Siemens SIMATIC HMI IPC577C User manual

SIMATIC Industrial PC SIMATIC HMI IPC577C
_
_____________
Operating Instructions
(compact) 1
SIMATIC
Industrial PC
SIMATIC HMI IPC577C
Operating Instructions (Compact)
05/2009
A5E02368077-01

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Ordernumber: A5E02368077-01
Ⓟ 06/2009
Copyright © Siemens AG 2009.
Technical data subject to change

SIMATIC HMI IPC577C
Operating Instructions (Compact), 05/2009, A5E02368077-01 3
Table of contents
1 Operating Instructions (compact)............................................................................................................... 5
1.1 Safety instructions..........................................................................................................................5
1.2 Unpacking and checking the delivery ............................................................................................6
1.3 Components of the Product ...........................................................................................................7
1.4 Device identification data...............................................................................................................7
1.5 Accessories....................................................................................................................................8
1.6 Affixing Labeling Strips for Function Keys and Softkeys ...............................................................8
1.7 Installing/Mounting .......................................................................................................................10
1.7.1 Permitted mounting positions.......................................................................................................10
1.7.2 Preparing the mounting cut-out....................................................................................................11
1.7.3 Securing the Device with Clamps ................................................................................................13
1.7.4 Securing the Device with Screws.................................................................................................15
1.8 Connecting...................................................................................................................................17
1.8.1 Connection elements and operator controls ................................................................................17
1.8.2 Connecting the 24 VDC power supply.........................................................................................19
1.8.3 Connecting the 100 - 240 V AC Power Supply............................................................................20
1.8.4 Connecting the equipotential bonding circuit...............................................................................23
1.9 Commissioning.............................................................................................................................25
1.9.1 Commissioning Information .........................................................................................................25
1.9.2 Basic commissioning - initial startup............................................................................................25
1.9.3 Setting Up the Language Selection .............................................................................................27
1.9.4 Setting the panel type ..................................................................................................................28
1.9.4.1 First commissioning .....................................................................................................................28
1.9.4.2 Touch panel configuration............................................................................................................29
1.9.4.3 Key Panel configuration ...............................................................................................................31
1.9.4.4 Automatic restart..........................................................................................................................31
1.9.5 Device with key panel ..................................................................................................................32
1.9.5.1 Activating KeyTools .....................................................................................................................32
1.9.6 Device with touch screen .............................................................................................................33
1.9.6.1 Recalibrating the Touch Screen...................................................................................................33
1.9.6.2 Activating the Screen Keyboard ..................................................................................................35
1.10 Service and support.....................................................................................................................36

Table of contents
SIMATIC HMI IPC577C
4 Operating Instructions (Compact), 05/2009, A5E02368077-01

SIMATIC HMI IPC577C
Operating Instructions (Compact), 05/2009, A5E02368077-01 5
Operating Instructions (compact) 1
1.1 Safety instructions
CAUTION
In order to avoid substantial damage and for your own safety, note the safety instructions in
this documentation and in the operating instructions.
WARNING
Function test while installing the device in machines or execute systems
Following the results of a risk analysis, additional protection equipment on the machine or
the system is necessary to avoid endangering persons. With this, especially the
programming, configuration and wiring of the inserted I/O modules have to be executed, in
accordance with the safety performance (SIL, PL or Cat.) identified by the necessary risk
analysis. The intended use of the device has to be ensured.
The correct use of the device has to be verified with a function test on the system. This test
can detect programming, configuration and wiring errors. The test results have to be
documented and, if necessary, entered into the relevant documents that verify safety.

Operating Instructions (compact)
1.2 Unpacking and checking the delivery
SIMATIC HMI IPC577C
6 Operating Instructions (Compact), 05/2009, A5E02368077-01
1.2 Unpacking and checking the delivery
1. Please check the packaging material for transport damage upon delivery.
2. If any transport damage is present at the time of delivery, lodge a complaint at the
shipping company in charge. Have the shipper confirm the transport damage
immediately.
3. Unpack the device.
NOTICE
Lie the front side on a soft surface to avoid damaging the front panel USB port.
4. Keep the packaging material in case you have to transport the unit again.
Note
The packaging protects the device during transport and storage. Therefore, never
dispose of the original packaging material!
5. Please keep the enclosed documentation in a safe place. You will need the
documentation when you start up the device for the first time.
6. Check the contents of the package for completeness and transportation damage. Check
for completeness using the enclosed scope of delivery list.
7. Should the contents of the package be incomplete or damaged, please inform the
responsible supply service immediately and fax us the enclosed form "SIMATIC IPC/PG
quality control report".
WARNING
Make sure that a damaged device is not installed nor put into operation.
8. Note the identification information (see chapter "Identification data of the device").
Notes on display
A small number of faults in the display is unavoidable.
Bad pixels Permissible number
Permanently bright and permanently dark pixels ≤ 12
Permanently bright, green pixels ≤ 5

Operating Instructions (compact)
1.3 Components of the Product
SIMATIC HMI IPC577C
Operating Instructions (Compact), 05/2009, A5E02368077-01 7
1.3 Components of the Product
Scope of delivery for SIMATIC HMI IPC577C
Numbe
r
Name Description
1 SIMATIC HMI IPC577C
1 Documentation and Drivers CD Contains the documentation and the hardware drivers.
1 Operating Instructions (compact)
SIMATIC HMI IPC 577C
Printed copy in German and English of Operating Instructions (compact).
6 Clamp Mounting clamp for the SIMATIC HMI IPC577C.
1 DC power plug (for devices with
DC power supply only)
Only supply variant with 24 V DC power supply.
1.4 Device identification data
Enter the identification data of the device into the table.
Serial number (on the type plate) S VP ...
Order no. of the device 6AV7 885-...
For the supply variants with Windows XP Embedded / XP Professional:
Microsoft Windows Product Key from the "Certificate of Authenticity" (COA). .
Ethernet address 1:
BIOS Setup (F2 key) under Main > Hardware Options > Ethernet Address
Ethernet address 2: (not for PROFINET versions) BIOS Setup (F2 key) under Main >
Hardware Options > Ethernet Address
CP 1616 onboard MAC address layer 2
CP 1616 onboard Mac address PROFINET

Operating Instructions (compact)
1.5 Accessories
SIMATIC HMI IPC577C
8 Operating Instructions (Compact), 05/2009, A5E02368077-01
1.5 Accessories
These accessories are not included in the product package.
Accessories Order no.
2 GB Compact Flash card 6ES7648 - 2BF02 - 0XF0
4 GB CompactFlash card 6ES7648 - 2BF02 - 0XG0
8 GB CompactFlash card 6ES7648 - 2BF02 - 0XH0
Memory module 1 GB DDR3 6ES7648 - 2AH40 - 0AH0
Memory module 2 GB DDR3 6ES7648 - 2AH50 - 0AH0
Memory module 4 GB DDR3 6ES7648 - 2AH60 - 0AH0
Touch pen 6AV7672-1JB00-0AA0
Note
Replace CompactFlash card only with replacement card of the same product version.
Only SIMATIC PC CompactFlash cards with product version number 02 (ES 02) can be
used for this device.
1.6 Affixing Labeling Strips for Function Keys and Softkeys
Note
The following table applies only to devices with a key panel.
The control unit has two horizontal and two vertical keypads for the function keys and the
softkeys. Assign user specific functions to the keys as needed. You can mark these keys
with labeling strips. A4 films for creating the labeling strips are available as accessories.
Proceed as follows to affix the labeling strips:

Operating Instructions (compact)
1.6 Affixing Labeling Strips for Function Keys and Softkeys
SIMATIC HMI IPC577C
Operating Instructions (Compact), 05/2009, A5E02368077-01 9
Preparing the labeling strips
1. Label the DIN A4 film with a laser printer, for example using the printing templates
provided on the Documentation and Drivers CD.
2. Cut the labeling strips along the pre-printed lines.
Note
Do not insert handwritten labeling strips until the ink has dried.
Affixing the labeling strips
Insert the labeling strips into the slots provided on the rear of the control unit.


① Labeling strips, vertical keypads
② Labeling strips, horizontal keypads
Figure 1-1 15" touch screen device: Rear of device with labeling strips

Operating Instructions (compact)
1.7 Installing/Mounting
SIMATIC HMI IPC577C
10 Operating Instructions (Compact), 05/2009, A5E02368077-01
1.7 Installing/Mounting
1.7.1 Permitted mounting positions
Mounting positions
Only vertical installation with two mounting directions of up to +45° and -45° is permitted for
the device.
With installed Compact Flash card
$%
Temperature at the device
Rear Front
Angle A Angle B
0° - 50°C1) Max. 40°C +45° -45°
0° to 45°C 0° to 45°C +45° -45°
1 = Installation according to RAL (Restricted Access Location)
(installation of device in operating facilities with restricted access, for example, a locked
control cabinet)
Mechanical environmental conditions
● Vibration
– Operation, tested in accordance with DIN IEC 60068-2-6
10 to 58 Hz: 0.075 mm 58 to 200 Hz: 0.5 m/s²
– Storage/transport, tested according to IEC 60068-2-27, IEC 60068-2-29
50 m/s2, 30 ms,
250 m/s2, 6 ms,

Operating Instructions (compact)
1.7 Installing/Mounting
SIMATIC HMI IPC577C
Operating Instructions (Compact), 05/2009, A5E02368077-01 11
1.7.2 Preparing the mounting cut-out
The following illustration shows the dimensions for the mounting cut-out.
PP


/
/ /
/ 6 6 /
/ 6 6 /
/
/
/
/
$
6
/
/
66
/ $
 
 
(1) Drill hole for screw attachment (4) Clamp
(2) Pressure points for clamp (5) RZ 120 in the seal area
(3) Setscrews (6) Seal area
Figure 1-2 Drill holes for the screws and pressure points for the clamp screws
Note
Mounting dimensions can be read from the dimension overview or they can be transferred to
the cabinet from the mounting template supplied.

Operating Instructions (compact)
1.7 Installing/Mounting
SIMATIC HMI IPC577C
12 Operating Instructions (Compact), 05/2009, A5E02368077-01
Table 1- 1 Dimensions for the mounting cut-out in mm
Control
unit
L1 L2 L3 1) L4
1) L5 L6 2) L7 2) L8 2) L9 2) A1 A2 S1 S2
S3
S4
S53) S6
3)
S73)
Tolerance ±1 +1 ±0,2 ±0,2 ±0,5 ±0,5 ±0,5 ±0,5 +1 ±1 ±1 ±1 ±1 ±1 ±1
Key
panel
12" TFT
15" TFT
450
450
290
321
465
465
235
279
112
112
—
186
—
135
—
25
—
165
16
16
10
17
78
51
78
51
56
56
—
—
Touch
panel
12" TFT
15" TFT
19" TFT
368
450
450
290
290
380
—
465
465
—
235
235
112
112
112
—
—
—
—
—
—
—
—
—
—
—
—
16
16
16
10
10
10
19
81
46
35
81
46
56
56
—
—
—
46
1) M6 thread or drill holes with a diameter of 7 mm
2) Cut-outs for the shafts of the insert strips are only necessary for 15" key panels.
3) Two clamps necessary for vertically securing clamps only for 19" touch panel fronts.
Preparing the mounting cut-out
Steps for preparing the mounting cut-out
1. Select a location suitable for mounting, taking into account the mounting position.
2. On the basis of the dimensions, check whether the required screw and pressure points on the
rear and the seal area are easily accessible after the completion of the mounting cut-out.
Otherwise the mounting cut-out is useless.
3. Complete the mounting cut-out in accordance with the dimensions.

Operating Instructions (compact)
1.7 Installing/Mounting
SIMATIC HMI IPC577C
Operating Instructions (Compact), 05/2009, A5E02368077-01 13
1.7.3 Securing the Device with Clamps
You require 6 clamps in order to mount the device. These are supplied with the device.
Required tool for fasting the clamps: Allen wrench 2.5 mm
Figure 1-3 Clamp assembly
Rack installation
Steps for fastening the device with clamps
1. Follow the installation instructions.
2. Disconnect the device from the power supply.
3. Working from the front, insert the device into the 19" rack.
4. Fasten the control unit in the rack from the rear using the clamps. Tighten the setscrews to a
torque of 0.4-0.5 Nm.
Swivel arm installation
Steps for fastening the device with clamps
1. Follow the installation instructions.
2. Disconnect the device from the power supply.
3. Working from the front, place the device onto the swivel arm.
4. Fasten the control unit on the swivel arm from the rear using the clamps. Tighten the setscrews
to a torque of 0.4-0.5 Nm.
Control cabinet installation
Steps for fastening the device with clamps
1. Follow the installation instructions.
2. Disconnect the device from the power supply.
3. Working from the front, insert the device into the mounting cut-out.
4. Secure the control unit in the mounting cut-out from behind with the clamps, as shown in the
mounting cut-out in the dimensions. Tighten the setscrews to a torque of 0.4-0.5 Nm.
IP65 degree of protection
The IP65 degree of protection is only provided for a clamp mounting together with a ring
seal.

Operating Instructions (compact)
1.7 Installing/Mounting
SIMATIC HMI IPC577C
14 Operating Instructions (Compact), 05/2009, A5E02368077-01
NOTICE
Control cabinet installation: Material strength at the mounting cut-out
Please ensure that the material strength at the mounting cut-out is a maximum of 6 mm.
Please follow the specifications for the dimensions in the section .
The degree of protection can only be guaranteed when the following requirements are met:
1. The material strength at the mounting cut-out must be at least 2 mm.
2. The deviation from the plane of the mounting cut-out in relation to the external
dimensions for an installed HMI device is ≤ 0.5 mm.

Operating Instructions (compact)
1.7 Installing/Mounting
SIMATIC HMI IPC577C
Operating Instructions (Compact), 05/2009, A5E02368077-01 15
1.7.4 Securing the Device with Screws
IP54 degree of protection
This degree of protection is ensured for screw mounting.
NOTICE
Control cabinet installation: Material strength at the mounting cut-out
Please ensure that the material strength at the mounting cut-out is a maximum of 6 mm.
Please follow the specifications for the dimensions in the section .
The degree of protection can only be guaranteed when the following requirements are met:
1. The material strength at the mounting cut-out must be at least 2 mm.
2. The deviation from the plane of the mounting cut-out in relation to the external
dimensions for an installed HMI device is ≤ 0.5 mm.
Note
Securing with screws is not possible with the 12" touch screen variant.
Required tool for fasting with screws: 7 mm drill
NOTICE
Only use the catalog-listed mounting material (order number 6AV7672-8KE00-0AA0) for
19" devices for screw mounting.
NOTICE
Risk of damage
Ensure that no metal cuttings enter the device when the holes are drilled. Cover the device
with film or when drilling, use removal by suction.

Operating Instructions (compact)
1.7 Installing/Mounting
SIMATIC HMI IPC577C
16 Operating Instructions (Compact), 05/2009, A5E02368077-01
Figure 1-4 Designated location for holes on the control unit
Rack installation
Steps for fastening the device with screws
1. Follow the installation instructions.
2. Carefully drill the respective holes in the control unit at the designed location from the rear.
3. Working from the front, insert the device into the 19" rack.
4. Secure the control unit by inserting suitable screws through the holes and attaching nuts.
Swivel arm installation
Steps for fastening the device with screws
1. Follow the installation instructions.
2. Carefully drill the respective holes in the control unit at the designed location from the rear.
3. Working from the front, place the device onto the swivel arm.
4. Secure the control unit by inserting suitable screws through the holes and attaching nuts.
Control cabinet installation
Steps for fastening the device with screws
1. Follow the installation instructions.
2. Drill suitable holes at the prepared installation cut-out in accordance with the specifications for L4
and L5, as shown at the dimensions in the mounting cut-out
3. Carefully drill the respective holes in the control unit at the designed location from the rear.
4. Working from the front, insert the device into the mounting cut-out.
5. Secure the control unit by inserting suitable screws through the holes and attaching nuts.

Operating Instructions (compact)
1.8 Connecting
SIMATIC HMI IPC577C
Operating Instructions (Compact), 05/2009, A5E02368077-01 17
1.8 Connecting
1.8.1 Connection elements and operator controls
Connection components of computer unit






① 240 VAC Power supply connection
② DVI DVI-I socket
③ USB 4 x USB 2.0 / 500 mA connections
④ ETHERNET 2 RJ45 Ethernet connections for 10/100/1000 Mbps
⑤ COM 1 Serial port 1 (RS232)
9-pin Cannon socket
⑥ PROFIBUS DP/MPI PROFIBUS-DP/MPI interface
(RS 485, electrically isolated),
9-pin Cannon socket
Figure 1-5 Variants with PROFIBUS


⑤ ETHERNET 1 RJ45 Ethernet connection for 10/100/1000 Mbps
⑦ PROFINET CP 1616 onboard interface, three RJ-45 jacks
Figure 1-6 Variants with PROFINET

Operating Instructions (compact)
1.8 Connecting
SIMATIC HMI IPC577C
18 Operating Instructions (Compact), 05/2009, A5E02368077-01
Connection components of the control unit

① 1 connection USB 2.0 high current / 500 mA under sealed cover
(not available with every product variant).
NOTICE
Ensuring degree of protection P65
When the sealed cover over the USB port is removed in order to connect a USB
component, the IP65 degree of protection for the device is no longer guaranteed.
Note
Use of USB devices
•Wait at least ten seconds between removal and reconnection of USB devices. This also
applies to control units with touch screen panels, especially for touch operation.
•When using standard USB peripherals, bear in mind that their EMC immunity level is
frequently designed for office applications only. These devices may be used for
commissioning and servicing. However, only industry-standard devices are allowed for
industrial operation.
•Peripherals are developed and marketed by individual vendors. The respective
manufacturers offer support for the peripherals. Moreover, the terms of liability of the
individual vendors or suppliers apply here.

Operating Instructions (compact)
1.8 Connecting
SIMATIC HMI IPC577C
Operating Instructions (Compact), 05/2009, A5E02368077-01 19
1.8.2 Connecting the 24 VDC power supply
To be noted before you connect the device
Note the following in order to operate the device safely and according to regulation:
WARNING
The device should only be connected to a 24 VDC power supply which satisfies the
requirements of safe extra low voltage (SELV). You will also have to connect a protective
conductor. The cable cross section has to match the short-circuit current of the 24 VDC
power supply so that the cable will not be damaged in case of a short circuit
Cable cross sections must range from a minimum of 1.3 mm² (AWG16) to a maximum of
3.3 mm² (AWG12).
NOTICE
The 24VDC power source must be adapted to the input data of the device.
NOTICE
If a CompactFlash card is used in the device, make sure that the card is seated correctly
before you connect it.
Connecting the devices
Steps for connecting the device to the 24 V DC power supply
1. Switch off the 24 V DC power source.
2. Connect the DC plug
(1) DC 24 V
(2) ground
(3) protective conductor
 
Power consumption
The power consumption at 24 V can be up to 90 W, depending on device.

Operating Instructions (compact)
1.8 Connecting
SIMATIC HMI IPC577C
20 Operating Instructions (Compact), 05/2009, A5E02368077-01
Note equipotential bonding
A low-impedance earth connection ensures that interference signals generated by external
power supply cables, signal cables or cables to the peripherals are safely discharged to
earth.
Required tool for equipotential bonding: TORX T20 screwdriver.
Steps for connecting the equipotential bonding
1. Connect the equipotential bonding (M4
threads) on the device (large surface, large-
area contact) with the protective earth
conductor of the cabinet or plant in which the
device is to be installed.
The minimum conductor cross-section may
not amount to less than 5 mm2.
1.8.3 Connecting the 100 - 240 V AC Power Supply
General connection information
Note the following in order to operate the device safely and according to regulation:
Note
Voltage range
The varying voltage power supply module is designed for operation on 100 to 240 V AC
networks. It is not necessary to adjust the voltage range.
NOTICE
Risk of damage
Do not connect or disconnect power and data cables during thunderstorms.
WARNING
Power supply network
The device is designed for operation on grounded power supply networks (TN networks to
VDE 0100, Part 300, or IEC 60364-3).
It is not designed for operation on ungrounded or impedance-grounded power networks (IT
networks).