SEW-Eurodrive MOVI-PLC basic DHP11B-T0 User manual

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
MOVI-PLC
®
basic DHP11B.. Controller
M anual
FA37A100
Edition 06/2006
11427426 / EN

SEW-EURODRIVE – Driving the world

Manual – MOVI-PLC®basic DHP11B.. controller 3
Contents
1 Important Notes...................................................................................................... 5
2 Introduction ............................................................................................................ 6
2.1 MOVI-PLC®– Comprehensive, Scalable, Powerful....................................... 6
2.2 MOVI-PLC®basic DHP11B.. controller ......................................................... 7
2.3 OST11B option ............................................................................................ 11
3 Assembly / Installation Instructions................................................................... 12
3.1 Mounting options for the MOVI-PLC®basic DHP11B.. controller................ 12
3.2 Installing MOVI-PLC®basic DHP11B.. in MOVIDRIVE®MDX61B ............. 12
3.3 Installation of OST11B option in MOVIDRIVE®MDX61B............................ 14
3.4 Installation of MOVI-PLC®basic DHP11B.. controller ................................. 15
3.4.1 Functional description of the terminals, DIP switches and LED ........ 15
3.4.2 Connecting binary inputs and outputs (connector X31) .................... 16
3.4.3 Connection CAN 2 system bus (connector X32) / CAN 1
(connector X33) ................................................................................ 17
3.4.4 Connecting PROFIBUS (connector X30) .......................................... 18
3.4.5 Connecting RS485 interface COM 1 (connector X34) ...................... 20
3.4.6 Operating displays of the MOVI-PLC®basic DHP11B.. controller ... 21
3.5 Installation of OST11B option ...................................................................... 24
3.5.1 Description of terminal and LED functions ........................................ 24
3.5.2 Connection RS485 interface COM 2 (connector X35 / X36) ............. 24
3.5.3 OST11B option operating display ..................................................... 25
3.6 Installation of MOVI-PLC®basic DHP11B.. controller in
MOVIDRIVE®MDX61B ............................................................................... 26
3.7 Installation of MOVI-PLC®basic DHP11B.. in the
MOVIAXIS®master module......................................................................... 26
3.7.1 Functional description of the terminals, X5a / X5b
(MOVIAXIS®master module) ........................................................... 26
3.8 Installation of MOVI-PLC®basic DHP11B in MC 07B / compact control..... 28
3.8.1 Description of terminal and LED functions ........................................ 28
3.8.2 Connection of RS485 interface COM 1 (connector X24) .................. 28
3.8.3 Connection CAN 1 system bus / voltage supply (connector X26) .... 28
3.8.4 Operating displays option slot MOVITRAC®B / compact control .... 30
3.9 Engineering interfaces of the MOVI-PLC®basic DHP11B.. controller......... 31
3.10 Shielding and routing bus cables ................................................................. 32
4 Project Planning and Startup .............................................................................. 33
4.1 For project planning using the MOVITOOLS®MotionStudio PC software... 33
4.2 Configuring and starting up drives ............................................................... 37
4.3 Configuration and startup in the PLC Editor................................................. 37
4.4 Configuring a PROFIBUS-DP master .......................................................... 38
4.5 Procedure for replacing the unit................................................................... 46
5 PROFIBUS-DP Operating Characteristics.......................................................... 47
5.1 Process data exchange with the MOVI-PLC®basic DHP11B.. controller ... 47
5.2 PROFIBUS-DP timeout................................................................................ 49
5.3 Parameter setting via PROFIBUS-DP.......................................................... 50
5.4 Return codes for parameter setting.............................................................. 55
5.5 Special cases ............................................................................................... 56

4Manual – MOVI-PLC®basic DHP11B.. controller
Contents
6 PROFIBUS-DP-V1 Functions............................................................................... 58
6.1 Introduction to PROFIBUS-DP-V1 ............................................................... 58
6.2 Features of the SEW-DP-V1 interfaces ....................................................... 60
6.3 Structure of the DP-V1 parameter channel.................................................. 61
6.4 Project planning for a C1 master.................................................................. 74
6.5 Appendix ...................................................................................................... 74
7 Error Diagnostics ................................................................................................. 76
7.1 Diagnostic procedure for system buses CAN 1 / CAN 2.............................. 76
7.2 Diagnostic procedure for PROFIBUS-DP .................................................... 77
8 Technical Data and Dimension Drawings .......................................................... 78
8.1 General technical data ................................................................................. 78
8.2 MOVI-PLC®basic DHP11B.. controller ...................................................... 79
8.3 OST11B option ............................................................................................ 80
8.4 MOVI-PLC®basic compact control.............................................................. 81
8.5 Dimension drawings of MOVI-PLC®basic DHP11B..
compact control / UOH..B ............................................................................ 82
8.5.1 Dimensions drawing DHP11B.. / UOH11B ....................................... 82
8.5.2 Dimensions drawing DHP11B../ OST11B / UOH21B ....................... 83
9 Index of Changes ................................................................................................. 84
9.1 Changes to the previous version.................................................................. 84
10 Index...................................................................................................................... 85

1
Important Notes
Manual – MOVI-PLC®basic DHP11B.. controller 5
1 Important Notes
Documentation • Read through this manual carefully before you start installation and startup of
MOVIDRIVE®MDX60B/61B, MOVITRAC®B or MOVIAXIS® with the MOVI-PLC®
basic DHP11B.. controller.
• This manual assumes that the user has access to, and is familiar with, MOVI-
DRIVE®B / MOVITRAC®B / MOVIAXIS® documentation.
• In this manual, cross references are marked with "->". For example, (-> Sec. X.X)
means: Further information can be found in section X.X of this manual.
• As a prerequisite to fault-free operation and fulfillment of warranty claims, you must
adhere to the information in the documentation.
Product names
and trademarks
• The brands and product names named in these operating instructions are trade-
marks or registered trademarks of the titleholders.
Explanation of
the safety and
warning symbols
Always follow the safety and warning notes in this publication.
• This manual does not replace the detailed operating instructions!
• Only trained personnel are allowed to perform installation and startup
observing valid accident prevention regulations and the MOVIDRIVE®
MDX60B/61B, MOVITRAC®B or MOVIAXIS®operating instructions!
Electrical hazard
Possible consequences: Severe or fatal injuries.
Hazard
Possible consequences: Severe or fatal injuries.
Hazardous situation
Possible consequences: Slight or minor injuries.
Harmful situation
Possible consequences: Damage to the unit and the
environment.
Tips and useful information.

2Introduction
MOVI-PLC® – Comprehensive, Scalable, Powerful
6Manual – MOVI-PLC®basic DHP11B.. controller
2 Introduction
Content of the
manual
This user manual describes:
• How to install the MOVI-PLC®basic DHP11B.. controller in MOVIDRIVE®MDX61B
• Assembly and installation of the OST11B option
• Interfaces and LEDs of the MOVI-PLC®basic DHP11B.. controller and the OST11B
option
• The installation of the MOVI-PLC®basic DHP11B.. controller in the MOVIDRIVE®
MDX61B und MOVITRAC®B inverters, in the servo booster MOVIAXIS®and as
compact control
• Engineering access to the MOVI-PLC®basic DHP11B.. controller
• The project planning and startup of the MOVI-PLC®basic DHP11B.. controller and
of the controlled inverters and servo boosters
• Operation with the PROFIBUS fieldbus system
Additional
documentation
To configure and startup the MOVI-PLC®basic DHP11B.. controller simply and effec-
tively, you should also requiest the following publications in addition to this manual:
•"MOVI-PLC
®Programming in the PLC Editor" system manual
• Manual "Libraries MPLCMotion_MDX and MPLCMotion_MX for MOVI-PLC®"
• Manual "Libraries MPLCMotion_MC07 and MPLCMotion_MM for MOVI-PLC®"
•MOVIDRIVE
®MDX60B/61B system manual
•MOVITRAC
®B system manual
•MOVIAXIS
® system folder
The MOVI-PLC® system manual "MOVI-PLC®programming in the PLC-Editor" contains
instructions for IEC 61131-3 compliant MOVI-PLC® programming.
The library manuals describe the motion libraries for MOVI-PLC®to control the MOVI-
DRIVE®MDX60B/61B, MOVIAXIS®, MOVITRAC®B, and MOVIMOT® inverters.
2.1 MOVI-PLC®– Comprehensive, Scalable, Powerful
Features MOVI-PLC®is a family of programmable logic controllers for inverters. It enables the
convenient and efficient automation of drive solutions, as well as logic processing and
sequence control using IEC 61131-3 compliant programming languages.
•MOVI-PLC
®is a comprehensive solution because it is able to control the entire port-
folio of SEW inverters and offers a simple upgrade to a more powerful MOVI-PLC®
version due to universal execution of the programs.
•MOVI-PLC
®is scalable due to several different hardware platforms (basic,
advanced, etc.) and modular software concepts (libraries for numerous applications).
•MOVI-PLC
®is powerful due to extensive technologies (e.g. electronic cam,
synchronous operation) and the control of demanding applications (e.g. material
handling).

2
Introduction
MOVI-PLC® basic DHP11B.. controller
Manual – MOVI-PLC®basic DHP11B.. controller 7
Control class •MOVI-PLC
®basic DHP11B.. allows coordinated single axis movements and integra-
tion of external inputs / outputs as well as Drive Operator Panels (DOP). This makes
MOVI-PLC®basic DHP11B.. suitable for the task of module controller and also for
that of stand-alone controller for machines of medium complexity.
•MOVI-PLC
®advanced is characterized by a greater variety of interfaces and higher
performance, which allows complex calculations and, for example, interpolated
movements. MOVI-PLC®advanced is suitable for automating cells and machines.
The integrated Ethernet interface allows direct connection of the MOVI-PLC®
advanced to the control level.
2.2 MOVI-PLC®basic DHP11B.. controller
Features MOVI-PLC®basic DHP11B.. is available in two mounting positions:
•Ascontrol card MOVI-PLC®basic DHP11B.. , as an option for the MOVIDRIVE®B,
and MOVITRAC®B inverters, and for the servo booster MOVIAXIS®
• The MOVI-PLC®basic DHP11B.. is also available as compact control for mounting
on a DIN rail. As compact control, it is designed for controlling inverters (ÆSec. 8
"Technical Data").
Unit types The MOVI-PLC®basic DHP11B.. is available in three designs, which differ according to
different POUs from various libraries:
Engineering Engineering of the MOVI-PLC® basic DHP11B.. includes the following activities:
• Configuration
• Parameter settings
• Programming
These activities are carried out using MOVITOOLS®MotionStudio engineering soft-
ware. This software has a number of useful features for the startup and diagnostics of
all SEW-EURODRIVE units. The MOVI-PLC®basic DHP11B.. controller is connected
to the engineering PC using one of the interfaces described in the following sections.
Communication
interfaces
The MOVI-PLC® basic DHP11B.. is equipped with numerous communication interfaces.
The two system bus interfaces CAN 1 and CAN 2 are used primarily for connection.
They also serve to control several inverters and to integrate decentralized I/O modules.
SEW-EURODRIVE recommends connecting a maximum of 64 inputs and 64 outputs to
the MOVI-PLC®basic DHP11B.. controller.
This machine module can be operated via a PROFIBUS slave interface with a higher-
level controller.
The RS485 interface is used as an engineering interface or to connect terminals
(e.g. DOP11A).
Unit Type MOVI-PLC®basic DHP11B.. Functions
DHP11B-T0 Administration, speed control, positioning, e.g. with the
MPLCMotion_MDX library
DHP11B-T1 (application version 1) Additionally, e.g. cam disk, electronic gear, cam controller
DHP11B-T2 (application version 2) Additionally, e.g. material handling

2Introduction
MOVI-PLC® basic DHP11B.. controller
8Manual – MOVI-PLC®basic DHP11B.. controller
Automation
topologies
Use as a stand-alone machine controller
You can also use the MOVI-PLC®basic DHP11B.. controller as a control unit for an
entire machine.
If used without a higher-level PLC, the MOVI-PLC®basic DHP11B.. controller takes
over all control tasks, including controlling drives and other actuators, as well as evalu-
ating decentralized inputs and outputs.
In this type of stand-alone topology, operator terminals (DOP11A) function as the inter-
face between the operator and machine. The operator terminals (DOP11A) come
equipped with an integrated Web server and act as interface to the company's Ethernet
network.
58620AXX
Fig. 1: Example of a topology for using the MOVI-PLC®basic DHP11B.. controller as the stand-
alone control for an entire machine
[1] Operator terminal (e.g. DOP11A drive operator panel)
[2] System bus (CAN 1, CAN 2)
[3] Inputs and outputs (terminals)
[4] Asynchronous motor
[5] Synchronous servomotor / Asynchronous servomotor
RS485
RS485

2
Introduction
MOVI-PLC® basic DHP11B.. controller
Manual – MOVI-PLC®basic DHP11B.. controller 9
Use as a module controller
You can also use the MOVI-PLC®basic DHP11B.. controller for decentralized automa-
tion of a machine module ( ÆFollowing figure). In this way, the MOVI-PLC®basic
DHP11B.. controller coordinates motion sequences in the axis system.
The control card is connected to a higher-level PLC via the PROFIBUS interface.
58621AXX
Fig. 2: Example of a topology for controlling each machine module with MOVI-PLC®basic
DHP11B.. controller
[1] Higher-level PLC
[2] System bus (CAN 1, CAN 2)
[3] MOVIMOT®(via fieldbus interface CANopen MFO... / direct connection with
MOVI-PLC® via RS485 interface COM2)
[4] Asynchronous motor
[5] Synchronous servomotor / Asynchronous servomotor

2Introduction
MOVI-PLC® basic DHP11B.. controller
10 Manual – MOVI-PLC®basic DHP11B.. controller
System buses
CAN 1 and CAN 2
You can use the MOVI-PLC®basic DHP11B.. controller to control a machine module by
coupling several inverters via the system bus. The MOVI-PLC®basic DHP11B..
controller controls all the drives in the machine module and thereby relieves the higher-
level control (e.g. machine or system PLC) of load. You can connect a maximum of
twelve of the following devices to the MOVI-PLC®basic DHP11B.. controller using
system buses CAN 1 and CAN 2, which means a maximum of six per CAN interface:
•MOVITRAC
®07A or MOVITRAC®B frequency inverters
•MOVIDRIVE
®MDX60B/61B drive inverter
•MOVIAXIS
® servo booster
• MOVIMOT®gearmotors with integrated frequency inverter (CANopen MFO...
fieldbus interface required)
In the case of manual setup of SCOM objects, more than 12 inverters can be controlled
depending on the data to be transferred (ÆSec. 8.1).
Configuring the
PROFIBUS
interface
The PROFIBUS station address is set using the DIP switches on the front of the MOVI-
PLC®basic DHP11B.. controller. This manual setting means the MOVI-PLC®basic
DHP11B.. controller can be integrated into the PROFIBUS environment and switched
on within a very short period of time. The higher-level PROFIBUS master can automat-
ically set the parameters (parameter download).
This option offers the following advantages:
• Less time required to start up the system
• Simple documentation of the application program, since all important parameter data
can be transferred from the program of the higher-level controller.
Cyclical and
acyclical data
exchange via
PROFIBUS-DP
While process data exchange usually takes place cyclically, drive parameters are read
or written acyclically via functions such as read or write or via the MOVILINK®parameter
channel. This parameter data exchange enables you to implement applications in which
all the important drive parameters are stored in the master programmable controller, so
that there is no need to make parameter settings manually on the drive inverter itself.
Cyclical and
acyclical data
exchange via
PROFIBUS-DP-V1
The PROFIBUS-DP-V1 specification introduced new acyclical read/write services as
part of the PROFIBUS-DP expansions. These acyclical services are inserted in special
telegrams during cyclical bus operation to ensure compatibility between PROFIBUS-DP
(version 0) and PROFIBUS-DP-V1 (version 1).
PROFIBUS
monitoring
functions
Using a fieldbus system demands additional monitoring functions for the drive tech-
nology, e.g. time monitoring of the fieldbus (PROFIBUS timeout). The function module
that addresses the PROFIBUS issues a PROFIBUS timeout using the relevant fault
information. This allows the application to respond to the PROFIBUS timeout.
RS485 interface
COM1
Connect one of the following devices to the RS485 interface COM1:
• Engineering PC, or
• DOP11A operator terminal

2
Introduction
OST11B option
Manual – MOVI-PLC®basic DHP11B.. controller 11
Binary inputs and
outputs
Binary inputs and outputs enable you to switch actuators, (e.g. valves) and evaluate
binary input signals (e.g. sensors). You can freely use the binary inputs and outputs in
the PLC Editor of the MOVITOOLS®MotionStudio software in programming.
Diagnostics The seven LEDs of MOVI-PLC®basic DHP11B.. controller indicate the following states:
• Voltage supply of the binary inputs and outputs (LED 1)
• General status of the MOVI-PLC®basic DHP11B.. controller (LED 2)
• Status of the control program (LED 3)
• Status of the PROFIBUS interface (LED 4, 5)
• Status of the two CAN interfaces (LED 6, 7)
You can connect operator terminals to perform diagnostics. It is recommended to
connect an operator terminal to RS485. Connection to interfaces CAN 1 or CAN 2 is in
preparation.
2.3 OST11B option
Features In conjunction with MOVI-PLC®basic DHP11B.. controller, the OST11B option offers
you a further RS485 interface COM2 in terminal design or as an engineering interface
(RJ10-socket).
RS485 interface
COM2
Connect one of the following devices to the RS485 interface COM2:
• Engineering PC, or
• DOP11A operator terminal, or
• Gearmotor with integrated frequency inverter MOVIMOT®
Diagnostics An LED indicates correct connection to the MOVI-PLC®basic DHP11B.. controller.

3Assembly / Installation Instructions
Mounting options for the MOVI-PLC® basic DHP11B.. controller
12 Manual – MOVI-PLC®basic DHP11B.. controller
3 Assembly / Installation Instructions
3.1 Mounting options for the MOVI-PLC®basic DHP11B.. controller
Observe the following installation instructions:
3.2 Installing MOVI-PLC®basic DHP11B.. in MOVIDRIVE®MDX61B
The MOVI-PLC®basic DHP11B.. controller must be plugged into the fieldbus slot or
expansion slot of the MOVIDRIVE® MDX61B.
Before you start Read the following notes before installing or removing the MOVI-PLC®basic
DHP11B.. controller:
• Disconnect the drive inverter from power. Switch off the 24 V DC and the supply
voltage.
• Take appropriate measures to avoid electrostatic charges (use discharge strap,
conductive shoes, etc.) before touching the MOVI-PLC®basic DHP11B...
•Before installing the MOVI-PLC®basic DHP11B.. controller, remove the keypad
and the front cover.
•After installing the MOVI-PLC®basic DHP11B.. controller, replace the front cover
and the keypad.
• Keep the MOVI-PLC®basic DHP11B.. controller in its original packaging until imme-
diately before you are ready to install it.
• Hold the MOVI-PLC®basic DHP11B.. controller by its edges only. Do not touch any
components.
• Never place MOVI-PLC®basic DHP11B.. controller on a conductive surface.
•You can plug the MOVI-PLC®basic DHP11B.. controller into the MOVIDRIVE®
MDX61B drive inverter but not into the MOVIDRIVE®MDX60B drive inverter.
•Option cards can only be installed or removed for MOVIDRIVE®MDX61B sizes
1 to 6.
• The installation or removal of option cards for MOVIDRIVE®MDX61B size 0
drive inverters can only be carried out by SEW-EURODRIVE engineers only.
• Only SEW-EURODRIVE engineers are authorized to install or remove the
MOVI-PLC®basic DHP11B.. controller in or from MOVITRAC®B or MOVIAXIS®
and to mount the MOVI-PLC®DHP11B../UOH..B compact control.

3
Assembly / Installation Instructions
Installing MOVI-PLC® basic DHP11B.. in MOVIDRIVE® MDX61B
Manual – MOVI-PLC®basic DHP11B.. controller 13
Basic procedure for installing or removing an option card in MOVIDRIVE®MDX61B
1. Remove the retaining screws holding the card retaining bracket. Pull the card
retaining bracket out evenly from the slot (do not twist!).
2. Remove the retaining screws of the black cover plate on the card retaining bracket.
Remove the black cover plate.
3. Position the option card onto the retaining bracket so that the retaining screws fit into
the corresponding bores on the card retaining bracket.
4. Insert the retaining bracket with installed option card into the slot, pressing slightly so
it is seated properly. Secure the card retaining bracket with the retaining screws.
5. Follow the instructions in reverse order when removing the option card.
53001AXX
1.
3.
4.
2.

3Assembly / Installation Instructions
Installation of OST11B option in MOVIDRIVE® MDX61B
14 Manual – MOVI-PLC®basic DHP11B.. controller
3.3 Installation of OST11B option in MOVIDRIVE®MDX61B
Installation
options
• If the MOVI-PLC®basic DHP11B.. controller is installed in the fieldbus slot [2], you
must install the OST11B option in the encoder slot [1]. Observe the instructions in
section 3.2. Connect the OST11B option and the MOVI-PLC®basic DHP11B..
controller using the supplied ribbon cable [3] and install the completely assembled
option card holder in MOVIDRIVE® MDX61B.
• If the MOVI-PLC®basic DHP11B.. controller is installed in the expansion slot [4], you
must install the OST11B option the expansion slot above the MOVI-PLC®basic
DHP11B.. controller. Observe the instructions in section 3.2. Connect the OST11B
option and the MOVI-PLC®basic DHP11B.. controller using the supplied ribbon
cable [3] and install the completely assembled option card holder in MOVIDRIVE®
MDX61B.
58508AXX
58509BXX
[1]
[2]
[3]
[4] [3]

3
Assembly / Installation Instructions
Installation of MOVI-PLC® basic DHP11B.. controller
Manual – MOVI-PLC®basic DHP11B.. controller 15
3.4 Installation of MOVI-PLC®basic DHP11B.. controller
3.4.1 Functional description of the terminals, DIP switches and LED
Front view
MOVI-PLC®basic
DHP11B.. controller
Designation
LED
DIP switches
Terminal
Function
58473AXX
LED LED 1
LED 2
LED 3
LED 4
LED 5
LED 6
LED 7
24V / I/O OK
PLC status
IEC progr. status
Run Profibus
Fault Profibus
CAN 2 status
CAN 1 status
Status of voltage supply I/O
Status of control firmware
Status of control program
Status of PROFIBUS bus electronics
Status of PROFIBUS communication
Status of CAN 2 system bus
Status of CAN 1 system bus
Connector X31:
Binary inputs and outputs
(plug-in terminals)
X31:1
X31:2
X31:3
X31:4
X31:5
X31:6
X31:7
X31:8
X31:9
X31:10
X31:11
X31:12
+ 24 V input
REF24V
DIO 0
DIO 1
DIO 2
DIO 3
DIO 4
DIO 5
DIO 6
DIO 7
VO24
REF24V
Voltage input DC+24 V
Reference potential for binary signals
Binary input or output
Binary input or output
Binary input or output
Binary input or output
Binary input or output
Binary input or output
Binary input or output
Binary input or output
Voltage output DC+24V
Reference potential for binary signals
Connector X32:
System bus CAN 2
(electrically isolated)
(plug-in terminals)
X32:1
X32:2
X32:3
BZG_CAN 2
CAN 2H
CAN 2L
Reference potential for system bus
CAN 2
System bus CAN 2 high
System bus CAN 2 low
Connector X33:
System bus CAN 1
(plug-in terminals)
X33:1
X33:2
X33:3
DGND
CAN 1H
CAN 1L
Reference potential for system bus
CAN 1
System bus CAN 1 high
System bus CAN 1 low
Connector X30:
PROFIBUS
(Sub-D9)
X30:9
X30:8
X30:7
X30:6
X30:5
X30:4
X30:3
X30:2
X30:1
GND (M5V)
RxD/TxD-N
N.C.
VP (P5V/100 mA)
GND (M5V)
CNTR-P
RxD/TxD-P
N.C.
N.C.
Reference potential for PROFIBUS
Signal receive transmit negative
Terminal unassigned
DC+5 V potential for bus termination
Reference potential for PROFIBUS
PROFIBUS control signal for repeater
Signal receive transmit positive
Terminal unassigned
Terminal unassigned
Connector X34:
RS485 interface COM1
(RJ10 socket)
X34:4
X34:3
X34:2
X34:1
DGND
RS-
RS+
5V
Reference potential
Signal RS485–
Signal RS485+
Voltage output DC+5 V
DIP switches
for setting
the PROFIBUS
Station address
20
21
22
23
24
25
26
Significance: 1
Significance: 2
Significance: 4
Significance: 8
Significance: 16
Significance: 32
Significance: 64
DHP11B
X31
LED 1
LED 2
LED 3
LED 4
LED 5
LED 6
LED 7
X32X33
X30
X34
2
0
2
1
2
2
2
3
2
4
2
5
2
6
1
3
1
2
3
1
2
3
1
1
2
1
2
3
1
2
3

3Assembly / Installation Instructions
Installation of MOVI-PLC® basic DHP11B.. controller
16 Manual – MOVI-PLC®basic DHP11B.. controller
3.4.2 Connecting binary inputs and outputs (connector X31)
Connector X31 provides eight binary inputs or outputs (e.g. for controlling external actu-
ators / sensors).
You can program the binary inputs / outputs in the PLC Editor of the MOVITOOLS®
MotionStudio software.
Binary inputs • The binary inputs are electrically isolated by optocouplers.
• The permitted input voltages are defined according to IEC 61131.
+13 V ... +30 V= "1" = Contact closed
–3 V ... + 5 V = "0" = Contact open
Interrupt inputs • You can use binary inputs X31:6 to X31:10 as interrupt inputs. The response time
until the ISR (interrupt service routine) is processed is less than 100 µs.
Binary outputs • The binary outputs are electrically isolated by optocouplers.
• The binary outputs are short-circuit proof but not interference-voltage-proof.
• The maximum permitted output current is 150 mA per binary output. All eight binary
outputs can be operated simultaneously with this current.
Cable specification • Only connect cables with a minimum core cross section of 0.25 mm2(AWG23) and
a maximal core cross section of 1 mm2 (AWG18). IEC 60999 does allow clamping
without conductor ender sleeves.
• Choose the type and core cross section of the connected cable in dependency of the
required cable length and the load expected from your application.
For more information on binary inputs or outputs, refer to section 8 Technical Data on
page 78.
20074AXX
Fig. 3: 12-pin connector for connecting binary inputs and outputs
X31
1
3
5
7
9
11
2
4
6
8
10
12
• To avoid damage to the MOVI-PLC®controller and to preserve the specified function
of the binary inputs and outputs, the supply voltage must be present on pins X31:1/2
when using the inputs and outputs. If the supply voltage is stopped, you must turn off
all other current supplies to X31:1 ... 12, e.g. the DC 24 V from switches and sensors
at the binary inputs.
• To avoid the danger of maximum voltage peaks, you may not connect inductive loads
to the supply voltage or to the binary inputs or outputs without free-wheeling diodes.

3
Assembly / Installation Instructions
Installation of MOVI-PLC® basic DHP11B.. controller
Manual – MOVI-PLC®basic DHP11B.. controller 17
3.4.3 Connection CAN 2 system bus (connector X32) / CAN 1 (connector X33)
Do not connect more than 64 units to the CAN 2 or CAN 1 system bus. The system bus
supports the address range 0 ... 127.
Use a repeater after 20 or 30 CAN bus stations, depending on the length of the cables
and the cable capacity. The CAN system bus supports transmission systems compliant
with ISO 11898. The "Serial Communication" manual contains detailed information
about the CAN system bus. This manual can be ordered from SEW-EURODRIVE.
Wiring diagram for CAN 2 system bus
Cable specification • Use a 4-core twisted and shielded copper cable (data transmission cable with
braided copper shield). IEC 60999 does allow clamping without conductor ender
sleeves. The cable must meet the following specifications:
– Core cross section 0.25 ... 1.0 mm2(AWG 23 ... AWG 18)
– Line resistance 120 Êat 1 MHz
– Capacitance per unit length Â40 pF/m at 1 kHz
Suitable cables include CAN bus or DeviceNet cables.
• The CAN 2 system bus is electrically isolated. Therefore, it is recommended to use
the CAN 2 (X32) interface for connecting field devices (e.g. CANopen inputs and
outputs).
• The CAN 1 system bus is not electrically isolated. Therefore, it is recommended to
use the CAN 1 (X33) interface to connect inverters via the system bus in the control
cabinet.
• SEW-EURODRIVE recommends connecting a maximum of 64 inputs and 64 outputs
via I/O modules to the MOVI-PLC®basic DHP11B.. .
• No CAN system bus connection is necessary for communication between MOVI-
DRIVE®MDX61B and its installed controller MOVI-PLC®basic DHP11B.. if you use
the "DPRAM" channel (ÆSystem manual "MOVI-PLC®programming in PLC Editor).
A CAN system bus connection is, however, necessary if POUs from the
MPLCMOTION_MDX and MPLCprocessdata libraries are employed.
59173AXX
Fig. 4: CAN 2 system bus connection using the example of MOVIDRIVE®MDX60B/61B / MOVITRAC®B
MDX61B
DGND
MDX60B/61B
X12
SC11 2
1
3
SC12
DHP11B
X31X32X33
1
2
3
1
2
3
1
2
3
2
3
1
SC11
DGND
ON OFF
S12
X12:
2
1
SC12 3
ON OFF
S12
X45 X46
123456HL ⊥
FSC11B
MOVITRAC
®
B
S1
OFF
ON
7
S2
X44

3Assembly / Installation Instructions
Installation of MOVI-PLC® basic DHP11B.. controller
18 Manual – MOVI-PLC®basic DHP11B.. controller
Cable length • The permitted total cable length depends on the baud rate setting of the system bus:
– 125 kBaud Æ320 m
– 250 kbaud Æ160 m
–500 kBaud Æ80 m
– 1000 kbaud Æ40 m
Terminating
resistor
• Switch on the system bus terminating resistor at the start and end of the CAN 2
system bus connection (MOVIDRIVE DIP®B, switch S12 = ON; MOVITRAC®B, DIP
switch S1 = ON). For all other devices, turn off the terminating resistor (MOVI-
DRIVE®B, DIP switch S12 = OFF; MOVITRAC®B, DIP switch S1 = OFF). If the
MOVI-PLC®basic DHP11B.. controller is, for example, located at the end of the
CAN 2 system bus, you have to connect a terminating resistor of 120 Êbetween pins
X32:2 and X32:3 (for CAN 1: terminating resistor between pin X33:2 and pin X33:3).
3.4.4 Connecting PROFIBUS (connector X30)
Connection to the PROFIBUS system using a 9-pin sub D connector in compliance with
IEC 61158. The T-bus connection must be made using a connector with the corre-
sponding configuration. The following figure shows the PROFIBUS connector that is
connected to X30 of the MOVI-PLC®basic DHP11B.. controller.
Connecting
MOVIDRIVE®/
PROFIBUS
As a rule, the MOVI-PLC®basic DHP11B.. controller is connected to the PROFIBUS
system using a shielded twisted-pair cable. Observe the maximum supported trans-
mission rate when selecting the bus connector.
The twisted-pair cable is connected to the PROFIBUS connector at pin 3 (RxD/TxD-P)
and pin 8 (RxD/TxD-N). Communication is carried out via these two pins. The RS485
signals RxD/TxD-P and RxD/TxD-N must all be connected to the same contacts in all
PROFIBUS stations. Otherwise, the bus components cannot communicate via the bus
medium.
• There should not be any potential displacement between the units connected via the
CAN 2 system bus.
• There must not be any potential displacement between the units connected via the
CAN 1 system bus.
• Take suitable measures to avoid potential displacement, such as connecting the unit
ground connectors using a separate cable.
20059AXX
Fig. 5: Assignment of 9-pin sub D plug to IEC 61158
[1] 9-pin sub-D connector
[2] Signal line, twisted
[3] Conductive, wide area connection is necessary between the connector housing
and the shield
RxD/TxD-P 3
1
5
9
68
4
5
6
9
VP (P5V/100mA)
DGND (M5V)
DGND (M5V)
CNTR-P
RxD/TxD-N
[3]
[1]
[2]

3
Assembly / Installation Instructions
Installation of MOVI-PLC® basic DHP11B.. controller
Manual – MOVI-PLC®basic DHP11B.. controller 19
The PROFIBUS interface sends a TTL control signal for a repeater or fiber optic adapter
(reference = pin 9) via pin 4 (CNTR-P).
Baud rates
greater than
1.5 MBaud
The operation of the MOVI-PLC®basic DHP11B.. controller with baud rates > 1.5 MBaud
can only be operated with special 12 MBaud PROFIBUS connectors.
Bus termination You do not need to equip the MOVI-PLC®basic DHP11B.. controller with bus termi-
nating resistors. This allows the PROFIBUS system to be put into operation more easily
and reduces the number of possible problems and faults during installation.
When the MOVI-PLC®basic DHP11B.. controller is located at the start or end of a
PROFIBUS segment and when there is only one PROFIBUS cable connected to the
MOVI-PLC®basic DHP11B.. controller, you must use a connector with an integrated
bus terminating resistor.
Switch on the bus terminating resistors for this PROFIBUS connector.
Setting the
station address
The PROFIBUS station address is set using DIP switches 20... 26on the MOVI-PLC®
basic DHP11B.. controller.
The MOVI-PLC®basic DHP11B.. controller supports the address range 0...125.
Any change made to the PROFIBUS station address during ongoing operation does not
take effect immediately. You have to switch the compact controller or the inverter in
which MOVI-PLC®basic DHP11B.. controller is installed on and off again for the
changes to take effect (power + 24 V off/on).
59291AXX
The default setting for the PROFIBUS station address is 4:
20ÆSignificance: 1 × 0 = 0
21ÆSignificance: 2 × 0 = 0
22ÆSignificance: 4 × 1 = 4
23ÆSignificance: 8 × 0 = 0
24ÆSignificance: 16 × 0 = 0
25ÆSignificance: 32 × 0 = 0
26ÆSignificance: 64 × 0 = 0
DHP11B
X31
X32X33
X30
X34
2
0
2
1
2
2
2
3
2
4
2
5
2
6

3Assembly / Installation Instructions
Installation of MOVI-PLC® basic DHP11B.. controller
20 Manual – MOVI-PLC®basic DHP11B.. controller
3.4.5 Connecting RS485 interface COM 1 (connector X34)
You can connect one of the following devices to the RS485 interface COM 1:
• Engineering PC (ÆSec. 3.8) or
• DOP11A operator terminal
59091AXX
Fig. 6: Example: Connection of an engineering PC
USB11A
PC COM
X31
X32
X33
X30
X34
2
0
2
1
2
2
2
3
2
4
2
5
2
6
DHP11B
1
2
3
1
2
3
1
2
3
2
3
1
• There must not be any potential displacement between the units connected via the
RS485. Take suitable measures to avoid potential displacement, such as connecting
the unit ground connectors using a separate cable.
• Dynamic terminating resistors are installed. Do not connect any external termi-
nating resistors!
For more information on how to connect the DOP11A operator terminal, refer to the
sections "Installation" and "Pin assignment" in the DOP11A operator terminal manual.