device
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/…
18
3.4.2 MAC address sticker
The MAC addresses for the controller (MAC CONTROLLER) and for the radio modem
(MAC WLAN CLIENT) are given on the MAC address label. The following figure
shows an example of a MAC address label:
MAC CONTROLLER
XX-XX-XX-XX-XX-XX
XX-XX-XX-XX-XX-XX
XX-XX-XX-XX-XX-XX
REGULATORY DOMAIN
XXX
MAC WLAN CLIENT 1:
MAC WLAN CLIENT 2:
[1]
9007212710607243
[1] Country variant (REGULATORY DOMAIN)
For more information on the country variants, refer to the following documentation:
"MOVIPRO® REC5 Radio Modem" addendum to the operating instructions.
3.4.3 Product label
Product label with QR code. The QR code can be scanned. You will be redirected to
the digital services of SEW‑EURODRIVE. There, you have access to product-specific
data, documents, and further services.
The following figure shows an example of a product label:
SEW-EURODRIVE
01.1234567890.0001.20
Digital Services 10690441
35021590539
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3
Device structure
Device overview
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/… 19
3.5 Device overview
The following figure provides an example of an overview of the most important device
components and the position of the labels on the device:
[1]
[2]
[4]
[5]
[3]
[6]
9007225931129227
[1] Nameplate
[2] Status display and infrared interface
[3] MAC address label
[4] Signal connections
[5] Ethernet service interface
[6] Power connections
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3Device structure
Accessories
Operating Instructions – MOVIPRO® PHE10A-…-3.X…A-00/…
20
3.6 Accessories
3.6.1 Available accessories
If you are unsure about the accessories you require, contact SEW‑EURODRIVE. For
further information on accessories, refer to the following documentation:
"MOVIPRO®–Accessories" addendum to operating instructions. The following acces-
sories are available for the device:
ID module
ID module 17974186
Mounting accessories
For further information, refer to chapter "Mechanical installation"(→236).
EMS angle bracket 28218248
Connection cable
Refer to the corresponding connections described in chapter "Electrical connec-
tions"(→260) for information on connection cables for motors and other compo-
nents.
Connection component
STO jumper plug 11747099
CAN terminating resistor 120Ω 13287036
CAN T-piece 13290967
Display unit
For further information, refer to the following documentation: "MOVIPRO® Accesso-
ries PZO00A-SAZIR0-C000-03 Display Unit" addendum to the operating instructions.
PZO00A-SAZIR0-C000-03 28249186
Keypad
For further information, refer to the following documentation: "MOVIPRO® Accesso-
ries–PZO00A-BFBIR0-01/.. Keypad" operating instructions.
PZO00A-BFBIR0-01/L001 17975972
PZO00A-BFBIR0-01/L002 17975980
PZO00A-BFBIR0-01/L003 17975999
PZO00A-BFBIR0-01/L004 17976006
PZO00A-BFBIR0-01/L005 17976014
31544673/EN – 09/2023