Shuttle TNT User manual

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with and without Towers
If you discover damaged or missing parts, please contact Shuttle Systems
[email protected] | 1-800-334-5633 9am-5pm Pacific Time
Assembly Guide
for the

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Important Note:
PDF versions of these instructions are available at:
http://shuttlesystems.com/pages/faq
!!
Assembly of the Shuttle TNT requires two people.
Keep in mind that the following images pertain to just one of the two
available Shuttle TNT models. Your parts may appear slightly different than
those in the included images, but the required steps remain the"
same."
If there is any damage due to shipping please take a photo of both the part(s)
and box(es) in which they arrived and "
email to [email protected] or call [phone]."
Removable stickers are placed on the machine for Assembly. These
numbered stickers may be removed while assembling the machine step by
Tools Needed:
7/16 inch socket or combination wrench "
1/2 inch socket or combination wrench "
Allen wrench (provided in Parts Bag)
Socket Wrench Set
Typical combination wrench set

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TNT ASSEMBLY
The TNT will come in two boxes.
!1. TNT Rails and Carriage
- TNT Rails"
!!- Carriage"
!!- Headrest"
!!- Parts Bag"
!!- Towers (only if ordered)"
!!- Accessories (only if ordered)"
!2. TNT Stands
- Kickplate Structure"
!!- Head-End Stand"
!!- Kickplate Board"
It is important to become familiar with the expressions “Foot-End and Head-End” as they
indicate orientation for the various steps and structures.
Kickplate Structure "
(Foot-End)
Head-End Stand"
(Head-End)

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STEP 1
REMOVING THE CARRAIGE
ITEMS
REQUIRED"
CARRIAGE
1. Remove the two rubber bumpers at the head-end of the TNT Rails. Set them to the side
until Step 5. (Pic 1.1)"
2. The Carriage can now be removed by pulling it out through the Head-End of the Rails.
Gently set the Carriage to the side for now. This step is easier with two people. (Pic 1.2)
1.2
1.1

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STEP 2
ATTACHING THE HEAD-END STAND
ITEMS"
REQUIRED"
TNT RAILS"
HEAD-END
STAND
1. Flip the Rails upside down, exposing 4 lock nuts at the Head-End of the TNT Rails. Remove
the 4 bolts (2 on each side) from the Rails. (Pic 2.1)"
2. Align the holes of the Head-End Stand with the now exposed bolt holes on the TNT Rails.
The Head-End Stand should be flipped upside down so the Rubber Feet are facing up. This
step is easier with two people. (Pic 2.2)
3. From the underside of the TNT Rails, insert the 4 bolts into and through the Head-End
Stand. Hand tighten the lock nuts. It is important to make sure the lock nuts are against the
Head-End Stand as they will interfere with the Carriage if they are along the TNT Rails. (Pic
2.3)
2.1"
2.3"
2.2

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STEP 3
MOUNTING THE KICKPLATE STRUCTURE
ITEMS "
REQUIRED"
KICKPLATE
STRUCTURE"
PARTS BAG
1. Flip the TNT Rails and Head-End Stand over with the Foot-End resting on the ground.
(Pic 3.1)"
2. Remove the 8 bolts (4 on each side) at the Foot-End of the TNT Rails. (Pic 3.2)"
3. Position the Foot-End of the TNT Rails to the inside of the Kickplate Structure. Align the
holes and insert the 8 bolts into the rails and through the Kickplate Structure. This job
requires two people. (Pic 3.3)"
4. Tighten down all bolts at the Kickplate Structure and Head-End Stand. (Pic 3.4)"
5. Place 8 nut caps (4 on each side) from the Parts Bag onto the 8 lock nuts at the Kickplate
Structure.
Pictures are on the next page

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3.1"
3.2
3.3
3.4
3.4

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STEP 4
INSTALLING THE SEAT
ITEMS "
REQUIRED"
CARRIAGE "
SEAT#
1. Turn the Seat upside down with the Cushion laying on the ground. Remove the 4 lock nuts
and washers from the bolt studs. (Pic 4.1)"
2. Unscrew and remove the Barrel Nut from the Carriage. Lift the Handle Bar Frame from the
Cushion and align bolt holes “13”, “14”, and “15.” (Pic 4.2)"
3. Place the Seat Cushion into the corresponding holes of the Carriage and Handle Bar
Frame. (Pic 4.3)"
4. Tighten down the Barrel Nut to bolt “15.” Tighten 2 thick lock nuts with washers to the rear
bolt studs on the Seat Cushion. Tighten 2 shallow lock nuts with washers to the last two
remaining bolt studs on the Seat Cushion.
Adjusting Handlebars: Twist the knobs
counterclockwise to loosen. Adjust to desired
position and tighten by twisting clockwise.
Pictures are on the next page

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4.2
4.4
4.1
4.2
4.3
4.4
4.4