Shuttle TNT User manual

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Training ‘n’ Therapy Leg Press
ASSEMBLYGUIDE
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MADEINTHEUSA
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VisitthislinktowatchtheShuttleTNTAssemblyGuide:goo.gl/9LNIa7
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TheShuttleTNTisshippedintwoboxes.Unpackbothboxesanduse
thechecklistbelowtoidentifyparts.7/16”and½“Wrenchrequiredfor
thisassembly.Twopeoplearerequiredtocompleteassembly.Please
Note:Thepartshavenumberstoassistassemblybymatchinglikenumbers.
Nutsandboltsareintheappropriatepositionfingertight.Firstyouremovethe
respectiveboltsandnutsthenmatchtheparts.Reinserttheboltsinthematchedpartsand
lightlytightentheboltsandnuts.(Theboltsandnutsshouldbeorientedastheywereinthe
partswhenreceived).
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BOX1Contains:
1)Carriage
1)RailAssembly
1)Headrest
1)¼”AllenWrench
1)5/16”AllenWrench
1)SeatandHandleGripAssembly
4)PlasticNutCapsfor5/16nuts. 
Severalspareboltsandnutsareincluded.
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**MODELSWITHTOWERS**
1)TowerCrossBar
2)Towerswithpulleysandropes
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BOX2Contains:
1)KickplateStand
1)HeadEndStand
1)HeadEndStandBasePlate
1)RailWings
1)Kickplate
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1) Removepartsfrombothboxes,unwrap,andcheckforshippingdamage.
2) RemovethetwoblackRubberBumpers  fromtheheadendoftherail.
3) DisengageElasticord  thenremoveCarriage  fromRails.
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4) TurntheRailsover.(2peoplerecommended)
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5) AddRailWings  toRailsbymatchingnumberedholesets1&2.
6) SecureusingthesmallAllenwrenchanda7/16”wrench.
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7) PlacetheHeadEndStand  ontheRails  aligningthenumber3&4.The
fourboltsandnutsmustberemovedandreinstalledthroughthefour
appropriateholes.Lightlytightenboltstobetightenedinnextstep.
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8) Placetheheadendstandbaseplate  withtherubberfeetontothethe
standstructurewiththefeetpointingupandmatchthe5&6.Tightenall
nutsontheWings  andStand  .
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9) Turntherailframewiththeheadendstandattachedupright.(2people
recommended)
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10) Placethekickplateframeuptothefootendoftherailframe.
11) Removetheeightboltsandsetthemasidebeingawareoforientation
withtheheadoftheboltsinboardontherailsandthenutsoutboardon
thefourrearbolts.UsethelargerAllenwrenchand½inchwrench.
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12) Placetherailframeonthehorizontalplateinthemiddleofthe
kickplateassembly.Match7and8.
13) Insertthe8boltsandnutsandtighten.Checkallboltsandnutsfor
tightness.Replacethefourblackplasticnutcovers.
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14) Placetheseatonthecarriagematchingthe13&14.Removethe4
nutsandwashersfromundertheseatandsecuretheseattothecarriage
railsthroughthehandlebarandthroughthematchingholesonthe
carriage.
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15) Theholeinthefrontcenterofthecurvedhandlestructureshouldbe
placedovertheboltonthefootrest.Addthenut,tighten,thenaddblack
nutcover.
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16) Attachthekickplateontothekickplateframebyremovingthefour
aluminumknobsandreattachthemafterplacingthekickplateatthe
desiredheight. 
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17) InserttheCarriageintotheheadendoftherails.Lookforloosebolts
ornutsleftontherails.LubricatethewheelsandtrackslightlywithWD
40ifsqueaksshouldoccur.
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18) Attachthevariouselasticordsbypullingandliftingeachlanyard
verticallyafewinchesandpullinguntilawhiteplasticdiskappears.
Secureeachoftheelasticordsintotheappropriateslotunderthehead
endofthecarriage.
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19) 
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20) Tousetheshuttleasalegpress,liftthebackrestupandrotatethe
blackhingedsupportplateattherearofthecarriageuptosecureit
betweenthetwoblackrubberstopslocatedunderthebackrest.Thiswill
achieveabackrestangleof45degrees.
21) AddtheHeadrest  .
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22) PlacetheredRangeofMotionControlRope  withtheroundballon
endintheblackplasticclamcleatropelocklocatedattheheadendstand.
Thisropeisusedtoadjustthestartpointofthecarriagetraveland
providesasoftstopatthefootendofthetravel. 
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23) Reinstallthetwoblackrubbercarriagetravel
limiterstopsattheendoftherail.
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PNFPULLEYSYSTEMINSTALLATION:Shuttlesthat
includethetowersandpulleysystemthefollowing
apply. 
1) PlacetheHeadendStandonaboxtoelevatethemachine.
2) Orientthe32inchlongtowercrossbaraligningthe9&10.
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3) Securewiththetwoboltsandnutsinthesameorientationasreceived.
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4) Matchingthe11&12withthestandbase.Securethetowerswiththe
crossbarandthebaseplatewiththeboltsandnutsprovided.
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5) Unravelthepulleyropesandsecurethefreeendofthepulleyropesto
theblackplasticclamcleatropelocksateachrearedgeoftheseatpad.
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HowtoReplaceElasticords:
1) LoosenoneboltnearthefootendoftheShuttleTNTunderthekickplate.Thiswill
releasetheplateholdingintheelasticords.
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2) Oncethebrackethasbeenloosenedelasticordscanberemovedfromtheslottedplate.
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3) Tocompletelyremoveelasticordmovetotheheadendofthemachineandloosenthe
rodholdingtheloopendoftheelasticinplace.
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4) Onceyoustringthenewelasticordthroughtherod,pullall8elasticordstight.
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Pleasecallusifyouhaveanyquestions.
(800)3345633ShuttleSystems
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