Shuttle Ultimate User manual

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If you discover damaged or missing parts, please contact Shuttle Systems
[email protected] | 1-800-334-5633 9am-5pm Pacific Time

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Important Note:
PDF versions of these instructions are available at:
http://shuttlesystems.com/pages/faq
!!
Assembly of the Shuttle Ultimate is easier with two people.
Keep in mind that the following images pertain to just one of the two available
Shuttle Ultimate models, your parts may appear slightly different than those
in the included images but, the required steps remain the"
same.
If there is any shipping damage please take a photo of the damage and "
email to [email protected] or call [phone].
Tools Needed:
7/16 inch socket or combination wrench "
1/2 inch socket or combination wrench"
Allen wrench (provided in Parts Bag)
Socket Wrench Set
Typical combination wrench set

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ULTIMATE INSTALLATION
The Shuttle Ultimate will come in three boxes
!1. Carriage
- Carriage"
!2. Ultimate Rail System"
!!- Ultimate Rails"
!!- Stand-End Support Bar"
!!- Stand-End A (Range of Motion Sticker)"
!!- Stand-End B (no sticker)"
!!- Towers"
!!- Tower Crossbar"
!3. Kickplate Structure"
!!- Kickplate Structure"
!!- Carriage Lockdown Slider"
!!- Hyperextension Stop"
!!- Sliderbars"
!!- Kickplate"
!!- Headrest"
!!- Parts Bags (#1 Rails, #2 Stand-Ends, #3 Towers)"
!"
"

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STEP 1
ATTACH STAND-END SUPPORT BAR TO STAND-ENDS (A & B)
ITEMS
REQUIRED"
STAND-END
SUPPORT
BAR"
STAND ENDS
(A & B)#
#
PARTS BAG
1. Prop one Stand-End and slide the bolts from the Support Bar into the vertical slot of the
Stand End. The Shuttle Ultimate sticker on the Support Bar should be facing upward.
Stand-Ends should lean in towards each other and complement the angle of the support.
Allow the Support Bar to rest on the inside block to ensure proper angle and fit. (Pic 1.1)"
2. When the Support Bar is resting on the block and the bolts protrude through the Stand-
End, use a washer and nut from the Parts Bag to tightly secure the Support Bar to the
Stand-End. After the nuts and bolts are fastened for both Stand-Ends, slide the black nut
caps over the exposed nuts. (Pic 1.2)
1.1
1.2

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STEP 2
ATTACHING ULTIMATE RAILS TO STAND ENDS
ITEMS"
REQUIRED"
ULTIMATE
RAILS"
STAND ENDS"
PARTS BAG
1. Place Ultimate Rail system onto Stand-Ends, by allowing the protruding bolts to drop
through openings on the Stand-End. Ultimate Rails should be oriented so that the end
pictures on the left (foot-end) should fit over Stand-End B."
2. Secure the 4 rail bots to the Stand-End using the washers and nuts from Parts Bag. (Pic
2.1)"
2.1

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STEP 3
MOUNTING THE KICKPLATE STRUCTURE TO THE ULTIMATE RAIL SYSTEM
ITEMS "
REQUIRED"
SLIDERBARS"
KICKPLATE
STRUCTURE"
ULTIMATE
RAIL SYSTEM"
1. Attach Fiberglass Sliderbars to the Kickplate Structure. The necessary hardware is loosely
attached to the attachment points on the Kickplate Structure. (Pic 3.1)"
2. Remove the hardware and position the Sliderbar so that it is perpendicular to the Kickplate
Structure. Align the holes and insert bolts from the outsider of the Kickplate Structure.
Tightly secure the nuts so that the Sliderbar is immobile. (Pic 3.2)"
3. Insert Sliderbars into the end of the Ultimate Rails (over Stand-End B). To do this, rotate
Sliderbar lever counterclockwise to loosen the metal plate from the fiberglass. Carefully
insert the structure making sure that the fiberglass is on the inside of the Ultimate Rail
Structure while the metal plate is on the outside. (Pic 3.3)"
4. Once structure is inserted, drop the pins (pictured) into the desired holes and rotate
Sliderbar levers clockwise so that the Kickplate Structure is snug. (Pic 3.4)
3.1
3.2
3.3
3.4

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STEP 4
SLIDE CARRIAGE INTO ULTIMATE RAIL SYSTEM
ITEMS "
REQUIRED"
CARRIAGE"
ULTIMATE
RAIL SYSTEM
1. To insert the carriage, first remove the bumpers from the A-Side of the Ultimate Rail
System. Use your fingers to rotate bumpers counterclockwise until they are removed. (Pic
4.1)"
2. Insert the wheels of the Carriage into the Rail System and slide the Carriage until it makes
contact with the end. (Pic 4.2)"
3. Slide red rope into the rope lock, to limit the range of motion of the Carriage. Attach
bumpers to the Rail System. (Pic 4.3)
4.1
4.2
4.3

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STEP 5
ATTACH KICKPLATE TO KICKPLATE STRUCTURE
ITEMS "
REQUIRED"
KICKPLATE"
KICKPLATE
STRUCTURE
1. Remove metal plate and knobs from Kickplate. Push the Kickplate block through the
vertical slot of the Kickplate Structure and reattach the plate and knobs to the other side.
Tighten knobs by rotating clockwise on the threaded bolts. (Pic 5.1)
5.1

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STEP 6
ATTACHING ACCESSORIES
ITEMS "
REQUIRED"
CARRIAGE
LOCKDOWN
SLIDER"
HYPEREXTEN-
SION STOP
1. Insert Carriage Lockdown Slider. First, loosen the knob by turning counterclockwise so that
the disk separates from the fiberglass. Then insert into the Rail System so that the sticker is
in the upright position. Make sure that the fiberglass slides along the inside of the rail while
the disk and knob slide on the outside of the rail. When the slider is in the desired position,
rotate the knob clockwise until it is securely fastened. (Pic 6.1)"
2. Insert the Hyperextension Stop into the rail system. (Pic 6.2)
6.1
6.2

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Finally, you have one of the greatest machines on earth....
Well, at least we'd like to think so - and many of our owners agree.
Therefore, enjoy it!
Leave us a review on our website!
Please visit us at:
www.ShuttleSystems.com
1-800-334-5633
Made in the
USA