SICK Bulkscan User manual

OPERATING INSTRUCTIONS
Bulkscan®
FLOW SENSORS
Laser volume owmeter for the throughput measurement of bulk goods
en

OPERATING INSTRUCTIONS | Bulkscan® 8014829/ZV98/2018-05-07 | SICK
Subject to change without notice
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Copyright
This work is protected by copyright. All rights reserved by SICK AG. Reproduction of this
document or parts of this document is only permissible within the limits of the legal de-
termination of Copyright Law. Alteration or abridgment of the document is not permitted
without the explicit written approval of SICK AG.

OPERATING INSTRUCTIONS| Bulkscan®8014829/ZV98/2018-05-07| SICK
Subject to change without notice
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Inhalt
1 About this document .......................................................................................7
1.1 Purpose of this document ........................................................................................7
1.2 Target group...............................................................................................................7
1.3 Information depth .....................................................................................................7
1.4 Scope .........................................................................................................................7
1.5 Abbreviations used....................................................................................................8
1.6 Symbols used ............................................................................................................8
2 On safety............................................................................................................9
2.1 Authorized personnel................................................................................................9
2.2 Correct use ................................................................................................................9
2.3 General safety notes and protective measures.......................................................9
2.3.1 Electrical installation work..................................................................... 10
2.3.2 Laser radiation........................................................................................ 10
2.3.3 Damaging potential equalization currents due to different ground po-
tentials ................................................................................................................. 12
2.4 Quick stop and quick restart ................................................................................. 13
2.5 Environmental protection ..................................................................................... 13
2.5.1 Power consumption................................................................................ 13
2.5.2 Disposalafternaldecommissioning ................................................... 13
2.6 IP technology .......................................................................................................... 13
3 Product description....................................................................................... 14
3.1 Special features of the Bulkscan® ....................................................................... 14
3.2 Operating principle of the Bulkscan®................................................................... 14
3.2.1 Measurement principle ......................................................................... 14
3.3 Application examples............................................................................................. 15
3.4 Status indicators .................................................................................................... 16
4 Congurable functions ................................................................................. 17
4.1 Setting the belt speed............................................................................................ 17
4.2 Measurement of the volume ................................................................................. 18
4.3 Measurement of the mass .................................................................................... 18
4.4 Measurementofvolumeowrate ........................................................................ 19
4.5 Measurementofthemassowrate ..................................................................... 19
4.6 Measurement of the bulk density ......................................................................... 20
4.7 Measurement of the bulk height........................................................................... 20
4.8 Monitoring the center of gravity ............................................................................ 21
4.9 Monitoring the bulk edge (only valid for Bulkscan® LMS511) ........................... 23
4.10 Monitoring the conveyor belt edge (only valid for Bulkscan® LMS511)............. 24
4.11 Averaginglter........................................................................................................ 25
4.12 Digital inputs........................................................................................................... 25
4.13 Digital outputs ........................................................................................................ 26
4.14 Analog module BAM100........................................................................................ 28
4.15 Data interfaces....................................................................................................... 28
4.15.1 Ethernet interface................................................................................... 29

OPERATING INSTRUCTIONS | Bulkscan® 8014829/ZV98/2018-05-07 | SICK
Subject to change without notice
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4.15.2 Serial host interface ............................................................................... 29
4.15.3 Serial auxiliary interface/USB on Bulkscan® LMS511.........................29
4.15.4 Serial auxiliary interface on Bulkscan® LMS111 ................................ 30
5 Mounting......................................................................................................... 31
5.1 Placing mounting materials ready......................................................................... 31
5.2 Selecting the mounting location ........................................................................... 31
5.3 Mounting the sensor.............................................................................................. 32
5.3.1 Direct mounting of the Bulkscan® LMS511......................................... 33
5.3.2 Mounting of Bulkscan® LMS511 with mounting kit 1......................... 34
5.3.3 Mounting of Bulkscan® LMS511 with mounting kit 2......................... 35
5.3.4 Mounting of Bulkscan® LMS511 with mounting kit 3......................... 36
5.3.5 Mounting of Bulkscan® LMS511 with mounting bracket on existing
mounting kit LMS2xx ............................................................................................. 37
5.3.6 Mounting of Bulkscan® LMS511 with mounting bracket and mast
bracket ................................................................................................................. 38
5.3.7 Direct mounting of Bulkscan® LMS111 .............................................. 39
5.3.8 Mounting of Bulkscan® LMS111 with mounting kit 1a or 1b............. 39
5.3.9 Mounting of Bulkscan® LMS111 with mounting kit 2 or 3................. 41
5.3.10 Mounting of Bulkscan® LM511 with weather protection hood .......... 41
5.3.11 Mounting of Bulkscan® LM111 with weather protection hood .......... 42
5.4 Removing the sensor ............................................................................................. 43
6 Electrical installation .................................................................................... 44
6.1 Requirements for the electrical installation ......................................................... 44
6.1.1 Avoiding potential differences ............................................................... 44
6.1.2 Suitable power supply ............................................................................ 46
6.1.3 Cable lengths and wire cross-sections.................................................. 46
6.2 Carrying out the electrical installation on the Bulkscan®................................... 46
6.2.1 Supply voltage connection ..................................................................... 47
6.2.2 Ethernet interface connection ............................................................... 47
6.2.3 Connection of the digital inputs/outputs of Bullkscan® LMS511...... 48
6.2.4 Serial interface connection of Bullkscan® LMS511............................ 48
6.2.5 Mini-USB connection of Bullkscan® LMS511...................................... 49
6.2.6 Serial interface connection of Bulkscan® LMS111............................. 50
6.2.7 Connection of the digital inputs/outputs on Bulkscan® LMS111...... 50
6.2.8 "AUX" connection of Bulkscan® LMS111 ............................................. 51
6.3 Wiring the inputs and outputs to the external components ................................ 51
6.3.1 Wiringnon-oatingdigitalinputs ........................................................... 51
6.3.2 Wiringoatingdigitalinputs .................................................................. 52
6.3.3 Wiring encoder inputs ............................................................................ 52
6.3.4 Input circuits IN1 and IN2 on Bulkscan® LMS511.............................. 53
6.3.5 Connecting the outputs to a PLC on Bulkscan® LMS511................... 53
6.3.6 Connection of the switching outputs on Bulkscan® LMS111 to a PLC,
non-oating.............................................................................................................54
6.3.7 Connection of the switching outputs on Bulkscan® LMS111 to a PLC,
oating ...................................................................................................................54

OPERATING INSTRUCTIONS| Bulkscan®8014829/ZV98/2018-05-07| SICK
Subject to change without notice
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6.3.8 Analog inputs/outpus with analog module BAM100........................... 55
6.3.8.1 Module design ..................................................................... 55
6.3.8.2 Installation of Bus Terminals on mounting rails ................ 55
6.3.8.3 Power supply BC9050......................................................... 57
6.3.8.4 Analog input terminal KL3454 ........................................... 58
6.3.8.5 Analog output KL4424........................................................ 59
7 Conguration ................................................................................................. 60
7.1 ConguringtheBulkscan®withSOPAS................................................................ 60
7.1.1 InstallingtheSOPAScongurationsoftware......................................... 60
7.1.2 Establishing communication with the Bulkscan®................................ 61
7.2 CongurationoftheBulkscan®usingtelegrams ................................................ 62
8 Commissioning.............................................................................................. 64
8.1 Teaching-in the reference contour ........................................................................ 64
8.1.1 Compensation of the conveyor belt level .............................................. 66
8.1.2 Optimization for conveyor belts with slits or gaps (only valid for
Bulkscan® LMS511) ............................................................................................. 67
8.2 Performing a test measurement ........................................................................... 68
8.3 Setting tolerances .................................................................................................. 68
8.3.1 Tolerance against vibration.................................................................... 69
8.3.2 Toleranceagainstreection................................................................... 69
8.3.3 Optimization for outdoor applications................................................... 69
8.3.4 Ignore measurement points below the reference contour (only valid for
Bukscan® LMS511) .............................................................................................. 70
8.3.5 Contour smoothing (only valid for Bukscan® LMS111)....................... 71
8.4 Monitoring of the contamination degree .............................................................. 71
8.5 Scan frequency....................................................................................................... 72
8.6 Taking a reference measurement (compensation function) ............................... 73
9 Maintenance and care.................................................................................. 76
9.1 Cleaning the front screen ...................................................................................... 76
9.2 Replacing a Bulkscan® ......................................................................................... 76
10 Fault diagnosis............................................................................................... 77
10.1 Response to errors................................................................................................. 77
10.2 SICK Suport ............................................................................................................ 77
10.3 Error and status indicators on the 7 segment display......................................... 77
10.4 Status indication BAM100 .................................................................................... 78
11 Technical data................................................................................................ 80
11.1 Bulkscan® LMS511 data sheet............................................................................ 80
11.2 Bulkscan® LMS111 data sheet............................................................................ 82
11.3 Analog module BAM100 data sheet..................................................................... 84
11.4 Dimensional drawings ........................................................................................... 85
11.4.1 Dimensional drawing Bulkscan® LMS511........................................... 85
11.4.2 Dimensional drawings mounting kits (only for Bulkscan®LMS511).. 86