SEW-Eurodrive MOVIFIT FC User manual

Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Decentralized Drive Systems
MOVIFIT
®
FC
Edition 07/2012 17060826 / EN

SEW-EURODRIVE—Driving the world

Operating Instructions – MOVIFIT® FC 3
Contents
Contents
1 General Information ............................................................................................ 6
1.1 How to use this documentation................................................................... 6
1.2 Structure of the safety notes ....................................................................... 6
1.3 Rights to claim under warranty ................................................................... 7
1.4 Exclusion of liability..................................................................................... 7
1.5 Copyright..................................................................................................... 7
1.6 Product names and brands......................................................................... 7
2 Safety Notes ........................................................................................................ 8
2.1 Preliminary information ............................................................................... 8
2.2 General information .................................................................................... 8
2.3 Target group ............................................................................................... 8
2.4 Designated use ........................................................................................... 9
2.5 Other applicable documentation ................................................................. 9
2.6 Transportation and storage....................................................................... 10
2.7 Installation................................................................................................. 10
2.8 Electrical connection ................................................................................. 10
2.9 Safe disconnection.................................................................................... 10
2.10 Operation .................................................................................................. 11
3 Unit Structure .................................................................................................... 12
3.1 MOVIFIT®FC............................................................................................ 12
3.2 Overview of connection configurations ..................................................... 13
3.3 EBOX (active electronics unit) .................................................................. 15
3.4 ABOX (passive connection unit) ............................................................... 16
3.5 Hygienicplus variant (optional) ................................................................... 17
3.6 MOVIFIT®with L10 PROFINET interface SCRJ/POF .............................. 19
3.7 Type designation MOVIFIT®FC ............................................................... 20
4 Mechanical Installation..................................................................................... 24
4.1 General information .................................................................................. 24
4.2 Permitted mounting position ..................................................................... 25
4.3 Installation................................................................................................. 26
4.4 Central opening/closing mechanism ......................................................... 32
4.5 Tightening torques .................................................................................... 35
4.6 MOVIFIT®Hygienicplus variant ................................................................. 37

4Operating Instructions – MOVIFIT® FC
Contents
5 Electrical Installation ........................................................................................ 40
5.1 General information .................................................................................. 40
5.2 Installation planning taking EMC aspects into account............................. 40
5.3 Installation instructions (all variants) ......................................................... 42
5.4 Additional installation instructions for group drives ................................... 49
5.5 Installation topology (example) ................................................................. 50
5.6 Standard ABOX MTA...-S02.-...-00........................................................... 51
5.7 Hybrid ABOX MTA...-S42.-...-00 ............................................................... 69
5.8 Hybrid ABOX MTA...-S52.-...-00 ............................................................... 72
5.9 Hybrid ABOX MTA...-S533-...-00/L10 ....................................................... 75
5.10 Hybrid ABOX MTA...-S62.-...-00 ............................................................... 79
5.11 Hybrid ABOX MTA...-I55.-...-00, MTA...-G55.-...-00 ................................. 82
5.12 Hybrid ABOX MTA...-I65.-...-00, MTA...-G65.-...-00 ................................. 85
5.13 Electrical connections ............................................................................... 88
5.14 Encoder connection .................................................................................. 98
5.15 Power bus connection examples ............................................................ 101
5.16 Fieldbus systems connection examples ................................................. 102
5.17 Hybrid cables .......................................................................................... 105
5.18 Wiring notes ............................................................................................ 110
5.19 Wiring check ........................................................................................... 111
6 Startup.............................................................................................................. 112
6.1 General information ................................................................................ 112
6.2 Requirements.......................................................................................... 113
6.3 Description of the DIP switches .............................................................. 113
6.4 Startup procedure ................................................................................... 121
6.5 Startup of MOVIFIT®on the fieldbus ...................................................... 122
6.6 Starting up the MOVIFIT®frequency inverter ......................................... 126
7 Operation ......................................................................................................... 129
7.1 MOVIFIT®FC status LEDs ..................................................................... 129
7.2 Manual operation using the DBG keypad ............................................... 144
8 Service ............................................................................................................. 145
8.1 Unit diagnostics....................................................................................... 145
8.2 Error table .............................................................................................. 145
8.3 Inspection/maintenance .......................................................................... 148
8.4 SEW Electronics Service ........................................................................ 149
8.5 Shutdown ................................................................................................ 149
8.6 Storage ................................................................................................... 150
8.7 Extended storage.................................................................................... 150
8.8 Disposal .................................................................................................. 150

Operating Instructions – MOVIFIT® FC 5
Contents
9 Technical Data................................................................................................. 151
9.1 CE marking, UL approval and C-Tick ..................................................... 151
9.2 Variant with operating point 400 V / 50 Hz.............................................. 152
9.3 Variant with operating point 460 V / 60 Hz.............................................. 153
9.4 Electronics data ...................................................................................... 154
9.5 Binary inputs ........................................................................................... 154
9.6 Binary outputs DO00 – DO03 ................................................................. 155
9.7 Binary output DB00................................................................................. 155
9.8 Interfaces ................................................................................................ 155
9.9 Hybrid cables – cable type "A"................................................................ 159
9.10 Braking torques....................................................................................... 161
9.11 4Q operation for motors with mechanical brake ..................................... 162
9.12 Internal braking resistors......................................................................... 163
9.13 External braking resistors ....................................................................... 164
9.14 Hygienicplus variant:............................................................................... 165
9.15 Options and accessories......................................................................... 167
9.16 Dimension drawings................................................................................ 168
10 Declaration of Conformity .............................................................................. 176
11 Address List .................................................................................................... 178
Index................................................................................................................. 190

6Operating Instructions – MOVIFIT® FC
1How to use this documentation
General Information
1 General Information
1.1 How to use this documentation
This documentation is an integral part of the product and contains important information
on operation and service. The documentation is intended for all employees who perform
assembly, installation, startup and service work on the product.
The documentation must be kept accessible and legible. Ensure that persons responsi-
ble for the system and its operation, as well as persons who work independently on the
unit, have read through the entire documentation and have understood it. If you are un-
clear about any of the information in this documentation or require further information,
please contact SEW-EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety notes,
warnings regarding potential risks of damage to property, and other notes.
1.2.2 Structure of the section-related safety notes
Section-related safety notes do not apply to a specific action, but to several actions per-
taining to one subject. The used symbols indicate either a general or a specific hazard.
This is the formal structure of a section-related safety note:
1.2.3 Structure of the embedded safety notes
Embedded safety notes are directly integrated in the instructions just before the descrip-
tion of the dangerous action.
This is the formal structure of an embedded safety note:
•SIGNAL WORDNature and source of danger.
Possible consequence(s) if disregarded.
– Measure(s) to avoid the danger.
Signal word Meaning Consequences if disregarded
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its envi-
ronment
INFORMATION Useful information or tip: Simpli-
fies handling of the drive sys-
tem.
SIGNAL WORD
Nature and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to avoid the danger.

Operating Instructions – MOVIFIT® FC 7
1
Rights to claim under warranty
General Information
1.3 Rights to claim under warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Read the documen-
tation before you start working with the unit.
1.4 Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation and to achieve the specified product characteristics and performance fea-
tures. SEW-EURODRIVE assumes no liability for injury to persons or damage to equip-
ment or property resulting from non-observance of these operating instructions. In such
cases, any liability for defects is excluded.
1.5 Copyright
© 2012 – SEW-EURODRIVE. All rights reserved.
Copyright law prohibits the unauthorized reproduction, modification, distribution, and
use of this instruction manual, in whole or in part.
1.6 Product names and brands
The product names mentioned in this documentation are brands or registered brands of
the titleholders.

8Operating Instructions – MOVIFIT® FC
2Preliminary information
Safety Notes
2 Safety Notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
adhered to. Ensure that persons responsible for the system and its operation, as well as
persons who work independently on the unit, have read through the operating instruc-
tions carefully and understood them. If you are unclear about any of the information in
this documentation, or if you require further information, please contact SEW-
EURODRIVE.
2.1 Preliminary information
The following safety notes are primarily concerned with the use of MOVIFIT®units. If
you use other SEW components, also refer to the safety notes for the respective com-
ponents in the corresponding documentation.
Please also observe the supplementary safety notes in the individual chapters of this
documentation.
2.2 General information
Never install damaged products or take them into operation. Submit a complaint to the
shipping company immediately in the event of damage.
During operation, MOVIFIT®units can have live or bare parts as well as hot surfaces,
depending on their enclosure.
Removing covers without authorization, improper use or incorrect installation and oper-
ation may result in severe injuries to persons or damage to machinery.
Refer to the documentation for additional information.
2.3 Target group
Only qualified electricians are authorized to install, start up or service the units or cor-
rect unit faults (observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and
IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).
Qualified personnel in the context of these basic safety notes are persons familiar with
installation, assembly, startup and operation of the product who possess the necessary
qualifications.
All persons involved in any other work, such as transportation, storage, operation and
disposal, must be trained appropriately.

Operating Instructions – MOVIFIT® FC 9
2
Designated use
Safety Notes
2.4 Designated use
MOVIFIT®is a component intended for installation in electrical systems or machines.
In case of installation in machines, startup of MOVIFIT®units (i.e. start of designated
operation) is prohibited until it is determined that the machine meets the requirements
stipulated in the Machinery Directive 2006/42/EC.
Startup (i.e. the start of designated use) is only permitted under observance of the EMC
Directive 2004/108/EC.
MOVIFIT®comples with the low voltage directive 2006/95/EC. The standards given in
the declaration of conformity are used for MOVIFIT®.
You must observe the technical data and information on the connection requirements
as provided on the nameplate and in the documentation.
2.4.1 Safety functions
MOVIFIT®may not perform any safety functions unless they are described and ex-
pressly approved.
For safety applications, ensure that the information in the following publication is ob-
served.
• MOVIFIT®MC/FC – Functional Safety
Use only those components in safety applications that were explicitly designed and de-
livered for this purpose by SEW-EURODRIVE.
2.4.2 Hoist applications
Hoist applications with MOVIFIT®FC are only permitted if a special hoist startup proce-
dure has been carried out.
MOVIFIT®FC must not be used as a safety device in hoist applications. Use monitoring
systems or mechanical protection devices as safety equipment to avoid possible dam-
age to property or injury to people.
2.5 Other applicable documentation
Note also the following documentation:
• "DR.71 – 225, 315 AC Motors" operating instructions
• and the manual of the fieldbus interface
e.g. "MOVIFIT®Function Level "Classic" .."
e.g. "MOVIFIT®Function Level "Technology" .."

10 Operating Instructions – MOVIFIT® FC
2Transportation and storage
Safety Notes
2.6 Transportation and storage
You must observe the notes on transportation, storage and proper handling. Observe
the climatic conditions as stated in the "Technical Data" sections.
2.7 Installation
The units must be installed and cooled according to the regulations and specifications
in the corresponding documentation.
Protect MOVIFIT®from improper strain.
The following applications are prohibited unless explicitly permitted:
• Use in potentially explosive atmospheres.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications with strong mechanical oscillation and impact
loads; see chapter "Technical Data".
2.8 Electrical connection
Observe applicable national accident prevention guidelines (e.g. BGV A3) when working
on a live MOVIFIT®unit.
Perform electrical installation according to the pertinent regulations (e.g. cable cross
sections, fusing, protective conductor connection). For any additional information, refer
to the applicable documentation.
For notes on EMC compliant installation, such as shielding, grounding, arrangement of
filters and routing of lines, refer to chapter "Installation instructions". The manufacturer
of the system or machine is responsible for maintaining the limits established by EMC
legislation.
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204-1 or EN 61800-5-1).
2.9 Safe disconnection
MOVIFIT®meets all requirements for safe disconnection of power and electronics con-
nections in accordance with EN 61800-5-1. All connected circuits must also satisfy the
requirements for safe disconnection.

Operating Instructions – MOVIFIT® FC 11
2
Operation
Safety Notes
2.10 Operation
Systems into which MOVIFIT®is installed must, if necessary, be equipped with addi-
tional monitoring and protection devices according to applicable safety regulations, ac-
cident prevention regulations, etc. Additional protective measures may be necessary for
applications with increased potential risk. Changes to MOVIFIT®using the operating
software are permitted.
Do not touch live components or power connections immediately after disconnecting
MOVIFIT®from the supply voltage because some capacitors may still be charged. Wait
at least for 1 minute after having switched off the supply voltage.
As soon as supply voltage is present at the MOVIFIT®, the ABOX must be closed (i.e.,
the MOVIFIT®EBOX and any hybrid cable connector must be connected and screwed
on).
Do not disconnect the EBOX of the MOVIFIT®or any power plug connectors during op-
eration. Doing so can lead to dangerous electric arcs forming, which can cause irrepa-
rable damage to the unit (fire risk, irreparable contacts).
Important: The MOVIFIT®aintenance switch only disconnects the integrated frequency
inverter from the power supply. The terminals of the MOVIFIT®unit are still connected
to the power supply after the maintenance switch is activated.
The unit may still be live and connected to the supply system, even if the operation LEDs
and other display elements are no longer illuminated.
Mechanical blocking or internal safety functions of the unit can cause a motor standstill.
Eliminating the cause of the problem or performing a reset may result in the drive re-
starting automatically. If, for safety reasons, this is not permitted for the driven machine,
disconnect the unit from the supply system before correcting the error.
Caution: Danger of burns: The surface temperature of MOVIFIT®and the external op-
tions (e.g. the braking resistor heat sink) can exceed 60 °C during operation.

12 Operating Instructions – MOVIFIT® FC
3MOVIFIT®FC
Unit Structure
3 Unit Structure
3.1 MOVIFIT®FC
MOVIFIT®FC is a decentralized drive controller with integrated frequency inverter for
controlling gearmotors.
The following figure shows a standard MOVIFIT®FC unit of size 1:
3.1.1 MOVIFIT®FC characteristics
MOVIFIT®FC is characterized by the following features:
• Parameterizable open-loop frequency inverter
• Power range from 0.37 to 4 kW (in two sizes)
• Integrated energy distribution
• Integrated brake management
• Optional braking resistor
• Optional maintenance switch
• Integrated fieldbus interface
–PROFIBUS
– PROFINET
– PROFINET POF
– DeviceNet
– EtherNet/IP
– Modbus/TCP
• Optional design without fieldbus interface as SBus slave
• Binary inputs/outputs
• CAN/SBus interface
• "Safe torque off" STO function
• Optional PROFIsafe extension /S11
With 4 safe inputs and 2 safe outputs
• Simple and fast parameter setting via DIP switches (Easy mode)
• Extended parameter setting via fieldbus or diagnostic interface (Expert mode)
4285335307
[1] EBOX (active electronics unit)
[2] ABOX (passive connection unit)
[1]
[2]

Operating Instructions – MOVIFIT® FC 13
3
Overview of connection configurations
Unit Structure
3.2 Overview of connection configurations
The following figures show the MOVIFIT®FC variants described in these operating in-
structions:
More variants are listed on the next page.
EBOX ABOX Variant
MTF...-...-00
Size 1
Size 2
MOVIFIT®FC
with integrated
frequency inverter
ABOX
MTA...-S02.-...-001)
Standard ABOX
With terminals and cable bushings
MTA...-S42.-...-002)
Hybrid ABOX
With M12 for I/Os
MTA...-S52.-...-001)
Hybrid ABOX
With M12 for I/Os and bus
MTA...-S53.-...-00 / L103)
Hybrid ABOX
With POF option L10,
With M12 for I/Os, bus and 24 V output
MTA...-S62.-...-003)
Hybrid ABOX
With M12 for I/Os and push-pull RJ45 for bus
[A] The 3 M12 plug connectors (bus + 24 V) for connecting the POF option L10 are assigned at the factory.
1) In connection with DeviceNet: Micro-style connector for DeviceNet connection
2) Not available in connection with DeviceNet
3) Not available in connection with DeviceNet and PROFIBUS
X31 X30
[A]

14 Operating Instructions – MOVIFIT® FC
3Overview of connection configurations
Unit Structure
EBOX ABOX Variant
MTF...-...-00
Size 1
Size 2
MOVIFIT®FC
with integrated
frequency inverter
ABOX
MTA...-I55.-...-001)
Hybrid ABOX
With 1 round connector (Intercontec)
1 x downwards motor output
and M12 for I/Os and bus
MTA...-G55.-...-001)
Hybrid ABOX
With 1 round connector (Intercontec)
1 x motor output at the front
and M12 for I/Os and bus
MTA...-I65.-...-002)
Hybrid ABOX
With 1 round connector (Intercontec)
1 x downwards motor output,
M12 for I/Os
And push-pull RJ45 for bus
MTA...-G65.-...-002)
Hybrid ABOX
With 1 round connector (Intercontec)
1 x motor output at the front
M12 for I/Os
And push-pull RJ45 for bus
1) In connection with DeviceNet: Micro-style connector for DeviceNet connection
2) Not available in connection with DeviceNet and PROFIBUS

Operating Instructions – MOVIFIT® FC 15
3
EBOX (active electronics unit)
Unit Structure
3.3 EBOX (active electronics unit)
The MOVIFIT®FC EBOX is a closed electronics unit with communication interface, bi-
nary inputs and outputs (I/Os), and frequency inverter:
9007200067263755
[A] Size 1
[B] Size 2
[1] Central opening/closing mechanism
[2] Operation LEDs for I/Os (can be labeled), communication, and unit state
[3] ABOX connection (connection box)
[4] DIP switch S10 for unit functions
[5] DIP switch S11 for IP parameters (only for PROFINET IO, EtherNet/IP, Modbus/TCP)
DI03
DI01
DI02
DI00
DI04
DI05
DI06
DI07
DI08
DI09
DI11
DI12/DO00
DI13/DO01
DI14/DO02
DI15/Do03
SYS-F
BUS-F
24V-C
24V-S
RUN
RUN-PS
MOVIFIT
®
X
X
ON
123456
S10
EBOX " MTF...-....-00"
X
DI03
DI01
DI02
DI00
DI04
DI05
DI06
DI07
DI08
DI09
DI10
DI11
DI12/DO00
DI13/DO01
DI14/DO02
DI15/Do03
SYS-F
BUS-F
24V-C
24V-S
RUN
RUN-PS
MOVIFIT
®
[2]
[3] [4]
[1]
[A] [B]
DI03
DI01
DI02
DI00
DI04
DI05
DI06
DI07
DI08
DI09
DI10
DI11
DI12/DO00
DI13/DO01
DI14/DO02
DI15/Do03
SYS-F
BUS-F
24V-C
24V-S
RUN
RUN-PS
MOVIFIT
®
[2]
[1]
[5]
S11
ON
1234

16 Operating Instructions – MOVIFIT® FC
3ABOX (passive connection unit)
Unit Structure
3.4 ABOX (passive connection unit)
The following figure shows an example of the MOVIFIT®FC ABOX:
812524427
[1] Mounting rail
[2] Connection to EBOX
[3] Protection cover
[4] Maintenance switch (triple lock)
[5] DIP switch S1 for bus termination
[6] DIP S3 switches for SBus bus termination
[7] DIP switch S2 for bus address (PROFIBUS and DeviceNet variants only)
[8] Diagnostics interface underneath the screw plug
[9] Grounding screws
X
ON
12345678
S2
S1
X
[7]
[5][4]
[6]
[8]
[9]
S3
[1] [2]
[3]
I
ON
0 OFF
ABOX "MTA...-....-00"

Operating Instructions – MOVIFIT® FC 17
3
Hygienicplus variant (optional)
Unit Structure
3.5 Hygienicplus variant (optional)
3.5.1 Properties
The Hygienicplus variant has the following characteristics:
• IP66 in accordance with EN 60529 and IP69K according to DIN 40050-9 (MOVIFIT®
housing closed and all cable bushings sealed according to the relevant degree of
protection)
• Easy-to-clean housing (self-draining design)
• Surface with non-stick properties
• High impact resistance of the surface against mechanical damage
• Compatibility with cleansing agents having the following properties:
– Alkaline
– Acidic
– Disinfectant
Do not mix cleaning and disinfecting agents under any circumstances!
Never mix acids and chloralkalis, as poisonous chlorine gas will result.
Strictly observe the safety instructions of the cleaning agent manufacturer.
• Resistant to temperature fluctuations
• Resistant to condensation due to coated connection boards
INFORMATION
The Hygienicplus design is only available in connection with the standard ABOX,
"MTA12...-S02.-...-00".
For additional features of the Hygienicplus variant, refer to the next page and chapter
"Technical Data".

18 Operating Instructions – MOVIFIT® FC
3Hygienicplus variant (optional)
Unit Structure
The following figure shows the additional features of MOVIFIT®units in the optional
Hygienicplus variant:
9007200067232139
[1] EBOX with special surface treatment (only available in one color)
[2] Signal plug connector with gasket
[3] Gasket between ABOX and cover plate
[4] Power plug connector with gasket
[5] Screws with thread sealant
[6] Replaceable profile seal
[7] Mounting rail with surface coating (only available in one color)
[8] Connection board with increased resistance to moisture condensation (coated)
[9] ABOX with special surface treatment (only available in one color)
[10] In connection with the Hygienicplus variant: Generally without maintenance switch
[11] Stainless steel screw plugs (optionally available)
Y
X
DI03
DI01
DI02
DI00
DI04
DI05
DI06
DI07
DI08
DI09
DI11
DI12/DO00
DI13/DO01
DI14/DO02
DI15/Do03
SYS-F
BUS-F
24V-C
24V-S
RUN
RUN-PS
MOVIFIT
®
X
DI03
DI01
DI02
DI00
DI04
DI05
DI06
DI07
DI08
DI09
DI10
DI11
DI12/DO00
DI13/DO01
DI14/DO02
DI15/Do03
SYS-F
BUS-F
24V-C
24V-S
RUN
RUN-PS
MOVIFIT
®
[1] [2] [4] [6]
[5]
[3]
[11]
Y
[9]
[8]
[7]
[10]
ABOX "MTA12...-S02.-...-00"
EBOX "MTF12...-....-00"

Operating Instructions – MOVIFIT® FC 19
3
MOVIFIT®with L10 PROFINET interface SCRJ/POF
Unit Structure
3.6 MOVIFIT®with L10 PROFINET interface SCRJ/POF
3.6.1 Unit structure
The following figure shows MOVIFIT®with L10 PROFINET interface SCRJ/POF (POF
option L10):
3.6.2 Functional description
The POF option L10 converts the optical signals that are transmitted via polymer optical
fiber cables (POF) into electrical signals with PROFINET IO protocol and vice versa.
The POF option L10 makes it possible to connect the ABOX to the optical PROFINET
IO.
9007202682186763
[1] MOVIFIT®
[2] Special mounting rail
[3] POF option L10 (POF = Polymer Optical Fiber)
[4] Status LEDs
[5] X30 / X31 connections PROFINET POF
[6] Electrical connections between the POF option L10 and the ABOX
These connections are installed at the factory.
[1] [3][2]
[4]
[6]
[5]

20 Operating Instructions – MOVIFIT® FC
3Type designation MOVIFIT®FC
Unit Structure
3.7 Type designation MOVIFIT®FC
3.7.1 EBOX
Nameplate The following figure shows an example of the outer nameplate of the EBOX of
MOVIFIT®FC:
The following figure shows an example of the inner nameplate of the EBOX of
MOVIFIT®FC:
4666063115
[1] EBOX type designation
[2] Serial number
[3] Status field
18014399322061323
[1] EBOX status field
[2] Firmware status of control unit
[3] Firmware status of power section
[1]
[2]
[3]
[1]
[2] [3]