SICK DL100 Pro User manual

OPERATING INSTRUCTIONS
DL100 Pro PROFINET
Distance sensor

Described product
DL100 Pro PROFINET
These operating instructions describe all DL100 Pro devices with a PROFINET interface
and with the type designation DL100-2xxxx112 and firmware version V001.004.000 or
above.
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2O P E R A T I N G I N S T R U C T I O N S | DL100 Pro PROFINET 8015069/19H9/2021-10-15 | SICK
Subject to change without notice

Contents
1 About this document........................................................................ 7
1.1 Information on the operating instructions.............................................. 7
1.2 Explanation of symbols............................................................................ 7
1.3 Scope of delivery....................................................................................... 8
1.4 Further information................................................................................... 8
2 Safety information............................................................................ 9
2.1 Intended use............................................................................................. 9
2.2 Improper use............................................................................................. 9
2.3 Cybersecurity............................................................................................ 9
2.4 Limitation of liability................................................................................. 9
2.5 Modifications and conversions................................................................ 10
2.6 Requirements for skilled persons and operating personnel.................. 10
2.7 Operational safety and particular hazards.............................................. 10
2.8 Warning signs on the device.................................................................... 11
2.9 UL conformity............................................................................................ 12
3 Function and use............................................................................... 13
3.1 Configuration............................................................................................. 13
3.2 Function..................................................................................................... 13
3.3 Type label.................................................................................................. 14
3.4 Display and control elements.................................................................. 14
3.4.1 LEDs.......................................................................................... 14
3.4.2 Display...................................................................................... 15
3.4.3 Operating pushbuttons............................................................ 16
4 Transport and storage....................................................................... 17
4.1 Transport................................................................................................... 17
4.2 Transport inspection................................................................................. 17
4.3 Storage...................................................................................................... 17
5 Mounting............................................................................................. 18
5.1 Mounting procedure................................................................................. 18
5.2 Mounting instructions............................................................................... 18
5.3 Select and mount the reflector ............................................................... 18
5.4 Placement of multiple distance sensors................................................. 21
5.5 Arranging the distance sensor to the adjacent optical data transmis‐
sion system............................................................................................... 23
5.5.1 Arrangement of ISD400-7xxx.................................................. 23
5.5.2 Assignment to ISD300, ISD400-1xxx or ISD400-6xxx.......... 24
5.6 Mounting the alignment bracket and distance sensor.......................... 25
5.7 Aligning the distance sensor and reflector with each other.................. 27
5.8 Received signal level................................................................................ 28
6 Electrical installation........................................................................ 30
CONTENTS
8015069/19H9/2021-10-15 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro PROFINET 3
Subject to change without notice

6.1 Safety......................................................................................................... 30
6.2 Wiring instructions.................................................................................... 30
6.3 Connecting the device electrically........................................................... 32
6.4 Connection diagrams............................................................................... 32
6.4.1 MF1, MF2 supply voltage connection diagram...................... 32
6.4.2 Ethernet connection diagram................................................. 33
7 Operation............................................................................................ 34
7.1 Parameter description.............................................................................. 34
7.1.1 Main menu............................................................................... 34
7.1.2 SwVers menu........................................................................... 35
7.1.3 HwVers menu........................................................................... 35
7.1.4 Menu menu.............................................................................. 35
7.1.5 Profin menu.............................................................................. 35
7.1.6 more? menu............................................................................. 36
7.1.7 MFx On menu........................................................................... 37
7.1.8 MF1 menu................................................................................ 37
7.1.9 MF1 – Dist submenu............................................................... 38
7.1.10 MF1 – Speed submenu........................................................... 39
7.1.11 MF1 – Srvice submenu........................................................... 40
7.1.12 MF1 – LsrOff submenu........................................................... 41
7.1.13 MF1 – Preset submenu........................................................... 42
7.1.14 MF2 menu................................................................................ 43
7.1.15 Offset menu............................................................................. 43
7.1.16 SpecFu menu........................................................................... 44
7.1.17 Performing a reset................................................................... 45
8 Ethernet interface.............................................................................. 47
8.1 Features.................................................................................................... 47
8.2 IP network configuration.......................................................................... 47
9 SOPAS ET configuration software................................................... 48
9.1 Purpose..................................................................................................... 48
9.2 Connection of device to computer and establishment of connection.. 48
9.3 Logging into the device............................................................................. 48
9.4 Firmware update....................................................................................... 49
10 PROFINET IO interface...................................................................... 52
10.1 Device project planning............................................................................ 52
10.1.1 Generic station description (GSD) file.................................... 52
10.1.2 Reading in generic station description (GSD)........................ 53
10.1.3 Configuring and parameterizing nodes.................................. 53
10.2 GSD modules............................................................................................ 54
10.2.1 Module types and module naming......................................... 54
10.2.2 Module overview...................................................................... 56
10.3 Module description................................................................................... 58
CONTENTS
4O P E R A T I N G I N S T R U C T I O N S | DL100 Pro PROFINET 8015069/19H9/2021-10-15 | SICK
Subject to change without notice

10.3.1 Module 1: Distance/i2w............................................................ 58
10.3.2 Module 2: Distance/i1w............................................................ 59
10.3.3 Module 3: Speed/i2w................................................................ 60
10.3.4 Module 4: Distance/i2w, Speed/i2w.......................................... 61
10.3.5 Module 5: Distance/i2w, Preset Dyn./o2w.................................. 62
10.3.6 Module 6: Time/i4w, Distance/i2w............................................ 64
10.3.7 Module 7: Time/i4w, Distance/i2w/Speed/i2w.......................... 64
10.3.8 Module 10: Status/i2b, Control/o2b......................................... 66
10.3.9 Module 13: Temp/i1b, Level/i2b, Hrs/i2b.................................. 68
10.3.10 Module 20: Setup MFx.............................................................. 68
10.3.11 Module 22: Setup Preset Static.................................................. 72
10.3.12 Module 23: Setup Offset........................................................... 73
10.3.13 Module 25: Setup Special Functions.......................................... 73
10.3.14 Module 26: Setup Free Dist. Resolution...................................... 75
10.3.15 Module 27: Setup Free Speed Resolution................................... 75
10.3.16 Module 28: Setup Measurement Direction.................................. 76
10.3.17 Module 30: Serial No/i8b.......................................................... 76
10.3.18 Module 31: Product Code/i9w................................................... 77
10.3.19 Module 32: Version HW/i8b....................................................... 77
10.3.20 Module 33: Version FPGA/i10w................................................. 78
10.3.21 Module 34: Version uC/i10w..................................................... 78
10.3.22 Module 35: Version uC2/i10w................................................... 78
10.4 Preset – moving to initialization position................................................ 79
11 Maintenance...................................................................................... 81
11.1 Cleaning..................................................................................................... 81
11.2 Maintenance plan..................................................................................... 81
12 Troubleshooting................................................................................. 82
12.1 General faults, warnings, and errors....................................................... 82
12.2 Device status (LED PWR)......................................................................... 82
12.3 Warning messages................................................................................... 82
12.4 Error messages......................................................................................... 83
12.5 Communication problems........................................................................ 84
12.5.1 Ethernet problems................................................................... 84
12.5.2 PROFINET faults....................................................................... 84
12.6 Returns...................................................................................................... 85
12.7 Repairs...................................................................................................... 85
12.8 Disposal..................................................................................................... 85
13 Technical data.................................................................................... 86
13.1 Optics......................................................................................................... 86
13.2 Performance data..................................................................................... 86
13.3 Supply........................................................................................................ 87
13.4 Inputs......................................................................................................... 87
13.5 Outputs...................................................................................................... 87
CONTENTS
8015069/19H9/2021-10-15 | SICK O P E R A T I N G I N S T R U C T I O N S | DL100 Pro PROFINET 5
Subject to change without notice