SEW-Eurodrive MOVI-PLC advanced User manual

Drive Technology \ Drive Automation \ System Integration \ Services
MOVI-PLC
®
advanced Controller
Remote Maintenance via ORA11B
Manual
Edition 09/2008
16717228 / EN

SEW-EURODRIVE – Driving the world

Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B 3
1 General Notes......................................................................................................... 4
1.1 Use of the manual.......................................................................................... 4
1.2 Structure of the safety notes .......................................................................... 4
1.3 Right to claim under warranty ........................................................................ 5
1.4 Exclusion of liability........................................................................................ 5
1.5 Copyright notice ............................................................................................. 5
2 Safety Notes ........................................................................................................... 6
2.1 Preliminary information .................................................................................. 6
2.2 General .......................................................................................................... 6
2.3 Target group .................................................................................................. 6
2.4 Designated use .............................................................................................. 7
2.5 Operation ....................................................................................................... 7
2.6 Installation...................................................................................................... 7
2.7 Other applicable documentation .................................................................... 7
2.8 Disposal ......................................................................................................... 7
3 System Description................................................................................................ 8
3.1 Remote maintenance via the ORA11B modem ............................................. 8
4 Assembly and Installation Notes........................................................................ 10
4.1 Step-by-step instructions for mounting ORA11B to a DIN rail ..................... 10
4.2 Step-by-step instructions for removing ORA11B from a DIN rail ................. 11
4.3 Connections and terminals at the front of ORA11B ..................................... 13
4.3.1 Reset button ...................................................................................... 13
4.3.2 Connecting ORA11B to an analog telephone line ............................. 14
4.3.3 Connecting MOVI-PLC®advanced to ORA11B ................................ 16
4.3.4 Operating displays of the ORA11B option ......................................... 16
4.4 Connections and terminals at the bottom of ORA11B ................................. 17
4.4.1 Voltage supply of ORA11B ................................................................ 17
5 Configuration........................................................................................................ 18
5.1 Used components (topology) ....................................................................... 18
5.2 Overview of assigned IP addresses............................................................. 18
5.3 Configuration of ORA11B ............................................................................ 19
5.3.1 Default settings .................................................................................. 19
5.3.2 Establishing a network connection to the ORA11B modem .............. 20
5.3.3 Changing default settings .................................................................. 22
5.4 Establishing a remote maintenance connection via ORA11B...................... 24
5.5 Testing the modem connection.................................................................... 30
5.6 Establishing a connection on the engineering PC........................................ 32
6 Technical Data...................................................................................................... 34
6.1 General technical data ................................................................................ 34
6.2 Technical data of ORA11B modem.............................................................. 34
7 Index...................................................................................................................... 35

4Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B
1 Use of the manual
General Notes
Manual
1 General Notes
1.1 Use of the manual
The manual is part of the product and contains important information on operation and
service. The manual is written for everyone starting up or servicing this product.
The manual must be accessible and legible. Make sure that persons responsible for the
system and its operation, as well as persons who work independently on the unit, have
read through the manual carefully and understood it. Consult SEW-EURODRIVE if you
have any questions or if you require further information.
1.2 Structure of the safety notes
The safety notes in this manual are designed as follows:
Symbol SIGNAL WORD!
Nature and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to avoid the hazard.
Symbol Signal word Meaning Consequences if
disregarded
Example:
General hazard
Specific hazard,
e.g. electric shock
HAZARD! Imminent hazard Severe or fatal injuries
WARNING! Possible hazardous situation Severe or fatal injuries
CAUTION! Possible hazardous situation Minor injuries
CAUTION! Possible damage to property Damage to the drive system or its environ-
ment
NOTE Useful information or tip.
Simplifies handling of the drive
system.

Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B 5
1
Right to claim under warranty
General Notes
1.3 Right to claim under warranty
You must observe this manual as the prerequisite for fault-free operation and fulfillment
of any right to claim under warranty. Therefore, read the documentation before you start
working with the software and the connected units from SEW-EURODRIVE.
Make sure that the documentation is available to persons responsible for the system and
its operation as well as to persons who work independently on the unit. You must also
ensure that the documentation is legible.
1.4 Exclusion of liability
You must observe this manual and the documentation of the connected units from SEW-
EURODRIVE to ensure safe operation and to achieve the specified product character-
istics and performance requirements. SEW-EURODRIVE assumes no liability for injury
to persons or damage to equipment or property resulting from non-observance of these
operating instructions. In such cases, any liability for defects is excluded.
SEW-EURODRIVE guarantees that the software is free from deficiencies in title, and
that it can be used for the purposes for which it is intended. Beyond this, there is no guar-
antee for technical details or suitability for a certain purpose.
SEW-EURODRIVE will not be liable for damage, delays or impediments to performance
beyond our area of responsibility or for damage as a result of inappropriate, improper or
unintended use of the software.
1.5 Copyright notice
© 2008 – SEW-EURODRIVE. All rights reserved.
Any reproduction, modification, distribution or unintended use, in whole or in part, is pro-
hibited.

6Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B
2 Preliminary information
Safety Notes
2 Safety Notes
The following basic safety notes are intended to prevent injury to persons and damage
to property. The operator must make sure that the basic safety notes are read and ob-
served. Ensure that persons responsible for the machinery and its operation as well as
persons who work independently have read through the documentation carefully and
understood it. If you are unclear about any of the information in this documentation, or
if you require further information, please contact SEW-EURODRIVE.
2.1 Preliminary information
The following safety notes refer to the operation of the ORA11B. If you use other SEW
components, also refer to the safety notes for the relevant components in the corre-
sponding documentation.
Please also observe the supplementary safety notes in the individual sections of this
documentation.
2.2 General information
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property.
Refer to the documentation for additional information.
2.3 Target group
Only qualified personnel is authorized to install, startup or service the units or correct
unit faults (observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664
or DIN VDE 0110 as well as national accident prevention guidelines).
Qualified electricians in the context of these basic safety notes are persons familiar with
installation, assembly, startup and operation of the product who possess the required
qualifications.
HAZARD!
During operation, the connected units can have live, bare and movable or rotating parts
as well as hot surfaces, depending on their enclosure.
Severe or fatal injuries.
• All work related to transportation, storage, setup/mounting, connection, startup,
maintenance and repair may only be carried out by qualified personnel, in strict ob-
servation of:
– The relevant detailed operating instructions
– Warning and safety signs on the units
– All other relevant project planning documents, operating instructions and wiring
diagrams
– The specific regulations and requirements for the system
– National/regional regulations governing safety and the prevention of accidents
• Never install damaged products
• Submit a complaint to the shipping company immediately in the event of damage.

Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B 7
2
Designated use
Safety Notes
All activity in the other areas of transportation, storage, operation, and disposal must be
carried out by persons who are appropriately trained.
2.4 Designated use
ORA11B is an analog modem with integrated router and a 4-port switch, which allows
remote access to connected units. It can be used to establish a connection via an analog
phone line, for example, to a remote facility. Technical data and information on the con-
nection requirements are provided on the nameplate and in the documentation; these
must be observed under all circumstances.
2.5 Operation
2.6 Installation
The connected units must be installed and cooled according to the regulations and spec-
ifications in the corresponding documentation.
The connected units contain components that can easily be damaged by electrostatic
energy and improper handling. Prevent mechanical damage or destruction of electric
components (may pose health risk).
The following applications are prohibited unless the unit is explicitly designed for such
use:
• Use in potentially explosive areas
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
2.7 Other applicable documentation
The following publications and documents apply to the connected units:
• Operating instructions/manuals of the units
(Units are, for example, MOVI-PLC®, MOVIDRIVE®B, etc.)
• For units with functional safety technology, also the respective
"Safe Disconnection Manual - Conditions" manuals
2.8 Disposal
WARNING!
Unwanted operating statuses of the system.
Severe or fatal injuries.
An interruption of the communication link between the system and the remote mainte-
nance station can lead to unwanted operating statuses. Make sure that instructed staff
has implemented safety measures on site.
Observe current national regulations!
Dispose of the individual materials separately in accordance with the country-specific
regulations in force.

8Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B
3 Remote maintenance via the ORA11B modem
System Description
3 System Description
3.1 Remote maintenance via the ORA11B modem
Remote maintenance is a key tool in ensuring that the best possible worldwide support
is provided for MOVI-PLC®advanced. ISDN lines are not available everywhere, and ac-
cess via Ethernet is often not possible due to network administration requirements. In
this case, using an analog modem connection is the best alternative.
ORA11B offers an analog modem, a router and a 4-port switch. It can be used to estab-
lish a connection via an analog phone line to a remote facility. This enables the usual
access to the MOVI-PLC®advanced controller and all units connected to the system
bus.
64004AEN
Remote system location
Engineering PC with
analog modem
SBus
Ethernet
MOVI-PLC advanced
®
Axis 1 Axis 2 Axis 3

Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B 9
3
Remote maintenance via the ORA11B modem
System Description
Scope of delivery
of the ORA11B
option
The scope of delivery of the ORA11B option (part number 1822 005 3) consists of:
• ORA11B modem
• 2 telephone cables (TAE-N to RJ12 and RJ12 to RJ12), each 3 m long
Optional scope
of delivery
• Telephone adapter set for Europe (suitable for Belgium, France, Italy, Austria,
Switzerland) part no. 1811 216 1
Content of this
manual
This user manual describes the hardware required for remote maintenance of the
MOVI-PLC®advanced controller and how a connection is established via the ORA11B
modem.
NOTE
For further function descriptions, refer to the online help of the configuration interface
of ORA11B.

10 Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B
4 Step-by-step instructions for mounting ORA11B to a DIN rail
Assembly and Installation Notes
4 Assembly and Installation Notes
4.1 Step-by-step instructions for mounting ORA11B to a DIN rail
Proceed as follows:
• There are 3 latch hooks on the back of the ORA11B (see following figure). Two latch
hooks [1, 2] are located at the outer edge, the third latch in the center [3] is movable.
• Position the ORA11B with both latch hooks on the outer edge on the DIN rail accord-
ing to the following figure. Rotate the ORA11B down towards the DIN rail until the
movable latch hook clicks audibly.
ORA11B is now installed.
HAZARD!
Moisture and liquids can enter the interior of the ORA11B.
Severe or fatal injuries from electric shock.
• ORA11B may not be used in wet or moist environments (e.g. close to watercours-
es).
• Install ORA11B in a dry place that is protected against splashing water.
• Switch off the power supply of the control cabinet and secure it against being
switched back on inadvertently before mounting or removing the unit.
64182AXX
64173AXX
[1] [2]
[3]
CLACK

Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B 11
4
Step-by-step instructions for removing ORA11B from a DIN rail
Assembly and Installation Notes
4.2 Step-by-step instructions for removing ORA11B from a DIN rail
Proceed as follows:
• Remove all plug connectors.
• Insert a screwdriver with blade width 4.5 mm in the movable latch hook (see following
figure).
HAZARD!
Open electric components.
Severe or fatal injuries from electric shock.
• Switch off the power supply of the ORA11B and secure it against being switched
back on inadvertently before removing the unit.
64174AXX

12 Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B
4 Step-by-step instructions for removing ORA11B from a DIN rail
Assembly and Installation Notes
• Move and hold the screwdriver towards the ORA11B (see following figure). This
draws apart the plastic spring of the movable latch hook.
• First pull ORA11B forward and then upward and away from the DIN rail (see follow-
ing figure).
64185AXX
64181AXX
1.
2.

Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B 13
4
Connections and terminals at the front of ORA11B
Assembly and Installation Notes
4.3 Connections and terminals at the front of ORA11B
The following figure shows the connections and control elements of the ORA11B option
necessary for remote maintenance.
4.3.1 Reset button
64063AXX
[1] Reset button
[2] Telephone connection (RJ45 plug connector)
[3] 4-port Ethernet switch (LAN 1 - LAN 4) for network connection
[4] Power LED
[5] COM LED
[6] Data LED
[7] Status LED
ORA11B
RJ45/Line
LAN 2
1
Power
Reset
COM
Data
Status
LAN 4
LAN 1 LAN 3
3
4
2
[1]
[2]
[3]
[4]
[5]
[6]
[7]
Operation Meaning
Press once briefly Resets ORA11B via software and restarts it.
Hold for at least 3 seconds Resets the hardware of ORA11B and restarts it.
Pressing it 3 times in quick succession
within 2 seconds
Deletes all settings of ORA11B and resets the unit to the
factory settings.

14 Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B
4 Connections and terminals at the front of ORA11B
Assembly and Installation Notes
4.3.2 Connecting ORA11B to an analog telephone line
To connect the modem to the analog telephone line, use the supplied connection cable
TAE-N to RJ12 (alternative: RJ12 to RJ12). Insert the RJ12 plug connector [2] in the
RJ45 socket of the ORA11B and the TAE-N plug connector [1] in the telephone jack (see
following figure).
64202AXX
ORA11B
RJ45/Line
LAN 2
1
Power
Reset
COM
Data
Status
LAN 4
LAN 1 LAN 3
3
4
2
[2]
[1]
NOTE
If the connection cables included in the scope of delivery do not fit your telephone jack,
you can use the telephone adapter of the optional telephone adapter set Europe (part
no. 1811 216 1) from SEW-EURODRIVE. The Europe telephone adapter set can be
used in the following countries:
• Belgium
•France
•Italy
•Austria
• Switzerland

Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B 15
4
Connections and terminals at the front of ORA11B
Assembly and Installation Notes
The following table shows the pin assignment of the RJ12 and TAE-N plug connectors.
64178AXX
RJ45 TAE-N
Pin Description
1 E Not connected
2 a2 For connecting a downline telephone
3a1 Incoming telephone line (outside line or extension line)
4b1
5 b2 For connecting a downline telephone
6 W Not connected
123456
6
E
b2b1
a2
a1
W
5
4
3
2
1
RJ12
TAE-N

16 Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B
4 Connections and terminals at the front of ORA11B
Assembly and Installation Notes
4.3.3 Connecting MOVI-PLC®advanced to ORA11B
Use an Ethernet cable (RJ45 to RJ45) to connect X37 of the MOVI-PLC®advanced con-
troller with an Ethernet switch (LAN 1 - LAN 4) of the ORA11B option (see following
figure).
4.3.4 Operating displays of the ORA11B option
The ORA11B option has 8 LEDs that display the current status of ORA11B and the re-
mote maintenance connection.
64204AXX
X35
X36
X37
2
4
6
1
3
5
X34
DHE41B
1
2
3
1
3
4
2
1
2
3
1
2
3
1
2
3
X32
X33
2
4
6
1
3
5
8
10
12
7
9
11
X31
T1
S1
L1 L2 L3 L5
XM L6 L7 L8 L9L4 L10
ORA11B
LAN 2
1
Power
Reset
COM
Data
Status
LAN 4
LAN 1 LAN 3
3
4
2
RJ45/Line
Designation Display Meaning
4 switch port status LEDs
(one LED each at LAN1, 2,
3, 4)
•Yellow
• Green
• LED flashes
• Link with 10 MBit/s
• Link with 100 MBit/s
• data transfer
Power LED Green Supply voltage is present
COM LED • Green
• Orange
• Establishing modem connection
• Modem connection is established
Data LED LED flashes Receiving data
Status LED Red • Initialization phase
• A fault has occurred

Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B 17
4
Connections and terminals at the bottom of ORA11B
Assembly and Installation Notes
4.4 Connections and terminals at the bottom of ORA11B
4.4.1 Voltage supply of ORA11B
64177AXX
Terminal Designation Description
25 10 .... 60 VDC Voltage supply
26 GND Mass
25
26
25
26
10...60 VDC
GND
Power
Supply

18 Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B
5 Used components (topology)
Configuration
5 Configuration
5.1 Used components (topology)
5.2 Overview of assigned IP addresses
Engineering PC • LAN connection:
– IP address: 192.168.10.2
– Net mask: 255.255.255.0
• Remote data transmission connection:
– The IP address 192.168.1.254 is sent from the ORA11B modem to the RDT link
of the engineering PC while the connection is established
ORA11B • Router/switch:
– IP address: 192.168.10.3
– Net mask: 255.255.255.0
• Modem:
– Local address of the PPP connection: 192.168.1.253
– IP address of the remote end: 192.168.1.254
MOVI-PLC®
advanced
• IP address: 192.168.10.4
• Net mask: 255.255.255.0
64005AEN
ORA11B MOVI-PLC advance
d
®
Ethernet cable
for configuration
purposes
Engineering PC
analog telephone
line
Ethernet cable
LAN
Data transmission
NOTE
Other IP addresses not listed as examples can be used as well. Note that all IP
addresses must be in the network defined by the net mask. This network must be dif-
ferent from existing local networks (check with the IT department if necessary).

Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B 19
5
Configuration of ORA11B
Configuration
5.3 Configuration of ORA11B
5.3.1 Default settings
The ORA11B modem has been configured with the following default settings:
Menu [Basic Settings] / [Web Interface] / [Authentication]
User name SEW
Password ORA11B
Menu [Basic Settings] / [IP Addresses (LAN)]
IP address 192.168.10.3
Net mask 255.255.255.0
Menu [Dial-In]
Activate dial-in Yes
Idle time 0 s
Rings before call is answered 2
Activate NAT Activated
Authentication for dial-in Activated
User name SEW
Password ORA11B
Authentication via PAP
IP addresses for PPP connection (WAN)
Own IP address 192.168.10.253
IP address of the remote end 192.168.10.254
NOTES
• If you reset ORA11B by performing a unit reset (see chapter 4.3.1), all deviating
settings (e.g. IP address) will be reset to the default settings.
• Chapters 5.3.2 and 5.3.3 describe how you can change the default settings.
• Go to chapter 5.5 if you want to establish a remote maintenance connection with
ORA11B with the default settings.

20 Manual – MOVI-PLC® advanced Controller Remote Maintenance via ORA11B
5 Configuration of ORA11B
Configuration
5.3.2 Establishing a network connection to the ORA11B modem
ORA11B is configured via a network connection between ORA11B and a PC.
Based on the default settings of ORA11B, you have to set up a network connection as
follows:
1. For the default settings of ORA11B, press the reset button of ORA11B three times.
Do not hold down the button for any longer than 1 second at a time. You must press
the button three times within 2 seconds.
2. The default IP address 192.168.10.3 is found on the housing of ORA11B. The IP ad-
dress of the PC must be different from the IP address of ORA11B. However, the IP
address of the PC must be from the same network, e.g. 192.168.10.2. Set
255.255.255.0 as subnet mask.
Select the following menu items to make the settings:
[Start] / [Settings] / [Network Connections]
Highlight the existing network connection and right-click on the menu item "Proper-
ties". Tick the "Internet protocol (TCP/IP)" checkbox in the "LAN connection proper-
ties" window. The "Internet Protocol (TCP/IP) Properties" window will open (see fol-
lowing figure).
Confirm your entries with [OK].
NOTE
We recommend to use a second network card in the PC. This avoids interrupting an
existing network connection and re-configuring it.
12021AEN