Siemens SINAMICS IOP-2 User manual

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SINAMICS
Intelligent Operating Panel 2 (IOP-2)
Operating Instructions
Edition 04/2017, Firmware IOP-2 V2.0
04/2017, FW V2.0
A5E39549448B AA
Fundamental safety
instructions
1
Safety notes
2
Overview
3
Installation
4
Wizards menu
5
Control menu
6
Menu
7
Options
8
Technical data
9

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: (null)
Ⓟ
04/2017 Subject to change
Copyright © Siemens AG 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Intelligent Operating Panel 2 (IOP-2)
Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA 5
Table of contents
1 Fundamental safety instructions.............................................................................................................. 7
1.1 General safety instructions .......................................................................................................7
1.2 Industrial security ......................................................................................................................8
2 Safety notes............................................................................................................................................ 9
2.1 Warnings and cautions .............................................................................................................9
3 Overview............................................................................................................................................... 11
3.1 Introduction .............................................................................................................................11
3.2 Layout and functions...............................................................................................................12
3.3 Screen icons ...........................................................................................................................15
3.4 Menu structure ........................................................................................................................17
4 Installation ............................................................................................................................................ 19
4.1 Fitting the IOP-2......................................................................................................................19
4.2 Initial set-up.............................................................................................................................20
4.3 User definable labels on status screen...................................................................................24
4.4 Firmware upgrade...................................................................................................................25
5 Wizards menu....................................................................................................................................... 27
5.1 Example Wizard......................................................................................................................28
5.1.1 Basic commissioning with the IOP-2 ......................................................................................30
6 Control menu ........................................................................................................................................ 33
6.1 Setpoint...................................................................................................................................34
6.2 Reverse...................................................................................................................................34
6.3 Jog ..........................................................................................................................................35
6.4 Custom Hand mode ................................................................................................................35
6.5 Startup in Hand mode .............................................................................................................37
6.6 HAND/AUTO disable ..............................................................................................................38
7 Menu .................................................................................................................................................... 41
7.1 Menu overview........................................................................................................................41
7.2 Diagnostics .............................................................................................................................41
7.3 Parameters .............................................................................................................................45
7.4 Up/Download ..........................................................................................................................48
7.5 Customer parameter sets .......................................................................................................49

Table of contents
Intelligent Operating Panel 2 (IOP-2)
6Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA
7.6 Extras Menu........................................................................................................................... 51
8 Options................................................................................................................................................. 63
8.1 Door mounting kit ................................................................................................................... 63
8.2 Hand-held device ................................................................................................................... 65
9 Technical data ...................................................................................................................................... 69
9.1 Technical specifications ......................................................................................................... 69
Index .................................................................................................................................................... 71

Intelligent Operating Panel 2 (IOP-2)
Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA 7
Fundamental safety instructions
1
1.1
General safety instructions
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are
not observed, accidents involving severe injuries or death can occur.
•Observe the safety instructions given in the hardware documentation.
•Consider the residual risks for the risk evaluation.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
•Protect the parameterization (parameter assignments) against unauthorized access.
•Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).

Fundamental safety instructions
1.2 Industrial security
Intelligent Operating Panel 2 (IOP-2)
8Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA
1.2
Industrial security
Note
Industrial security
Siemens provides products
and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement
– and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens products and solutions only represent one component of such a
concept.
The customer is responsible for preventing unauthorized access to its plants, systems,
machines and networks
. Systems, machines and components should only be connected to
the enterprise network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens
’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
Industrial security (
http://www.siemens.com/industrialsecurity).
Siemens
’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer
’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (
http://www.siemens.com/industrialsecurity).
WARNING
Danger to life as a result of unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe
operating states in your system that may lead to death, serious injury, and property
damage.
•Keep the software up to date.
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
•Make sure that you include all installed products into the holistic industrial security
concept.
•Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.

Intelligent Operating Panel 2 (IOP-2)
Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA 9
Safety notes
2
2.1
Warnings and cautions
Warnings and cautions
DANGER
Ensuring a safe and stable state
During commissioning of the converter it is essential to ensure that the system is in a safe
and stable state, as some commissioning processes have the potential to start the motor.
Therefore it is important to secure any loads and ensure that should the motor start, no
potentially dangerous conditions exist.
WARNING
The converter will stop if the IOP-2 is removed when in Hand mode
When the IOP-2 is in Hand mode, that is, when the command source is switched to Hand
and all OFF and RUN commands are given via the IOP-2 buttons.
When in the Hand mode, if the IOP-2 is removed from the converter, the converter will stop
within a few seconds of the IOP-2 being removed.
Before removing the IOP-2, ensure that the IOP-2 is placed in AUTO mode and receiving
its command source from the PLC.
Note
•
The IOP-2 can be fitted to and removed from the converter while power is applied.
•
The IOP-2 will set the USS PZD (P2012) length to 4 when connected to the converter.

Safety notes
2.1 Warnings and cautions
Intelligent Operating Panel 2 (IOP-2)
10 Operating Instructions, 04/2017, FW V2.0, A5E39549448B AA