SEW-Eurodrive MOVI-C CONTROLLER UHX65A User manual

*28514688_0219*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
MOVI‑C®CONTROLLER progressiveUHX65A
Edition 02/2019 28514688/EN

SEW-EURODRIVE—Driving the world

Table of contents
Manual – MOVI‑C®CONTROLLER progressiveUHX65A 3
Table of contents
1 General information.................................................................................................................. 6
1.1 About this documentation ...............................................................................................6
1.2 Structure of the safety notes ...........................................................................................6
1.2.1 Meaning of the signal words .......................................................................... 6
1.2.2 Structure of the section safety notes ............................................................. 6
1.2.3 Structure of the embedded safety notes ........................................................ 6
1.3 Decimal separator in numerical values ...........................................................................7
1.4 Right to claim under warranty .........................................................................................7
1.5 Other applicable documentation .....................................................................................7
1.6 Product names and trademarks......................................................................................7
1.6.1 Trademark of Beckhoff Automation GmbH .................................................... 7
1.7 Copyright notice ..............................................................................................................7
2 Safety notes .............................................................................................................................. 8
2.1 Preliminary information ...................................................................................................8
2.2 Duties of the user............................................................................................................8
2.3 Target group ...................................................................................................................9
2.4 Designated use ...............................................................................................................9
2.4.1 Hoist applications ........................................................................................... 9
2.5 Functional safety technology ........................................................................................10
2.6 Transport.......................................................................................................................10
2.7 Installation/assembly.....................................................................................................10
2.7.1 Restrictions of use........................................................................................ 10
2.8 Electrical installation .....................................................................................................11
2.8.1 Required preventive measure ...................................................................... 11
2.9 Network security and access protection .......................................................................11
2.10 Short designation ..........................................................................................................11
3 Introduction............................................................................................................................. 12
3.1 General information ......................................................................................................12
3.1.1 Content of this manual ................................................................................. 12
3.1.2 Additional documentation............................................................................. 12
3.2 MOVI-C® CONTROLLER.............................................................................................13
3.2.1 Nameplate.................................................................................................... 13
3.2.2 Type code .................................................................................................... 13
3.2.3 Device variants............................................................................................. 14
3.2.4 Overview of communication interfaces ........................................................ 15
3.2.5 OMH CFast memory cards .......................................................................... 17
3.2.6 OMW CFast memory card ........................................................................... 17
4 Installation notes .................................................................................................................... 18
4.1 Installation accessories.................................................................................................18
4.1.1 System bus cable......................................................................................... 18
4.1.2 Accessories cable routing ............................................................................ 18
4.2 Mechanical installation..................................................................................................19
4.2.1 Minimum clearance and mounting position.................................................. 19
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4.3 Electrical installation .....................................................................................................20
4.3.1 Shielding and routing bus cables ................................................................. 20
4.3.2 Description of terminal functions .................................................................. 21
4.3.3 Voltage supply.............................................................................................. 22
4.3.4 Connection to Ethernet network................................................................... 22
4.3.5 Virtual network card (VNET) ........................................................................ 23
4.3.6 EtherCAT®/SBusPLUS connection .................................................................. 27
4.3.7 Connecting USB interfaces .......................................................................... 28
4.3.8 DisplayPort interface connection.................................................................. 28
4.3.9 Inserting memory cards................................................................................ 29
4.4 Installing options and accessories ................................................................................30
4.4.1 Accessories cable routing ............................................................................ 30
4.5 Terminal assignment.....................................................................................................32
4.6 Status LEDs ..................................................................................................................33
4.6.1 Status LED "Link/Activity" (L/A) and "Speed"............................................... 34
4.6.2 Status LED "24V" ......................................................................................... 35
4.6.3 Status LED "L1"............................................................................................ 35
4.6.4 Status LED "L2"............................................................................................ 35
4.6.5 Status LED "L3"............................................................................................ 35
5 Startup ..................................................................................................................................... 36
5.1 Configuration of the EtherCAT®/SBusPLUS stations.......................................................36
5.1.1 Establishing a connection between engineering PC and
MOVI-C® CONTROLLER ............................................................................. 36
5.1.2 Scanning the network for devices ................................................................ 38
5.1.3 Applying MOVI-C® devices to MOVISUITE®................................................ 39
6 Configuration and startup with Windows 10 IoT Enterprise .............................................. 42
6.1 General information ......................................................................................................42
6.2 Initial start of the Windows operating system after delivery ..........................................42
6.3 Switch-off and reboot behavior of the MOVI-C® CONTROLLER .................................42
6.4 Creating a data backup.................................................................................................42
6.5 Application examples – operation of the Windows operating system ...........................43
6.5.1 Setting a remote desktop connection........................................................... 43
6.5.2 Using a touchscreen monitor ....................................................................... 44
6.5.3 Activating the Windows swap file ................................................................. 45
6.5.4 Setting an automatic system startup ............................................................ 48
7 Device replacement................................................................................................................ 49
8 Procedure while updating firmware...................................................................................... 50
8.1 Exporting a firmware image ..........................................................................................50
8.2 Copying a firmware image to the OMH memory card...................................................51
9 Service..................................................................................................................................... 52
9.1 Waste disposal..............................................................................................................52
10 Technical data......................................................................................................................... 53
10.1 General .........................................................................................................................53
10.2 Technical data...............................................................................................................54
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10.3 Port overview ................................................................................................................55
10.3.1 Interface description..................................................................................... 55
10.3.2 Engineering interface ................................................................................... 55
10.3.3 Windows interface........................................................................................ 55
11 Dimension drawings............................................................................................................... 56
11.1 MOVI-C® CONTROLLER............................................................................................56
11.2 Accessories cable routing .............................................................................................57
Index ........................................................................................................................................ 58
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1General information
About this documentation
Manual – MOVI‑C®CONTROLLER progressiveUHX65A
6
1 General information
1.1 About this documentation
The manual is part of the product and contains important information on operation and
service. The manual is written for all employees who assemble, install, start up, and
service the product.
The manual must be accessible and legible. Make sure that persons responsible for
the system and its operation, as well as persons who work independently on the unit,
have read through the manual carefully and understood it. If you are unclear about
any of the information in this documentation or require further information, please con-
tact SEW-EURODRIVE.
1.2 Structure of the safety notes
1.2.1 Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.2.2 Structure of the section safety notes
Section safety notes do not apply to a specific action but to several actions pertaining
to one subject. The symbols used either indicate a general hazard or a specific haz-
ard.
This is the formal structure of a section safety note:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
1.2.3 Structure of the embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of a safety instruction:
•SIGNAL WORD Type and source of hazard.
Possible consequence(s) if disregarded.
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1
General information
Decimal separator in numerical values
Manual – MOVI‑C®CONTROLLER progressiveUHX65A 7
– Measure(s) to prevent the hazard.
1.3 Decimal separator in numerical values
In this document, a period is used to indicate the decimal separator.
Example: 30.5kg
1.4 Right to claim under warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Therefore, read
the manual before you start operating the device.
Make sure that the manual is available to persons responsible for the system and its
operation, as well as to persons who work independently on the unit. You must also
ensure that the documentation is legible.
1.5 Other applicable documentation
Observe the corresponding documentation for all further components.
1.6 Product names and trademarks
The brands and product names in this documentation are trademarks or registered
trademarks of the respective titleholders.
1.6.1 Trademark of Beckhoff Automation GmbH
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff
Automation GmbH, Germany.
1.7 Copyright notice
©2019SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
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2Safety notes
Preliminary information
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8
2 Safety notes
2.1 Preliminary information
The following general safety notes serve the purpose of preventing injury to persons
and damage to property. They primarily apply to the use of products described in this
documentation. If you use additional components, also observe the relevant warning
and safety notes.
2.2 Duties of the user
As the user, you must ensure that the basic safety notes are observed and complied
with. Make sure that persons responsible for the machinery and its operation as well
as persons who work on the device independently have read through the documenta-
tion carefully and understood it.
As the user, you must ensure that all of the work listed in the following is carried out
only by qualified specialists:
• Setup and installation
• Installation and connection
• Startup
• Maintenance and repairs
• Shutdown
• Disassembly
Ensure that the persons who work on the product pay attention to the following regula-
tions, conditions, documentation, and information:
• National and regional safety and accident prevention regulations
• Warning and safety signs on the product
• All other relevant project planning documents, installation and startup instructions,
and wiring diagrams
• Do not assemble, install or operate damaged products
• All system-specific specifications and conditions
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. Observe the applicable safety regulations and le-
gislation governing technical work equipment and accident prevention regulations.
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2
Safety notes
Target group
Manual – MOVI‑C®CONTROLLER progressiveUHX65A 9
2.3 Target group
Specialist for me-
chanical work
Any mechanical work may only be performed by adequately qualified specialists. Spe-
cialists in the context of this documentation are persons familiar with the design, me-
chanical installation, troubleshooting, and maintenance of the product who possess
the following qualifications:
• Qualification in the mechanical area in accordance with the national regulations
• Familiarity with this documentation
Specialist for elec-
trotechnical work
Any electrotechnical work may only be performed by electrically skilled persons with a
suitable education. Electrically skilled persons in the context of this documentation are
persons familiar with electrical installation, startup, troubleshooting, and maintenance
of the product who possess the following qualifications:
• Qualification in the electrotechnical area in accordance with the national regula-
tions
• Familiarity with this documentation
Additional qualifi-
cation
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation. The persons must have the express authorization of the com-
pany to operate, program, parameterize, label, and ground units, systems, and circuits
in accordance with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the instruction is
that the persons are capable of performing the required tasks and work steps in a safe
and correct manner.
2.4 Designated use
The product is intended for control cabinet installation in electrical plants or machines.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery -– elec-
trical equipment of machines).
Technical data and information on the connection conditions are provided on the
nameplate and in chapter "Technical data" in the documentation. Always comply with
the data and conditions.
Unintended or improper use of the product may result in severe injury to persons and
damage to property.
2.4.1 Hoist applications
To avoid danger of fatal injury by falling hoists, observe the following points when us-
ing the product in lifting applications:
• Use mechanical protection devices.
• Perform a hoist startup.
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2Safety notes
Functional safety technology
Manual – MOVI‑C®CONTROLLER progressiveUHX65A
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2.5 Functional safety technology
The product must not perform any safety functions without a higher-level safety sys-
tem, unless explicitly allowed by the documentation.
2.6 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Ensure that the product is not subject to mechanical impact.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in chapter "Technical data" of the docu-
mentation.
2.7 Installation/assembly
Ensure that the product is installed and cooled according to the regulations in the doc-
umentation.
Protect the product from strong mechanical strain. The product and its mounting parts
must never protrude into the path of persons or vehicles. Ensure that components are
not deformed and insulation spaces are not changed, particularly during transportation
and handling. Electric components must not be mechanically damaged or destroyed.
Observe the notes in chapter Mechanical installation in the documentation.
2.7.1 Restrictions of use
The following applications are prohibited unless the device is explicitly designed for
such use:
• Use in potentially explosive atmospheres
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1
• Use at an elevation of more than 3800m above sea level
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2
Safety notes
Electrical installation
Manual – MOVI‑C®CONTROLLER progressiveUHX65A 11
2.8 Electrical installation
Ensure that all of the required covers are correctly attached after carrying out the elec-
trical installation.
Make sure that preventive measures and protection devices comply with the applic-
able regulations (e.g. EN60204-1 or EN61800-5-1).
2.8.1 Required preventive measure
Make sure that the product is correctly attached to the ground connection.
2.9 Network security and access protection
A bus system makes it possible to adapt electronic drive technology components to
the particulars of the machinery within wide limits. There is a risk that a change of pa-
rameters that cannot be detected externally may result in unexpected but not uncon-
trolled system behavior and may have a negative impact on operational safety, system
availability, or data security.
Ensure that unauthorized access is prevented, especially with respect to Ethernet-
based networked systems and engineering interfaces.
Use IT‑specific safety standards to increase access protection to the ports. For a port
overview, refer to the respective technical data of the device in use.
2.10 Short designation
The following short designations are used in this documentation.
Type designation Short designation
MOVI-C® CONTROLLER progressive UHX65A MOVI-C® CONTROLLER
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3Introduction
General information
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3 Introduction
3.1 General information
3.1.1 Content of this manual
This manual describes:
• The installation of the MOVI‑C® CONTROLLER
• The interfaces and LEDs of the MOVI-C® CONTROLLER
• The engineering access to the MOVI‑C® CONTROLLER
• Use of CFast memory cards
• The interfaces of the MOVI‑C® CONTROLLER used in connection with CFast
memory card
• The first boot process of the Windows operating system
3.1.2 Additional documentation
To be able to configure and startup the MOVI‑C® CONTROLLER simply and effect-
ively, you should also order the following documentation in addition to this manual:
• "Automation with MOVI-C® CONTROLLER" manual
• "MOVIDRIVE® modular application inverter" product manual
• "MOVIDRIVE® system application inverter" product manual
When using the CFast memory card with a Windows operating system:
• Observe the Microsoft documentation exclusively for the configuration and opera-
tion of the Windows operating system.
Always use the latest edition of documentation and software.
The SEW‑EURODRIVE website (www.sew‑eurodrive.com) provides a wide selection
of documents for download in various languages. If required, you can also order prin-
ted and bound copies of the documentation from SEW‑EURODRIVE.
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3
Introduction
MOVI-C® CONTROLLER
Manual – MOVI‑C®CONTROLLER progressiveUHX65A 13
3.2 MOVI-C® CONTROLLER
MOVI-C®
CONTROLL
ER
The MOVI-C®CONTROLLER in the performance class "progressive" is a motion and
logic controller for demanding automation tasks. The real-time operating system guar-
antees very short response times as well as a high-performance connection of system
buses from SEW‑EURODRIVE and standard fieldbuses. Demanding visualization
solutions can be realized via the Windows operating system that is running in parallel.
The MOVI-C® CONTROLLER "progressive" performance class is suitable for automat-
ing machines and cells for up to 16interpolating axes and 16auxiliary axes depending
on the application program. It is suitable as a module controller for complex motion
functions such as electronic cams and robotics, as well as for the complete automa-
tion of machines and systems.
3.2.1 Nameplate
The following graphic shows the nameplate of the MOVI-C® CONTROLLER as an ex-
ample:
D-76646 Bruchsal
Made in Germany
CONTROLLER
progressive
Type: UHX65A-R-04-N0
SO#: 01.1234567890.0047.18
Eingang / Input
U = DC24V
Status: 51 51 51 51 51
01 02 03 04 05
I (max) = DC1,3A
T = 0...+50°C
22884601355
3.2.2 Type code
The following table shows of the type code structure:
Example: UHX65A-R-04-N0
Product name UHX MOVI-C®CONTROLLER
Series 65 Progressive
Version AVersion status A
Designs R• 0 = No fieldbus interface
• R = With EtherNet/IPTM fieldbus interface, Modbus
TCP, and PROFINET IO for slave connection
Performance 04 • 01 = E3815 CPU (1 Core)
• 02 = E3825 CPU (2 Cores)
• 04 = E3845 CPU (4 Cores with TPM1))
Additional option N0 • N0 = Retain memory available
1) Trusted Platform Module – Additional safety functions
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MOVI-C® CONTROLLER
Manual – MOVI‑C®CONTROLLER progressiveUHX65A
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3.2.3 Device variants
MOVI‑C® CONTROLLER is available in the following device variants:
Device variant Fieldbus interface
UHX65A-0-04-N0 MOVI‑C® CONTROLLER without a fieldbus interface
and with E3845 CPU
UHX65A-R-04-N0 MOVI‑C® CONTROLLER with EtherNet/IPTM, Modbus TCP, and
PROFINET IO CPU fieldbus interfaces and E3845 CPU
UHX65A-0-02-N0 MOVI‑C® CONTROLLER without a fieldbus interface
and with E3825 CPU
UHX65A-R-02-N0 MOVI‑C® CONTROLLER with EtherNet/IPTM, Modbus TCP, and
PROFINET IO CPU fieldbus interfaces and E3825 CPU
UHX65A-0-01-N0 MOVI‑C® CONTROLLER without a fieldbus interface
and with E3815 CPU
UHX65A-R-01-N0 MOVI‑C® CONTROLLER with EtherNet/IPTM, Modbus TCP, and
PROFINET IO CPU fieldbus interfaces and E3815 CPU
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Introduction
MOVI-C® CONTROLLER
Manual – MOVI‑C®CONTROLLER progressiveUHX65A 15
3.2.4 Overview of communication interfaces
MOVI‑C®CONTROLLER has the following communication interfaces:
• The Ethernet communication interfaces allow for engineering purposes for the
MOVI‑C®CONTROLLER, for connecting an operator panel as well as for commu-
nication with other Ethernet nodes (e.g. with a PLC).
• The EtherCAT®/SBusPLUS interface is used to control drive inverters, I/O modules
and other EtherCAT® slave components.
• The Windows operating system provides USB interfaces for connecting a mouse,
a keyboard, or a touchpad. A monitor can be connected via the DisplayPort inter-
face.
L1
24V
L2
L3
X90
X80
USB1
USB2
USB3
XM2
XM1
RUN ERR
X15 X21 X20 X31
S1
S2
+UZ
-UZ
X4
+UZ-UZ
24V
X5
+UZ
X4
-UZ
-UZ +UZ
GND
X31X20_1X21_1
X20_2X21_2
X15_1
X15_2
S1
S2
RUN ERR
+UZ
X4
X5
24V
GND
-UZ
+ UZ- UZ
X31X20_1X21_1
X20_2X21_2
X15_1
X15_2
S1
S2
RUN ERR
+UZ
X4
X5
24V
GND
-UZ
+ UZ- UZ
X31X20_1X21_1
X20_2X21_2
X15_1
X15_2
S1
S2
RUN ERR
+UZ
X4
X5
24V
GND
-UZ
+ UZ- UZ
X31X20_1X21_1
X20_2X21_2
X15_1
X15_2
S1
S2
RUN ERR
+UZ
X4
X5
24V
GND
-UZ
+ UZ- UZ
[1]
[2] [3] [3] [3] [3] [3] [3] [3] [3] [3]
[4][5][6]
28215926411
[1] Line voltage [4] MOVIDRIVE®system
[2] Engineering connection [5] MOVIDRIVE®modular axis system
[3] EtherCAT®/SBusPLUS connection [6] MOVI-C®CONTROLLER
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MOVI-C® CONTROLLER
Manual – MOVI‑C®CONTROLLER progressiveUHX65A
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Ethernet communication interface (X90)
The Ethernet communication interface(X90) is assigned to the Windows section of the
MOVI‑C® CONTROLLER. The interface is only available if the CFast memory card
with Windows operating system is installed. The following functions can be realized
via this interface:
• Access to the Windows operating system via remote desktop connection
• Connection of a visualization system
• Connection to master level
Ethernet communication interface (X80, X82)
The Ethernet communication interface (X80, X82) is assigned to the control section
(real-time operating system) of the MOVI‑C®CONTROLLER. The following functions
can be realized via this interface:
• Engineering of the MOVI‑C® CONTROLLER
• PC visualization (e.g. OPC interface)
• Connection to master level
The engineering of the MOVI‑C®CONTROLLER comprises the following activities:
• Configuration
• Parameterization
• Programming
Engineering is carried out using the MOVISUITE® engineering software. The software
has a number of useful features for startup and diagnostics of all connected
SEW‑EURODRIVE devices.
EtherCAT®/SBusPLUS interface (X30)
The following devices can be connected to the MOVI‑C® CONTROLLER via the
EtherCAT®/SBusPLUS interface (X30):
• MOVIDRIVE®modular application inverter
• MOVIDRIVE®system application inverter
• MOVI‑PLC® I/O systemC
• Third-party components with ESI project planning file
The maximum number of application inverters that can be connected to the
MOVI-C® CONTROLLER is: 32.
Virtual network card (VNET)
The virtual network can only be used if the OMW CFast memory card with Windows
operating system is installed. For further information, refer to the chapters "OMW
CFast memory card"(→217) and "Virtual network card (VNET)"(→223).
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Introduction
MOVI-C® CONTROLLER
Manual – MOVI‑C®CONTROLLER progressiveUHX65A 17
3.2.5 OMH CFast memory cards
The OMH CFast memory card (card for UHX65A: OMH65A-C1) is required for opera-
tion of the MOVI‑C® CONTROLLER and contains the firmware, the IEC program and
user data (e.g. recipes). You can use the memory card for data backup and automatic
parameterization in the event of an axis replacement. The CFast memory card is
plugged into the XM1 card slot of the MOVI‑C® CONTROLLER. See chapter "Inserting
memory card"(→229).
3.2.6 OMW CFast memory card
The OMW CFast memory card extends the MOVI‑C®CONTROLLER with a Windows
operating system and can be used e.g. for plant visualization. The OMW CFast
memory card is plugged into the card slot XM2 of the MOVI‑C® CONTROLLER. See
chapter "Inserting memory cards"(→229).
The memory card is available in various designs. The various features lead to the fol-
lowing structure of the type code of the memory card:
Example: OMW62A-2-C2
Product name OM MOVI-C® CONTROLLER memory card
WGPOS
Design 62 • 62 = 32GB
• 63 = 64GB
Version AVersion status A
Technology 2• 0 = SLC (Single-Level Cell)70°C
– Service life ≈100000 – 300000 erase cycles
– Memory card for applications with large amounts of
data.
• 2 = MLC (Multi-Level Cell)85°C
– Service life: ≈10000 erase cycles
– Alternative for applications with smaller amounts of
data.
Image C2 • C2 = Operating system Windows 10 IoT Enterprise
(EN)
For a Windows operating system, the MOVI-C® CONTROLLER with the type designa-
tion UHX65A-R-04, for example, makes the following hardware available:
• Intel Atom E3845 (Windows 10 IoT Enterprise uses 2 kernels)
• 4GB RAM
• 1 ×Ethernet 10MBaud/100MBaud/1000MBaud (X90)
• 1 ×virtual Ethernet to the control section
• 3 ×USB 2.0 (USB 1, 2, 3)
• 1 ×DisplayPort
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4Installation notes
Installation accessories
Manual – MOVI‑C®CONTROLLER progressiveUHX65A
18
4 Installation notes
4.1 Installation accessories
The following accessories can be ordered using the specific part number:
4.1.1 System bus cable
Cable for connecting MOVI-C® CONTROLLER and other automation components
(such as MOVIDRIVE®modular/system application inverters)
Designation Length Connector Part number
4-pole system bus cable, sys-
tem bus EtherCAT®/SBusPLUS
• 0.75m
• 1.5m
• 3m
• 5m
• 10m
2 × RJ45
• 18167039
• 18179975
• 18167047
• 18179983
• 18179991
For further information, refer to the chapter "System bus cable"(→228).
4.1.2 Accessories cable routing
Accessories for securing and stabilizing cable routing and the connections to the
MOVI-C® CONTROLLER terminals.
Designation Part number
Accessories cable routing
In detail:
• 1×cable retainer (see figure)
• 2×screw
• 6×cable tie
28260708
For information on assembly, refer to chapter "Accessories cable routing"(→230).
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4
Installation notes
Mechanical installation
Manual – MOVI‑C®CONTROLLER progressiveUHX65A 19
4.2 Mechanical installation
CAUTION
Risk of injury to persons and damage to property.
Never install defective or damaged MOVI-C® CONTROLLERs.
• Before installation, check the device for external damage. Replace any damaged
device.
4.2.1 Minimum clearance and mounting position
MOVI‑C®CONTROLLER is installed in the control cabinet. Observe the following for
installation:
• Install the device with the provided carrier plate to the metal bare back of the con-
trol cabinet.
• To ensure unobstructed cooling of the MOVI-C® CONTROLLER, leave a minimum
clearance of 100mm above and below the device's housing as well as 20mm to
the right and left. Make sure air circulation in the clearance is not impaired by
cables or other installation equipment. The preferred mounting position is left of
the axis system.
• Ensure unobstructed cooling air supply and make sure that the
MOVI‑C® CONTROLLER is not exposed to the warm exhaust air from other
devices.
• Only install the device vertically. Do not install the devices horizontally, tilted or up-
side down.
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4Installation notes
Electrical installation
Manual – MOVI‑C®CONTROLLER progressiveUHX65A
20
4.3 Electrical installation
INFORMATION
Installation with protective separation.
The device meets all requirements for protective separation of power and electronics
connections in accordance with EN61800‑5‑1. The connected signal circuits have to
meet the requirements according to SELV (Safe Extremely Low Voltage) or PELV
(Protective Extra Low Voltage) to ensure protective separation. The installation must
meet the requirements for protective separation.
4.3.1 Shielding and routing bus cables
NOTICE
Danger of flowing compensating currents due to the incorrect cable type, inadequate
shielding, and/or the incorrect routing of bus cables.
Possible damage to property.
• In the event of fluctuations in the ground potential, a compensating current may
flow via the bilaterally connected shield that is also connected to the protective
earth (PE). Make sure you always supply adequate equipotential bonding in ac-
cordance with the relevant IEC regulations.
Only use shielded cables and connection elements that meet the requirements of cat-
egory 5, class D as per IEC11801 edition 2.0.
You can take the following measures to minimize electrical interference:
• Manually tighten the mounting screws on the connectors, modules, and equipoten-
tial bonding conductors.
• Use only connectors with a metal housing or a metalized housing.
• Connect the shielding in the connector over a wide surface area.
• Apply the shielding of the bus cable on both ends.
• Always route the signal and bus cables spatially separated from power cables
(motor leads) and, whenever possible, in separate cable ducts.
• Use metallic, grounded cable racks in industrial environments.
• Route the signal cable and the corresponding equipotential bonding close to each
other using the shortest possible route.
• Avoid using plug connectors to extend bus cables.
• Route the bus cables closely along existing grounding surfaces.
28514688/EN – 02/2019