Tally T6090 User manual

T6090
Maintenance Manual
Line Impact Printer
withT6065,T6091,
T6100 &T6101 Supplements

Paper Path
Paper Path
Appendix B
Recommended Spare Parts,
Illustrated Parts Breakdown and Components Lists
Appendix B

B-1
Appendix B: Recommended Spare Parts, Illustrated Parts Breakdowns, and Component Lists
Recommended Spare Parts List
PART NAME PART NO.
Power Supply 081153
Personality CBA (Ser/Par) 080901
Personality CBA (4 Plex) 081086
Personality CBA (Lan) 080920
Engine Controller CBA 080873
Control Panel Assembly 075123
Hammer Bank Assembly 081144
Hammer Module Kit 081152
Control Panel Cable 079873
Paper/Shuttle Drive Motor 078259
Ribbon Drive Motor 075138
Fan 079644
Blower (Under Platform) 081095
Power Cord 730078
Shuttle Sensor 081123
Platen Sensor 080185
Tractor Kit, Upper (set w/sensors) 080878
Tractor Kit, Lower (set w/sensors) 081128
Gas Spring, (Lid) 731060
Paper Drive Belts 075127
Paper Advance Motor Pulley 080711
Paper Tractor Pulley, (Top) 080635
Paper Tractor Pulley, (Bottom) 080647
Duct (H.B.) 080727
Duct Seal 080751
Tie Block, Lower 080658
Tie Block, Upper (H.B. Shaft) 080657
Bearing Block, Right 081326
Bearing Block, Left 081327
Shuttle Drive Belt 731685
Shuttle Assembly 081149
Ribbon Shield Assembly 081298
Platen Assembly 080953
Tool Kit 081147
Sound Deadening Hood 079622
Manuals
Serial/Parallel Ops/Aps 080932
LAN Supplement 081057
FourPlex Ops/Aps 080978
Maintenance Manual 080933
Ribbons
Fabric Ribbon, 25 Million Char, Box of 4 081267
Fabric Ribbon, 50 Million Char, Box of 4 081269
Fabric Ribbon, 150 Million Char, Box of 2 081271

B-2
Maintenance Manual
Rear View
Cover Set – T6090

B-3
Appendix B: Recommended Spare Parts, Illustrated Parts Breakdowns, and Component Lists
Reference# Description Part Number
2 Lid Cover Assembly 079616 3 Sound Deadening Hood 079622 5 Gas Spring 731060 6 Hinge Stop 079684 7 8–32 x 3/8" SEMS Screw 402524 – 42
8 Bracket – Paper Guide, closing 081098 10 Cabinet – RH End Assembly 090706 11 Cabinet – LH End Assembly 079875 14 Control Panel Assembly 075123 19 8–32 x 5/8" SEMS Screw 402524 – 51
20 8–32 x 3/8" SEMS Screw 402524 – 42 21 8–32 x 3/8" Countersunk Flathead, crosspoint 402524 – 42

B-4
Maintenance Manual
Basic Assembly – T6090
(OPTION)

B-5
Appendix B: Recommended Spare Parts, Illustrated Parts Breakdowns, and Component Lists
Reference# Description Part Number 4 Ribbon Drive Motor 075138 6 Duct Seal 080751 15 Blower 081095 22 8–32 x 0.437 SEMS Screws (20ea) 402524 – 49
23 Belt – Flat (Shuttle) 731685 27 Front Cabinet Assembly 080702 29 Ribbon Platform 612591 35 6–32 x 0.375 SEMS Screws 730381
36 8–32 x 0.625 SEMS Screws 402524 – 51 38 8–32 x 0.375 SEMS Flathead Screws 402454 – 45 46 Nylon Twistlock Cable Support 730755 47 Clamp-on Ferrite Bead (3 ea) 730910

B-6
Maintenance Manual
Print Mechanism – T6090

B-7
Appendix B: Recommended Spare Parts, Illustrated Parts Breakdowns, and Component Lists
Reference # Description Part Number 17 Platen Assembly 080953 21 Platen Lever Detent Plate 080931 23 3/8" Spring Washer 400995 – 20 24 Platen Open Sensor
Cable Assembly 080185
25 Platen Position Label 081008 27 Platen Gap Adjust Plate 080618 28 242 Thread Locking Adhesive 730213 29 8–32 x 0.625 Set Screw (2 ea) 400236 – 107
30 Platen Adjust Spring 731114 44 Extension Spring 731694 45 Shuttle Drive Motor 078259 48 LH Pivot Bracket Assembly 081231 51 RH Pivot Bracket Assembly 081232
54 8–32 x 0.38 SEMS Screws (4 ea) 402524 – 41 55 6–32 x 0.25 SEMS Screws (3 ea) 402524 – 21 56 8–32 x 0.50 SEMS Scrrews (10 ea) 402524 – 43 57 4–40 x 0,50 SEMS Screw (1 ea) 402524 – 03 59 8–32 x 1.25 Socket Head
Screw (2 ea) 400512 – 254
60 8–32 x 1.0 Socket Head
Screw (2 ea) 400512 – 252
61 Lower Paper Guide Assembly 080626 62 Stabilizer Block Assembly 078549
63 Stabilizer Support Bracket 080656 64 Shuttle Sensor Cable Assembly 081123 65 Upper Paper Guide 081230 67 Flat Belt Pulley Assembly 075490 68 Nylon Linear Bearing 402898 – 01
69 Paper Guide Wire Form 080632 76 Bronze Flanged Bushing,
Oil Impregnated 400844 – 04
80 8–32 x 0.437 SEMS Screw (4 ea) 402524 – 49 81 #8 Split Lock Washer (4) 400215 – 10
82 #8 Flat Washer 400216 – 10

B-8
Maintenance Manual
Paper Movement System – T6090

B-9
Appendix B: Recommended Spare Parts, Illustrated Parts Breakdowns, and Component Lists
Reference # Description Part Number 9 Frame End-plate Assembly 080698 31 Adhesive Activator 732239 32 Double-sealed Bearing with Ring 731090
33 Paper Drive Shaft 081186 34 Tractor Support Shaft 080649 35 Upper Paper Drive Tractor/Sensor Set 080877 36 1/8" Flush Hole Plug 732182 37 8–32 x 5/8" SEMS Screw (3ea) 402524 – 51
38 Retaining Ring 400641 – 18 39 Square Shaft Bushing 075480 40 5/16" x 18 thread KEPS Hex Nut 400783 – 15 42 Paper Spring 602631 – 1 43 Idler 075477
45 Paper Movement Motor 078259 46 Paper Motor Extension Cable 079677 47 Paper Drive Timing Belt 075127 49 Upper Tractor Drive Pulley 080635 50 Paper Motor Drive Pulley 080711
52 Paper Motor flywheel 080733 53 8–32 x 0.50 Set Screw (2 ea) 400690 – 67 54 8–32 x 0.38 SEMS Screw (1 ea) 402524 – 42 56 8–32 x 0.50 SEMS Screw (7 ea) 402524 – 43 58 Lower Tractor Drive Pulley 080647
70 Phasing Lever Guard 081339 71 Phasing Bracket Assembly 080636 72 Spring Plunger 403738 – 1 73 Left Linear Bearing Mount Assembly 080653 74 Bearing Mount Support 081344
75 5/16" Curved Spring Washer (2 ea) 730186 78 Lower Idler Assembly 080944 79 8–32 x 0.875 SEMS Screw (1 ea) 402524 – 48 80 Lower Paper Drive Tractor/Sensor Set 081128

B-10
Maintenance Manual
Hammer Bank and Electronics Assembly – T6090

B-11
Appendix B: Recommended Spare Parts, Illustrated Parts Breakdowns, and Component Lists
Reference # Description Part Number 1 Shuttle Assembly 081149 2 Ribbon Shield 081298 3 Bearing Block, Right 081236
4 Fan 079644 5 Power Supply 081153 11 Bearing Block, Left 081237 14 Hammert Bank Duct 080727 15 Hammer Bank 081144
16 Print Mechanism 080699 22 832 x 0.437 SEMS Screw (4 ea) 402524 – 49 34 8–32X 2.00 SEMS Screw (1 ea) 731723 37 4–40 x 0.25 82°400258 – 01 39 8–32 x 0.875 SEMS Screw 4 ea 402524 – 48 40 Personality CBA (Ser/Par) 080901
Personality CBA (4 Plex) 081086
Personality CBA (Lan) 080920
46 Nylon Twist-lock Cable Support (3ea) 730755 50 2.5" Electrical Tape 730597
51 Hardware Removal Flag 79400 52 Engine Controller CBA 080873 54 4–40 x 1/4" SEMS Screw (6 ea) 402524 – 01 60 Duct Cable Clamp Bracket 080768 61 Cable Protector Pad 081097
62 6–32 x 0.50 SEMS Screw 402524 – 23 63 I/O Personality Module Housing 080868 64 4–40 x 0.375 82°Flat Head Screw 400258 – 02 65 I/O Module Insertion Guides (2 ea) 732165

B-12
Maintenance Manual
Engine Controller – T6090

B-20
Maintenance Manual
FourPlex Personality Module (080750 )

3
Supplement to Manual 080933
T6091 Assembly Diagram

T6090 Maintenance Manual Supplement
4
Fan Assembly Diagram
Figure 2. Fan Assembly Diagram

T6065 Maintenance Manual Supplement
6
ecommended Spare Parts List
PART NAME PART NO.
Power Supply (T6090/T6091) .......................................................................... 081849
Power Supply (T6065) ...................................................................................... 082090
Personality CB (Ser/Par) ................................................................................ 081980
Personality CB (4 Plex) ................................................................................. 081086
Personality CB (L NPlex I) .......................................................................... 080920
Personality CB PSIO Ready .......................................................................... 082373
Personality CB (Data Prod.) .......................................................................... 081003
Engine Controller CB (T6065) ...................................................................... 082086
Engine Controller CB (T6090) ...................................................................... 080873
Engine Controller CB (T6091) ...................................................................... 082229
Control Panel ssy. ........................................................................................... 078538
Hammerbank ssy. ........................................................................................... 081144
Hammer Module Kit ......................................................................................... 081152
Cable, Control Panel ......................................................................................... 079873
Paper/Shuttle Drive Motor................................................................................ 078259
Ribbon Drive Motor ......................................................................................... 075138
Fan ssy (T6065 & T6090) .............................................................................. 079644
Fan ssy (T6091) ............................................................................................. 082217
Blower (Under Platform) .................................................................................. 081095
Power Cord ....................................................................................................... 730078
Shuttle Sensor ................................................................................................... 081123
Platen Sensor .................................................................................................... 080185
Tractor Kit, Upper (set w/sensors) ................................................................... 080878
Tractor Kit, Lower (set w/sensors) ................................................................... 081854
Spring, Gas (Lid) (T6065 & T6090) ................................................................ 731060
Spring, Gas (Lid) (T6091) ................................................................................ 731524
Belts, Paper Drive ............................................................................................. 075127
Pulley, P. . Motor............................................................................................. 080711
Pulley, Paper Tractor (Top) ............................................................................... 080635
Pulley, Paper Tractor (Bottom) ......................................................................... 080647
Duct Seal ........................................................................................................... 080751
Bearing Block, Right ........................................................................................ 081236
Bearing Block, Left .......................................................................................... 081237
Shuttle Drive Belt ............................................................................................. 731685
Shuttle ssy ...................................................................................................... 081149
Ribbon Shield ssy. .......................................................................................... 081129
Platen ssy. ....................................................................................................... 081694
Tool Kit ............................................................................................................. 081147
Grounding Clip, Tractor Shaft .......................................................................... 081470

7
T6065 Maintenance Manual Supplement
ecommended Spare Parts List (continued)
PART NAME PART NO.
Manuals
Ops/ ps (T6065) (Ser/Par) ............................................................................... 082179
Ops/ ps (T6090) (Ser/Par) ............................................................................... 081608
Ops/ ps (T6091) (Ser/Par) ............................................................................... 082179
Ops/ ps (T6065/T6090/T6091) (4 Plex) ......................................................... 082180
Maintenance Manual ........................................................................................ 082529
Graphics pplications....................................................................................... 079697
Ribbons
Fabric Ribbon, 25 Million Char, Box of 4 ....................................................... 080255
Fabric Ribbon, 50 Million Char, Box of 4 ....................................................... 080259
Fabric Ribbon, 150 Million Char, Box of 2 ..................................................... 080264
FOR CURRENT PRICE INFORM TION, C LL THE SP RE P RTS DEP RTMENT T [phone],
OR [phone].

1
T6100/T6101 Supplement
T6100/T6101 Supplement to the
T6090 Maintenance Manual
This supplement contains schematics and parts lists for the
T6100/T6101 upgrade to the T6090 printer.
Ref. 1112-083532