SMC Networks VZ400 Series User manual

Large flow capacity
Low power consumption:
1.8 W (75 mA, 24 VDC)
Plug connector
One-touch wiring of plug
connectors
Common pilot exhaust sub-
plate mounted and manifold
Model
Solenoid Specifications
JIS Symbol
Specifications
Body ported
Base mounted
Option
Individual exhaust
Piping Choice of pilot valve exhaust
Body ported
Base mounted
VZ412N.C.
Type of
actuation
N.O.
N.C.
N.O.
Common exhaust
VZ422
—
—
VZ412∗
VZ422∗
VZ415
VZ425
∗Body ported type provides both individual exhaust and common exhaust.
Maximum operating pressure
Proof pressure
Ambient and fluid temperature
Enclosure
Manual override
1.0 MPa
1.5 MPa
Fluid Air/Inert gas
Type
Specifications
Body ported
N.O. valveN.C. valve
Port size
Max. operating frequency (c/s) (AC/DC) (1)
Response time (ms) (AC/DC) (2)
Weight (kg) (3)
Minimum operating pressure 0.15 MPa
–10 to 50°C
Lubrication Not required
Dustproof (5)
Push type (Safety style), Locking type (Tool required), Locking type (Manual)
Shock/Vibration resistance (m/s2)150/50 (6)
Note 1) Minimum operating frequency: As per JIS B 8373 (Once in 30 days)
Note 2) Based on JIS B 8375-1981 (Supply pressure; 0.5 MPa; without surge voltage suppressor)
Note 3) Value for grommet (Sub-plate weight: 0.055 kg)
Note 4) “Note 1)” and “Note 2)” are with controlled clean air.
Note 5) Based on JIS C 0920
Note 6) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial
direction and at the right angles to the main valve and armature in both
energized and de-energized states every once for each condition. (Values
at the initial period)
Vibration resistance :No malfunction occurred in a one-sweep test between 45 and 2000 Hz.
Test was performed at both energized and de-energized states in the
axial direction and at the right angles to the main valve and armature.
(Values at the initial period)
15
21/21 or less
0.125
Base mounted (With sub-plate)
N.O. valveN.C. valve
Rc 1/8, 1/4
15
21/21 or less
0.250
Rc 1/8
Flow characteristics
C[dm3/(s·bar)]
b
Cv
C[dm2/(s·bar)]
b
Cv
1  2
(P  A)
2  3
(A  R)
Note 1) In the case of grommet type, it is equipped on the middle of lead wire.
Note 2) Based on JIS C 4003
Electrical entry
Coil rated voltage (V)
Allowable voltage fluctuation (%)
Apparent power (VA) AC
DC
DC
AC 50/60 Hz
Inrush
Holding
Grommet (G), Plug connector (L), Plug connector (M), DIN terminal (D)
100, 200, 24∗, 48∗, 110∗, 220∗
24, 6∗, 12∗, 48∗
–15 to +10% of rated voltage
Coil insulation type Class E or equivalent (120°C) (2)
Temperature rise (°C) 45 or less
Power consumption (W) 1.8 (With indicator light: 2.1)
4.5/50 Hz, 4.2/60 Hz
3.5/50 Hz, 3/60 Hz
DC: Diode, AC: ZNR
DC: LED (Red), AC: Neon bulb
Surge voltage suppressor (1)
Indicator light
∗Option
Description
Silencer
Foot bracket (With screw) (1)
Part no.
R 1/8
R 1/4 (2)
Note
VZ4000-22A For VZ42
AN110-01 Noise reduction: 21 dB (ø13 x 38 l)
AN203-02 Noise reduction: 25 dB (ø16 x 36 l)
Note 1) For body ported type Note 2) For sub-base mounted type
3 Port Solenoid Valve
Metal Seal
Series VZ400
2.0
0.14
0.49
2.2
0.17
0.53
2.0
0.17
0.49
2.2
0.17
0.53
2.4
0.19
0.57
2.2
0.11
0.49
2.4
0.19
0.57
1.9
0.32
0.45
4-15-10

N.C. (VZ412)
Construction (Body ported)
Component Parts Replacement Parts
N.O. (VZ422)
No.
w
e
q
Description
Stainless steel
Aluminum die-casted
Material Note
Polyacetal
Platinum silver
Spool/Sleeve
Body
Piston
No.
t
y
r
Description
NBR
Stainless steel
Material Note
NBR
O-ring
Return spring
Seal
uNBR
O-ring
iNBR
O-ring
o
NBRMini Y seal
!0
Carbon steel
Round head combination screw
NBR
O-ring
!1
Carbon steel
Round head combination screw
!2
!3 —
Pilot valve assembly SCZ4--
Individual pilot exhaust
Common pilot exhaust
Common pilot exhaust
2
Body ported
Base mounted 5
Body type
Without sub-plate
Rc 1/8
01
Body ported
Base mounted 01
Nil
N.C. (Normally closed)
1
N.O. (Normally open)
2
Type of actuation
1100 VAC, 50/60 Hz
2200 VAC, 50/60 Hz
3∗110 VAC, 50/60 Hz
4∗220 VAC, 50/60 Hz
524 VDC
6∗12 VDC
9∗Other
Rated voltage
Foot bracket
F∗
Silencer
U
Foot bracket + Silencer
K∗
Option
Nil Push type (Safety style)
BLocking type (Tool required)
CLocking type (Manual)
Manual override
Port size
Nil None
G: Grommet,
Lead wire length
300 mm
L: L plug connector,
With lead wire
LN: L plug connector,
Without lead wire
LO: L plug connector,
Without connector
H: Grommet,
Lead wire length
600 mm
M: M plug connector,
With lead wire
MN: M plug connector,
Without lead wire
MO: M plug connector,
Without connector
D: DIN terminal
DO: DIN terminal,
Without connector
SWith surge voltage suppressor
Z
With light/surge voltage suppressor
(Indicator light is not available
for grommet type.)
Light/Surge voltage suppressor
Electrical entry
∗ Option
Type “G”, “L”, and “M”: Lead wire 300 mm
011 2VZ4 G1
∗Only body ported type
Series VZ400
Rc 1/8
Rc 1/4
02
∗“DOZ” is not available.
How to Order
4-15-11
Series VZ400
3 Port Solenoid Valve
Metal Seal, Body Ported/Base Mounted
V100
SY
SYJ
VK
VZ
VT
VP
VG
VP
S070
VQ
VKF
VQZ
VZ
VS
VFN

N.C. (VZ415)
Construction: Sub-plate Mounted
Component Parts Replacement Parts
N.O. (VZ425)
No.
w
e
r
q
Description
Stainless steel
Aluminum die-casted
Material Note
Polyacetal
Platinum silver
Platinum silver
Spool/Sleeve
Body
Piston
Aluminum die-casted
Sub-plate
No.
t
y
Description
NBR
Stainless steel
Material Part no.
NBR
Gasket
Return spring
O-ring
u
NBRSeal
i
NBR
O-ring
o
NBR
O-ring
NBR
O-ring
!0
NBRMini Y seal
!1
Carbon steel
Round head combination screw
!4
!5
!6 —
Pilot valve assembly
!2
Carbon steel
Round head combination screw
!3
Carbon steel
Round head combination screw
SCZ4--
1100 VAC, 50/60 Hz
2200 VAC, 50/60 Hz
3∗110 VAC, 50/60 Hz
4∗220 VAC, 50/60 Hz
524 VDC
6∗12 VDC
9Other
Nil
Push type (Safety style)
BLocking type (Tool required)
CLocking type (Manual)
Manual override
Nil None
S With surge voltage suppressor
Z∗With light/surge voltage suppressor
Light/Surge voltage suppressor
2Body side exhaust
(Type 30, 50)
1Spacer side exhaust
(Type 20)
Pilot pressure exhaust
Rated voltage
∗ Option
∗Indicator light is not available for
grommet type.
∗“DOZ” is not available.
SCZ4 G 1 1
Series VZ400
G
H
L
LN L plug
connector
Grommet
M plug
connector
DIN
terminal
LO
M
MN
With lead wire
600 mm lead wire
300 mm lead wire
Without lead wire
Without connector
With lead wire
Without lead wire
Without connector
MO
With connector
D
Without connector
DO
Electrical entry
Sub-plate Assembly Part No.: VZ400-S-
∗Mounting bolt and gasket are not attached.
01
02
How to Order Pilot Valve Assembly
Series VZ400
4-15-12

Dimensions: Body Ported
L VZ4 2-L(Z)-01
M plug connector: VZ4 2-M(Z)-01
Locking type manual override
DIN terminal: VZ4 2-D(Z)-01
Max.10 91
60
52.1
84
12 19.5
30
26.7
23
4
Pg7
Applicable cable O.D. ø3.5 to ø7
With light/surge voltage suppressor
2-ø3.4 mounting hole
Grommet: VZ4 2-G
H (S)-01 With foot bracket: VZ4 2--01-F
1
2
1
2
1
2
1
2
1
2
Pilot EXH
With light/surge voltage suppressor
2-ø3.4 mounting hole
With light/surge voltage suppressor
2-ø3.4 mounting hole
≅300
(Lead wire length)
≅300
(Lead wire length)
Manual override
(Non-locking)
Manual override
(Locking type (Tool required))
3-Rc 1/8
2-ø4.5
mounting hole
Foot bracket
M5 x 0.8
Pilot EXH
Manual override
(Locking type (Manual))
G: 300
H: 600
Lead wire length
2-ø3.4 mounting hole
2-ø3.4 mounting hole
4-15-13
Series VZ400
3 Port Solenoid Valve
Metal Seal, Body Ported/Base Mounted
V100
SY
SYJ
VK
VZ
VT
VP
VG
VP
S070
VQ
VKF
VQZ
VZ
VS
VFN

Dimensions: Sub-plate Mounted
M plug connector: VZ4 5-M(Z)-
Locking type manual override
DIN terminal: VZ4 5-D(Z)-
01
02
53.5
Max.10 98
10
75.8
83
23
15
10
M5 x 0.8
With light/surge voltage suppressor
(Pilot EXH)
Applicable code O.D. ø3.5 to 7
3-Rc1/8, 1/4
Pg7
Grommet: VZ4 5-G
H (S)-
1
2
L plug connector: VZ4 5-L(Z)-01
02
1
2
01
02
1
2
01
02
1
2
2-ø4.5 mounting hole
Manual override
(Non-locking)
G: 300
H: 600
Lead wire length
M5 x 0.8
(Pilot EXH)
M5 x 0.8
(Pilot EXH)
M5 x 0.8
(Pilot EXH)
With light/surge voltage suppressor
With light/surge voltage suppressor
≅300
(Lead wire length)
≅300
(Lead wire
length)
Manual override
(Locking type (Manual))
Manual override
(Locking type (Tool required))
Series VZ400
4-15-14

Model
Instruct by specifying the valves, blanking plate option to be mounted on
the manifold along with the manifold base model no. And for the order of
valves installation or option’s position, instruct separately by the manifold
specification sheet.
(Example)
<Top ported, common pilot exhaust> <Side ported, common pilot exhaust>
VV3Z4-30-061 (6 stations) VV3Z4-S50-061-C8 (6 stations)
VZ412-1G-01······ 3 pcs. VZ415-5L········3 pcs.
VZ412-1G-01······ 2 pcs. VZ415-5L········3 pcs.
VVZ400-32A-1·····1 pc. (Blanking plate)
<Side ported, common pilot exhaust>
VV3Z4-50-061-01 (6 stations)
VZ415-1G············ 3 pcs.
VZ425-1G············ 2 pcs.
VVZ400-32A-2·····1 pc. (Blanking plate)
VV3Z4-50-061-
VV3Z4-20-061
VV3Z4-50-061-C8
VV3Z4-20-061
10630
Series VZ400
Manifold
VV3Z4
Manifold specifications/Single base type
B mount (P/E port size)
Symbol
20
30
50
Body ported
(Individual pilot exhaust)
Body ported
(Common pilot exhaust)
Base mounted
(Common pilot exhaust)
2(A) port direction: opposite side of solenoid valve
S50∗
Base mounted
(Common pilot exhaust)
2(A) port direction: same side of solenoid valve
Piping P, E port
Port size
Rc 1/4
Applicable valve
model
VZ42
VZ42
VZ45
VZ45
2 stations
20 stations
02
20
Stations
Rc 1/4
Rc 1/4
Rc 1/4
Symbol
1
Passage
Specifi-
cations
Symbol
Porting
specifications
2(A)
Top, Side
3(R)1(P)
CommonCommon
Applicable base
Type 20, 30 and 50
A port size on base side
Nil
01
02
C6
C8
Model
Symbol
VV3Z4-S50 ∗
VV3Z4-50
Without 2(A) port
(Body ported type 20, 30)
Rc 1/4
Built-in One-touch fittings
Applicable tubing O.D. ø6
Built-in One-touch fittings
Applicable tubing O.D. ø8
Rc 1/8
∗VV3Z4-S50: only C6 & C8.
Manifold type
Manifold base model
2(A)
port
Piping direction/
Location
Port size
P, E port
Applicable
valve model
Blanking plate
Port size
VV3Z4-20 VV3Z4-30 VV3Z4-50
Individual exhaust
Top/Valve
Rc 1/4
VZ412-01
VZ422-01
Body ported
Common exhaust
VVZ400-31A-1 VVZ400-32A-1
Common exhaust
Side/Base (Opposite side of solenoid)
Built-in One-touch fittings
VV3Z4-S50
Common exhaust
Built-in One-touch fittings
Side/Base
(Same side of solenoid)
C6, C8C6, C8
Rc 1/4
VZ415-
VZ425-
Base mounted (Without sub-plate)
VVZ400-32A-2 VVZ400-31A-2
Rc1/8, 1/4
Passage
Valve stations
Single base, B mount
Common SUP/EXH type
Max. 20 stations
Rc 1/8
Model
VV3Z4-20
VV3Z4-30
VV3Z4-50
-S50
Part no.
BG-VZ402
BG-VZ403
BG-VZ405
Screws and Gasket Assembly Part No.
Series VZ400
Manifold Specifications
How to Order Manifold Base
··· ···
∗Type S50 is available only with built-in One-touch fittings.
Manifold Variations: VV3Z4
Pilot valve exhaust
4-15-15
V100
SY
SYJ
VK
VZ
VT
VP
VG
VP
S070
VQ
VKF
VQZ
VZ
VS
VFN

Individual exhaust: VV3Z4-20
Dimensions: Individual Exhaust/Common Exhaust
Common exhaust: VV3Z4-30
Stations
n: Stations
Symbol
L1
L2
2
50
78
3
69
97
4
88
116
5
107
135
6
126
154
7
145
173
8
164
192
9
183
211
10
202
230
Formula
L1= 19n + 12
L2= 19n + 40
Stations
n: Stations
Symbol
L1
L2
2
50
78
3
69
97
4
88
116
5
107
135
6
126
154
7
145
173
8
164
192
9
183
211
10
202
230
Formula
L1= 19n + 12
L2= 19n + 40
(G) (L) (M)
(G) (L) (M)
(D)
(D)
Max.10 92
85
77.3
9
54.5
21
With light/surge voltage suppressor
4-Rc 1/4
Pilot EXH
EP
58
Max.10 93
26.6
87.5
79.9
57
21.6 10.5
30.322.3
11.5
11.5
(Pilot EXH port)
2-M5 x 0.8
P
E
PE
With light/surge voltage suppressor
4-Rc 1/4
2-ø5.3
mounting hole
P=19
P = 19
Manual override
(Non-locking)
Manual
(Non-locking)
n-Rc 1/8
n-Rc 1/8
4-Rc 1/4
4-Rc 1/4
4-Rc 1/4 4-Rc 1/4
Pilot EXH
Pilot EXH Pilot EXH
≅300
(Lead wire length)
≅300
(Lead wire length)
≅300
(Lead wire length)
≅300
(Lead wire length)
≅300
(Lead wire length)
≅300
(Lead wire length)
2-ø5.3
mounting
hole
2-M5 x 0.8
(Pilot EXH)
2-M5 x 0.8
(Pilot EXH)
2-M5 x 0.8
(Pilot EXH)
With light/surge voltage suppressor
With light/surge voltage suppressor With light/surge voltage suppressor With light/surge voltage suppressor
Series VZ400
4-15-16

Common exhaust: VV3Z4-50
Dimensions: Common Exhaust
Common exhaust: VV3Z4-50 (Built-in One-touch fittings manifold)
Stations
n: Stations
Symbol
L1
L2
2
50
78
3
69
97
4
88
116
5
107
135
6
126
154
7
145
173
8
164
192
9
183
211
10
202
230
Formula
L1= 19n + 12
L2= 19n + 40
Stations
n: Stations
Symbol
L1
L2
2
51
76
3
71
96
4
91
116
5
111
136
6
131
156
7
151
176
8
171
196
9
191
216
10
211
236
Formula
L1= 20n + 11
L2= 20n + 36
n: Stations
L1
L2
2
50
78
3
69
97
4
88
116
5
107
135
6
126
154
7
145
173
8
164
192
9
183
211
10
202
230
Formula
L1= 19n + 12
L2= 19n + 40
Common exhaust: VV3Z4-S50 (Built-in One-touch fittings manifold)
(G) (L) (M)
(G) (L) (M)
(G) (L) (M)
(D)
(D)
(D)
Max.10
93
87.5
79.9
57
21.6
10.5
30.3 22.3
11.5 11.5
(Pilot EXH)
2-M5 x 0.8
PEPE
With light/surge voltage suppressor
4-Rc1/4
Max.10
91
92
84.3
23
18
10
38
19
4.4
2-M5x0.8
With light/surge voltage suppressor
Max.10 91
61.4
92
84.3
23
18
10
38
19
4.4
PE
2-M5 x 0.8
With light/surge voltage suppressor
Stations
Symbol
Manual
override
(Non-locking)
Manual
override
Manual
override
(Non-locking)
P = 20
2-ø5.3
mounting
hole
( ): A port Rc 1/8
≅300
(Lead wire length)
≅300
(Lead wire length)
2-M5 x 0.8
(Pilot EXH) 2-M5 x 0.8
(Pilot EXH)
2-M5 x 0.8
(Pilot EXH)
4-Rc 1/4
4-Rc 1/4
4-Rc 1/4 4-Rc 1/4 4-Rc 1/4 4-Rc 1/4
4-Rc 1/4 4-Rc 1/4
2-ø5.3
mounting
hole
2-ø5.3
mounting hole
P = 19
L side
L
side
R side
R side
2-M5 x 0.8
2-M5 x 0.8
2-M5 x 0.8
2-M5 x 0.8
4-Rc 1/4 4-Rc 1/4
≅300
(Lead wire length)
≅300 ≅300
(Lead wire length)
≅300
(Lead wire length)
With light/surge voltage
suppressor
With light/surge voltage
suppressor
With light/surge voltage
suppressor
With light/surge voltage
suppressor
With light/surge voltage
suppressor
With light/surge
voltage
suppressor
≅300
(Lead wire length)
4-Rc 1/4
(Lead wire length)
≅300
(Lead wire
length)
≅300
(Lead wire
length)
(Non-
locking)
4-15-17
Series VZ400
3 Port Solenoid Valve
Metal Seal, Body Ported/Base Mounted
V100
SY
SYJ
VK
VZ
VT
VP
VG
VP
S070
VQ
VKF
VQZ
VZ
VS
VFN

Plug Connector Type
AC
DC
With indicator light (AC)
With indicator light (DC)
In applications where the supply voltage is
DC, correctly connect the lead wires to +
(positive) and – (negative) indications on the
connector or to the markings.
For those on which the lead wires have been
pre-wired, the positive side is red and
negative side is black.
DIN Terminal Type
In the case of DC wiring, connect terminal no. 1
of the connector to the positive [+] side, and
terminal no. 2 to the negative [–] side. (Refer to
the marks on the terminal board.)
Attaching and detaching connectors
1. To attach a connector, hold the lever and
connector unit between your fingers and
insert straight onto the pins of the
solenoid valve so that the lever’s pawl is
pushed into the groove and locks.
2. To detach a connector, remove the pawl
from the groove by pushing the lever
downward with your thumb, and pull the
connector straight out.
80 A
DXT170
Lead wire color
Symbol
1
2
3
With socket
Lead wire
Blue (2)
Red (2)
Gray (2)
Note
Nil Socket only
(2 pcs.)
Without
lead wire
For 100 VAC
For 200 VAC
Another VAC
4 Red: +, Black: – For DC
Lead wire
length
Nil
6
10
15
20
25
30
Symbol
Lead wire
length (mm)
300
600
1000
1500
2000
2500
3000
Ex.)
For lead wire length (1000 mm)
Solenoid valve:
VZ2150-5M0-01···········5 pcs.
Connector assembly:
DXT170-80-4A-10········5 pcs.
Peel 3.2 to 3.7 mm of the tip of lead wire,
enter the core wires neatly into a socket
and crimp it with a special crimp tool. Be
careful so that the cover of lead wire does
not enter into the crimping part. (Crimping
tool part no.: DXT 170-75-1)
Precaution 1
How to Use Plug Connector
Note) When ordering a valve
with a lead wire of 600
mm or longer, be sure to
indicate the model
number of the valve
without connector and
connector assembly.
Be sure to read before handling. For Safety Instructions and Solenoid Valve Precautions, refer to page 4-18-2.
Caution
Surge Voltage Suppressor
Grommet Type
Crimping the Lead Wire and Socket
Connector assembly part no.
For AC
AC
AC
Molded coil
Molded coil
Concave groove
Pin
Pin
Cover
Cover
L type
M type
Lever
DC indicator
Connector
Hook
Hook
Red
Core wire crimping
area Crimping area
Core wire
Lead wire
Cover
Socket part no.
DXT170-71-1
Black
Lead wire
0.2 to 0.33 mm2
(Max. cover O.D.:
ø1.7 mm)
DC coil color: +Red, –Black
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
Coil
For DC
DC
DC
Black
Red
Black
Neon
light
Neon
bulb
Red
Marking ∗Indicator light
(Built in the connector)
Surge voltage suppressor
(Built-in the terminal block)
∗ Marking
With indicator light (AC)
With indicator light (DC)
Varistor
Diode
Diode
Diode
Diode
Series VZ200/400
4-15-18

Connector assembly with protective cover
Connector assembly with protective cover enhances dust protection.
•Effective to prevent short circuit accidents due to penetration of foreign matter into the
connector section.
•The material of cover is chloroprene rubber for electricity which is excellent in
weathering and electrical insulating properties. But don’t splash with cutting oil.
• Simple and unencumbered appearance by adopting round-shaped cord.
Dimensions: Connector Assembly with Cover
123 ADXT170
Lead wire length
Nil
6
10
15
20
25
30
300
Symbol Lead wire length
L (mm)
600
1000
1500
2000
2500
3000
Attaching and detaching lead
wires with sockets
1. Attaching
Insert the sockets into the square holes
of the connector (with + and –
indication) and continue to push the
sockets all the way in until the lock by
hooking into the seats in the connector.
(When they are pushed in, their hooks
open and they are locked
automatically.) Then confirm that they
are locked by pulling lightly on the lead
wires.
2. Detaching
To detach a socket from a connector,
pull out the lead wire while pressing the
socket’s hook with a stick having a thin
tip (approx. 1 mm). If the socket will be
used again, first spread the hook
outward.
How to Calculate the Flow Rate
For obtaining the flow rate, refer to page
4-1-6.
Caution
How to Order
Connector
Lead wire
Hook
Socket
Red Black Black
Polarity indication
Precaution 2
Be sure to read before handling. For Safety Instructions and Solenoid Valve Precautions, refer to page 4-18-2.
How to Use Plug Connector
4-15-19
Series VZ200/400
V100
SY
SYJ
VK
VZ
VT
VP
VG
VP
S070
VQ
VKF
VQZ
VZ
VS
VFN