SEW-Eurodrive MOVIPRO ADC Operating instructions

*22160604_0715*
Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the Operating
Instructions
Decentralized Drive and Application Controller
MOVIPRO®ADC with Energy Management Interface
Edition 07/2015 22160604/EN

SEW-EURODRIVE—Driving the world

Contents
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface 3
Contents
1General information .................................................................................................................. 4
1.1 About this documentation ............................................................................................... 4
1.2 Structure of the safety notes .......................................................................................... 4
1.3 Other applicable documentation .................................................................................... 6
1.4 Rights to claim under limited warranty ........................................................................... 6
1.5 Exclusion of liability ........................................................................................................ 6
1.6 Product names and trademarks ..................................................................................... 6
1.7 Copyright notice ............................................................................................................. 6
2Safety notes ............................................................................................................................... 7
2.1 Preliminary information .................................................................................................. 7
2.2 Transport ........................................................................................................................ 7
2.3 Startup/operation ............................................................................................................ 7
3Unit structure ............................................................................................................................. 9
3.1 Type designation ............................................................................................................ 9
3.2 Type designations of the function modules .................................................................. 10
3.3 Short designation ......................................................................................................... 10
3.4 Basic unit ...................................................................................................................... 11
3.5 Accessories .................................................................................................................. 13
4Electrical installation............................................................................................................... 14
4.1 Using prefabricated cables ........................................................................................... 14
4.2 Cable routing ................................................................................................................ 14
4.3 Connection blocks ........................................................................................................ 17
4.4 Electrical connections .................................................................................................. 20
5Operation.................................................................................................................................. 28
5.1 Duty types .................................................................................................................... 29
5.2 Energy management interface ..................................................................................... 29
5.3 Disconnection ............................................................................................................... 30
5.4 Disconnecting the MOVI‑DPS EKK .............................................................................. 30
6Service...................................................................................................................................... 31
6.1 Inspection/maintenance ............................................................................................... 31
6.2 Shutdown ..................................................................................................................... 31
7Technical data.......................................................................................................................... 32
7.1 Basic unit ...................................................................................................................... 32
7.2 Dimension drawings ..................................................................................................... 34
Index ......................................................................................................................................... 36
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1General information
About this documentation
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface
4
1General information
1.1 About this documentation
This documentation is an integral part of the product. The documentation is intended
for all employees who perform assembly, installation, startup, and service work on the
product.
Make sure this documentation is accessible and legible. Ensure that persons respon-
sible for the machinery and its operation as well as persons who work on the device
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or require further infor-
mation, contact SEW‑EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries.
WARNING Possible dangerous situation Severe or fatal injuries.
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its
environment.
INFORMATION Useful information or tip: Simplifies
handling of the drive system.
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1
General information
Structure of the safety notes
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface 5
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of risk of crushing
Warning of suspended load
Warning of automatic restart
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
• SIGNAL WORD Type and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the hazard.
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1General information
Other applicable documentation
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface
6
1.3 Other applicable documentation
This document supplements the operating instructions and limits the application notes
according to the following information. Use this document only together with the oper-
ating instructions.
1.4 Rights to claim under limited warranty
Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the unit!
1.5 Exclusion of liability
Read the information in this documentation, otherwise safe operation is impossible.
You must comply with the information contained in this documentation to achieve the
specified product characteristics and performance features. SEW‑EURODRIVE as-
sumes no liability for injury to persons or damage to equipment or property resulting
from non-observance of these operating instructions. In such cases,
SEW‑EURODRIVE assumes no liability for defects.
1.6 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
1.7 Copyright notice
© 2015 SEW‑EURODRIVE. All rights reserved.
Unauthorized reproduction, modification, distribution or any other use of the whole or
any part of this documentation is strictly prohibited.
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2
Safety notes
Preliminary information
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface 7
2Safety notes
2.1 Preliminary information
The following basic safety notes must be read carefully to prevent injury to persons
and damage to property.
The following safety notes are principally concerned with the use of MOVIPRO® units.
If you use other component from SEW‑EURODRIVE, observe the safety notes speci-
fied in the documentation for the component.
Always observe the safety notes in the individual chapters of this documentation and
the documentation of the other components from SEW‑EURODRIVE.
2.2 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the unit is damaged, it must not be
assembled, installed or started up.
Observe the following notes when transporting the unit:
• Before transportation, cover the connections with the supplied protection caps.
• Only place the unit on the cooling fins or on the side without connectors during
transportation.
• Ensure that the unit is not subject to mechanical impact during transportation.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in chapter "Technical data".
2.3 Startup/operation
It is essential that you observe the safety notes in chapter "Operation".
Make sure that the transport protection is removed.
Do not deactivate monitoring and protection devices of the machine or system even
for a test run.
Depending on the degree of protection, units may have live, uninsulated, and some-
times moving or rotating parts, as well as hot surfaces during operation.
When in doubt, switch off the unit whenever changes occur in relation to normal oper-
ation (e.g. increased temperatures, noise, oscillation). Determine the cause of the fault
and contact SEW‑EURODRIVE, if necessary.
Additional protective measures may be necessary for applications with increased haz-
ard potential. You must check the functionality of protection devices each time you
change the configuration.
Connections that are not being used must be covered with the supplied protection
caps during operation.
Units with a connected MOVI‑DPS storage bundle are not necessarily de-energized
when they have been disconnected from the supply system. Usually, the MOVI‑DPS
storage bundle stores sufficient energy to continue operation of the connected motors
for a limited period of time. Observe chapter "Service" > "Shutdown".
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2Safety notes
Startup/operation
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface
8
Do not touch live components or power connections immediately after disconnecting a
unit without a connected MOVI‑DPS storage bundle from the voltage supply because
the capacitors may still be charged. Adhere to a minimum switch-off time of 10 mi-
nutes.
When the unit is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and motor terminals. This also applies even
when the unit is inhibited and the motor is at standstill.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the unit has been disconnected from the supply system and no
longer carries any voltage.
Mechanical blocking or internal safety functions of the unit can cause a motor stand-
still. Eliminating the cause of the problem or performing a reset may result in the drive
re-starting automatically. If, for safety reasons, this is not permitted for the drive-con-
trolled machine, first disconnect the unit from the supply system and then start trouble-
shooting.
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3
Unit structure
Type designation
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface 9
3Unit structure
3.1 Type designation
The type designation of the drive and application controller MOVIPRO® ADC
PHC2.A‑A...M1-..1A-00/... includes the following characteristic unit data:
PHC2.A MOVIPRO® ADC drive and application controller
-
AEnergy supply: 3-phase alternating current
... Rated input power:
040 4.0 kW
075 7.5 kW
110 11.0 kW
150 15.0 kW
M1 1 integrated power section
-
.. Fieldbus:
P1 PROFIBUS DP V1
D1 DeviceNet™
E2 PROFINET IO
E3 EtherNet/IP™, Modbus/TCP
1A Control type: ADC
-
00/... Option:
00/S11 PROFIsafe option S11
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3Unit structure
Type designations of the function modules
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface
10
3.2 Type designations of the function modules
3.2.1 Energy supply
The type designation PFE-AC...A-...-000A-00/...000 of the energy supply includes the
following data:
PFE Energy
-
AC...A 3-phase alternating current with the following maximum feed-in power:
080 8.0 kW (Size 1)
160 16.0 kW (Size 2)
-
... Supply connection
001 Connection cable 4.0 kW, 7.5 kW
002 Connection cable 11.0 kW, 15.0 kW
101 Interface box 4.0 kW, 7.5 kW
102 Interface box 11.0 kW, 15.0 kW
-
000A Without extra-low-voltage supply for external components
-
00/... Option 1:
000 Without option 1
R15 Regenerative power supply
E42 Connection for external energy management components
000 Without option 2
3.3 Short designation
The following short designations are used in this documentation:
Unit Short designation
MOVI-DPS energy interface EKK-A-D500‑I06‑500‑0-0/E12 MOVI-DPS EKK
MOVI‑DPS power interface EKK-A-A400-I06-500-0-0/E11
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3
Unit structure
Basic unit
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface 11
3.4 Basic unit
3.4.1 4.0 kW and 7.5 kW (Size 1)
The following illustrations show the structure of the MOVIPRO® unit:
[1] [2] [3] [4]
[5][7][8] [6]
9007208066863499
[1] Unit cover
[2] Service cover plate
[3] Service unit
[4] Interface box (optional)
[5] Energy management interface
[6] Cooling fins
[7] Connection block (connections depend on the unit variant)
[8] T-slot profile
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3Unit structure
Basic unit
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface
12
3.4.2 11.0 kW and 15.0 kW (Size 2)
The following illustrations show the structure of the MOVIPRO® unit:
[1] [2] [3]
[4]
[5][6][7]
[8]
9007208347044875
[1] Unit cover
[2] Service cover plate
[3] Service unit
[4] Interface box (optional)
[5] T-slot profile
[6] Energy management interface
[7] Fan subassembly (optional for 11 kW, mandatory for 15 kW)
[8] Connection block (connections depend on the unit variant)
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3
Unit structure
Accessories
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface 13
3.5 Accessories
INFORMATION
The scope of delivery does not include accessories such as installation or mounting
material or connection cables.
The following accessories are available for the unit:
Part number
CAN terminating resistor 120 Ω 13287036
Energy management jumper plug 18166903
STO jumper plug 11747099
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4Electrical installation
Using prefabricated cables
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface
14
4Electrical installation
4.1 Using prefabricated cables
SEW‑EURODRIVE uses prefabricated cables for certifications, type tests and appro-
val of the units. The cables provided by SEW‑EURODRIVE fulfill all requirements nec-
essary to ensure that the unit and all connected components function properly. The
units under consideration are always the basic units including all connected compo-
nents and corresponding connection cables.
This is why SEW‑EURODRIVE recommends to use only the prefabricated cables
specified in the documentation.
In accordance with EN ISO 13849, when using units with integrated safety functions,
you must also adhere to all of the conditions and requirements for the installation and
routing of cables described in the corresponding unit's functional safety documenta-
tion.
4.1.1 Use of third-party cables
If third-party cables are used – even if these cables are technically equivalent –
SEW‑EURODRIVE will not accept any liability and cannot guarantee compliance with
unit properties or that the unit will function correctly.
When using third-party cables to connect the unit and/or unit components, make sure
to comply with all applicable national regulations. Note that the technical features of
the unit or system of units might be affected inadvertently when using non-SEW ca-
bles. This concerns in particular the following properties:
• Mechanical properties (such as IP protection class, cable carrier suitability)
• Chemical properties (such as the absence of silicone and halogen, resistance
against substances)
• Thermal properties (e.g. temperature stability, heating of the unit, flammability
class)
• EMC behavior (such as interference emission limit values, compliance with interfer-
ence immunity values stipulated in standards)
• Functional safety (approvals according to EN ISO 13849-1)
Non-SEW cables not explicitly recommended by SEW‑EURODRIVE must meet at
least the requirements of the following standards and have been permitted according
to these standards:
• IEC 60309
• IEC 61984
• IEC 60204
4.2 Cable routing
Connect the unit with a low-inductance supply cable.
The connection is established via plug connectors. For more information, refer to
chapters "Electrical Installation" > "Connection block" and "Electrical Installation" >
"Electrical connections".
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4
Electrical installation
Cable routing
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface 15
4.2.1 Connection diagram 4.0 kW and 7.5 kW (Size 1)
[1] [2]
[4]
[3][3]
[5]
[6]
[9]
[7]
[8]
[10]
[1] [2]
BA
[9]
15164482443
AEnergy mode
BLine operation
[1] MOVIPRO®
[2] X4101_12: CAN bus – system bus (communication interface to MOVI‑DPS EKK)
[3] X1273: Connection energy management (energy interface to MOVI‑DPS EKK)
[4] Power cable 18166873
[5] X1501: DC 560 V supply
[6] X4102: CAN bus – system bus
[7] MOVI‑DPS EKK-.../E12
[8] X4101: CAN bus – system bus
[9] CAN terminating resistor 13287036
[10] Connection cable CAN bus – system bus (→ 2 26)
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4Electrical installation
Cable routing
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface
16
4.2.2 Connection diagram 11.0 kW and 15.0 kW (Size 2)
[1] [2]
[4]
[11]
[3][3]
[5]
[6]
[9]
[7]
[8]
[10]
[1] [2]
BA
[9]
15164484875
AEnergy/power mode
BLine operation
[1] MOVIPRO® ADC
[2] X4101_12: CAN bus – system bus (communication interface to MOVI‑DPS EKK)
[3] X1271: Connection energy management (energy interface to MOVI‑DPS EKK)
[4] MOVI‑DPS EKK-.../EKK12: Power cable 18166873 for connection X1501
MOVI‑DPS EKK-.../EKK11: Power cable 18166865 for connection X1272
[5] MOVI‑DPS EKK-.../EKK12: X1501: DC 560 V supply
MOVI‑DPS EKK-.../EKK11: X1272: Connection for energy management
[6] X4102: CAN bus – system bus
[7] MOVI‑DPS EKK-.../EKK12 with connection X1501
MOVI‑DPS EKK-.../EKK11 with connection X1272
[8] X4101: CAN bus – system bus
[9] CAN terminating resistor 13287036
[10] Connection cable CAN bus – system bus (→ 2 26)
[11] Energy management jumper plug 18166903
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4
Electrical installation
Connection blocks
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface 17
4.3 Connection blocks
WARNING
Electric shock due to connecting or disconnecting plug connectors when voltage is
applied.
Severe or fatal injuries.
• Disconnect all supply voltages.
• Make sure that the unit is de-energized.
• Never plug or unplug the plug connectors while they are energized.
The design of the connection block depends on the unit variant.
The connection designation of your unit is specified on the connection block label on
the front of unit.
Make sure that the latches of the connections engage after you plugged the plug con-
nector into the connections.
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4Electrical installation
Connection blocks
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface
18
4.3.1 4.0 kW and 7.5 kW (Size 1)
[A] [B] [1] [2] [5]
[4][3]
[6][C] [11] [10] [8] [7] [9]
14918146955
[A] Fieldbus connection
[B] Communication package connection
[C] Socket for encoder option connection
[1] X5502: Safe disconnection – input
[2] X4223: Ethernet service interface
[3] X5001_1: Digital inputs/outputs – communication and control unit
[4] X5001_2: Digital inputs – communication and control unit
[5] X1213: AC 400 V input/DC 24 V supply for interface box (up to 15.0 kW – coded)
or
X1214: AC 400 V input/DC 24 V supply for supply cable (up to 15.0 kW – coded)
[6] X1273: Connection energy management (energy interface to MOVI‑DPS EKK)
[7] X4101_12: CAN bus – system bus (communication interface with MOVI‑DPS EKK)
[8] X2301: Braking resistor
[9] X2012: Motor with brake control
[10] X5102_1: Digital inputs – Frequency inverter
[11] X5102_2: Digital inputs – Frequency inverter
or
X5201: Analog input – power section
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4
Electrical installation
Connection blocks
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface 19
4.3.2 11.0 kW and 15.0 kW (Size 2)
[A] [B] [1] [2]
[C][12] [11]
[4]
[3]
[8] [7][9] [6]
[10]
[5]
14918149387
[A] Fieldbus connection
[B] Communication package connection
[C] Socket for encoder option connection
[1] X5502: Safe disconnection – input
[2] X4223: Ethernet service interface
[3] X5001_1: Digital inputs/outputs – communication and control unit
[4] X5001_2: Digital inputs – communication and control unit
[5] X1213: AC 400 V input/DC 24 V supply for interface box (up to 15.0 kW – coded)
or
X1214: AC 400 V input/DC 24 V supply for supply cable (up to 15.0 kW – coded)
[6] X1271: Connection energy management (energy interface to MOVI‑DPS EKK)
[7] X4101_12: CAN bus – system bus (communication interface with MOVI‑DPS EKK)
[8] X2301: Braking resistor
[9] X2012: Motor with brake control
[10] X5102_1: Digital inputs – Frequency inverter
[11] X5102_2: Digital inputs – Frequency inverter
or
X5201: Analog input – power section
[12] X5111: Fan subassembly
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4Electrical installation
Electrical connections
Addendum to the Operating Instructions – MOVIPRO® ADC with Energy Management Interface
20
4.4 Electrical connections
4.4.1 Representation of connections
The wiring diagrams show the contact end of the connections.
4.4.2 Connection cables
Connection cables are not included in the delivery.
Pre-fabricated cables for connecting SEW‑EURODRIVE components can be ordered
from SEW‑EURODRIVE. For each connection, the available prefabricated cables are
listed. Specify the part number and length of the required cable in your order.
The number and type of required connection cables depend on the design of the units
and the components to be connected. This is why not all listed cables are required.
Cable types:
The table below shows the depiction and what they mean:
Depiction Meaning
Set length
Variable length
Suitable for cable carriers
Not suitable for cable carriers
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