Tally T6215 User manual

T6215
Maintenance Manual

Appendix A
Appendix A:
Schematics and Parts lists

A–1
Appendix A: Schematics and Parts Lists
T6215 Illustrated Parts Breakdown and Schematics
Recommended Spare Parts Part Number
Belt, Paper Drive 075127
Belt, Shuttle Drive 732753
Blower Assembly (Electronics Assy) 083145
Blower Assembly (Hammer Bank) 083589
Capacitor, Surge 732752
Control Panel Assembly - Std. English 083488
Control Panel CBA 082766
Controller CBA, Ser/Par/PSIO tstd 083412
Controller - Ser/Par std, tstd 083409
Ground Clip - Tractor Shaft 081470
Hammer 13-pack 082503
Hammer Bank Assembly (w/Bearings - no Ribbon Shield) 083485
Hammer Coil CBA 083557
Hammer Driver CBA 083566
Motor Assembly - Paper Drive 082935
Motor Assembly - Shuttle Drive 082934
Motor - Ribbon Drive 075138
Platen/Paper Sensor CBA 083556
Power Distribution CBA 083558
Power Supply (500W) 732234
Pulley - Paper Drive (on motor) 082857
Pulley - Paper Tractor - Lower 080647
Pulley - Paper Tractor - Upper 080635
Ribbon Sensor CBA 083555
Ribbon Shield Assembly 083491
Shuttle Module Assembly 083486
T6215 Tool Kit 083462
1 Gauge- Tension, Paper Belt 613406-083561
1 Driver- Allen T-Handle, 9/64 400966-28
2 Gauge- Shim, Platen Gap, 0.011 611378-083560
1 Alignment tool- Hammer Module 613407-083562
1 Screw Driver- #8 Torx Plus 400966-732833
Tractor Kit - Lower w/ Sensor 083666
Tractor Kit - Upper w/ Sensor 083667
Manuals
Maintenance Manual MPL1116
Quick Start Guide w/Operator Manual on CD MPL1107

T6215 Maintenance Manual
A–2
Notes:

A–3
Appendix A: Schematics and Parts Lists
Cabinet Assembly I
27.0"
27.0"
083674
083673
083672
1
6

A–4
T6215 Maintenance Manual
Cabinet Assembly II
083466
083466 CABINET ASSY- PRINTER 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
-
1613278-082992 CABINET ASSY
1613187-082706 COVER ASSY- LID
2613294-083001 DOOR ASSY
1403692-732659 GAS SPRING
1403692-731092 BALL STUD
1613343-083601 GASKET- MAGNETIC, LID
4404036-731449 CASTER
1613373-083378 SHAFT- SUPPORT
2404307-732796 CLIP- PLASTIC, SELF- ADHESIVE
1400783-15 NUT- #5/16, KEPS
4402524-62 SCREW- #10-32 X 0.375, SEMS
8402524-730381 SCREW- #6-32 X 0.375, SEMS
403666-730956 GROUND STRAP- INSULATED, 18" X 1"
A/R 400658-730213 ADHESIVE LOCTITE 242
1
5400783-730502 NUT- #8 KEPS
24
25
26
27
28
29
30
31
32
33
34
35
36
1
1
1
1
1
1
613248-082856
613150-083396
613150-083397
613150-083398
613150-083399
613150-083400
SEAL- BLOWER
FOAM- ACOUSTIC
FOAM- ACOUSTIC
FOAM- ACOUSTIC
FOAM- ACOUSTIC
FOAM- ACOUSTIC
2
2403769-09
400069-03
MOUNT- VIBRATION DAMPING (BLUE)
WASHER- LOCK, EXTERNAL TOOTH, #8
2613423-083605
GUIDE- LID
FOAM- ACOUSTIC
SCREW- #8-32 X 0.50 FLAT HEAD, 100°CROSS
RECESSED STAINLESS STEEL
4402454-732649
37
38
2613150-083670
(3352D P1&2, PL2&3)

A–5
Appendix A: Schematics and Parts Lists
Basic Printer Assembly
083095
083095
083464
BASIC PRINTER ASSY- W/RIBBON PLATFORM
W/RFD & SKOW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
-
1613333-083607 PRINT MECHANISM ASSY
1613315-083081
PLATFORM ASSY- RIBBON SUPPORT
W/O RE-INKING DRIVE
1613315-083463
PLATFORM ASSY- RIBBON SUPPORT
W/RE-INKING DRIVE
1613334-083094 HAMMER BANK & SHUTTLE ASSY
1613232-082784 CAP- FLEX CLAMP, UPPER
2613148-082607 CLIP- BEARING RETAINING
1613233-082785 INSERT- FLEX CLAMP, UPPER
1613337-083543 DUCT- BLOWER
2402524-45 SCREW- #8-32 X 1.00, SEMS
3402524-47 SCREW- #8-32 X 0.312, SEMS
2402524-42 SCREW- #8-32 X 0.375, SEMS
-083464
1
1
1
2
1
1
2
3
2
BASIC PRINTER ASSY- W/RIBBON PLATFORM
W/RFD, W/SKOW & RE-INKING DRIVE
A/R 400658-730213 ADHESIVE- LOCTITE 242
A/R
1613287-083380
CABLE ASSY- RIBBON SENSOR/CONTROLLER
613287-083671
CABLE ASSY- POWER DISTRIBUTION/CONTROLLER
1
1
1
2400783-25 NUT- #8-32, HEX KEPS
2
24
25
26
27
28
29
33 400627-106 SCREW- #6-32 X 1.25, PAN HD,
CROSSED RECESSED, S.S.
1613307-083528 PLENUM ASSY- BLOWER
1
612726-083506
BLOWER ASSY
1
1
30
31
3400783-730382 NUT- #6-32 KEPS
3
Basic Printer Assembly
(SAME AS 083095; USING ITEM 11 INSTEAD OF ITEM 10)
NOTES:
TORQUE TO 14-15 IN-LBS.
TORQUE TO 18-20 IN-LBS.
ADJUST BLOWER DUCT (ITEM 16)
SO THAT A GAP OF 0.10-0.15 INCHES
EXISTS BETWEEN IT AND THE HAMMER BANK
AND SHUTTLE ASSY (ITEM 12).
ADJUST BLOWER ASSY (ITEM 25)
AND BLOWER PLENUM (ITEM 29)
SO THAT THE BLOWER ASSY
IS FLUSH WITH THE BLOWER DUCT (ITEM 16).
TIGHTEN 3 #6-32 X 1.25 SEMS SCREWS (ITEM 27)
AND 4#8-32 X 0.375 SEMS SCREWS (ITEM 23) TO 15 IN-LBS.
7
8
9
10
(3335F P1&2 PL2&3)

A–6
T6215 Maintenance Manual
NOTES:
APPLY A LIGHT COAT OF GREASE (ITEM 67) BETWEEN
ITEM 54 AND SIDE PLATE, AROUND STANDOFF, OR
INDICATED AREA.
INSTALL ITEMS 51, 52, AND 61 WITH ZERO CLEARANCE TO
ITEM 60, AND LOCK IN PLACE WITH ITEM 74.
CLEAR O.D. OF BEARING TO REMOVE OIL PRIOR TO ASSY
WITH SPEED BONDER (ITEM 68).
END OF SHAFT (ITEM 59) TO BE 0.01 TO 0.05 BELOW
FLUSH WITH OUTSIDE SURFACE OF END PLATE.
WIPE INSIDE OF BEARING BORE WITH ACTIVATOR (ITEM
69) LESS THAN 1 HOUR PRIOR TO ASSEMBLY.
SLIDE ITEM 64 MOTOR DOWNWARD FOR PROPER
TENSION IN TOP BELT, THEN SLIDE ITEM 53 IDLER ASSY
DOWN AND TIGHTEN FOR PROPER TENSION IN THE
LOWER BELT. SET PROPER TRACTOR PHASING WITH ITEM
54 PHASING LEVER IN MID-TRAVEL & PLATEN FULLY
CLOSED WHILE USING THE TRACTOR PHASING GAGE.
TORQUE TO BE SET AT 18 IN-LBS.
POSITION ITEM 58 TO FIRMLY CONTACT ITEM 62, ITEM 58
TO BE NO MORE THAN 0.125 BELOW OUTSIDE END OF
ITEM 51 OR ITEM 52.
ADJUST SHAFT (ITEM 58) TO BEAR TO SPRING (ITEM 62)
WITH 5 LBS ±2.5 LBS OF LOAD.
TORQUE TO BE SET AT 14-15 IN-LBS.
TORQUE TO BE SET AT 18-20 IN-LBS.
083607 ASSY
(3333E P1)
7
8
9
10
11
12
13
14
15
16
17
To "PAPER OUT
SENSOR"
(LOWER TRACTOR)
To "PAPER MOTION
SENSOR"
(UPPER TRACTOR)
TO "CBA POWER
DISTRIBUTION"
Print Mechanism
Assembly I

A–7
Appendix A: Schematics and Parts Lists
(3333E P2)
Print Mechanism
Assembly II

A–8
T6215 Maintenance Manual
Print Mechanism
Assembly III
(3333E P3)

A–9
Appendix A: Schematics and Parts Lists
Print Mechanism
Assembly IV
(3333E P4)

A–10
T6215 Maintenance Manual
083607
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
2605823-075477 IDLER
6602631-1 SPRING- PAPER
2611151-082798 SHAFT- PAPER DRIVE
2612647-082797 SHAFT- TRACTOR SUPPORT
4404010-731090 BEARING- 1.125 O.D.
2612802-081470
SPRING- GROUNDING, TRACTOR SHAFT
1613138-083613 KNOB- FORMS ADJUST
5
613267-082935 MOTOR ASSY- PAPER DRIVE
1
2
1
1
1
1
1
613096-082537
611307-080538
613408-083568
612635-080635
612635-080647
613318-083087
613253-082859
PAPER GUIDE ASSY- LOWER
TIMING BELT (202T)
PULLEY ASSY- PAPER MOTOR DRIVE(45T)
PULLEY- PAPER DRIVE, SHORT
IDLER ASSY- SUPPORT
LEVER ASSY- PHASING
A/R
A/R
400658-731239 ACTIVATOR- ADHESIVE
400658-731203 ADHESIVE- LOCTITE 324
GREASE- LUBRIPLATE
400319-02
A/R
1
1
402524-45
402524-63
SCREW- #8-32 X 1.000, SEMS
SCREW- #10-32 X 0.500, SEMS
2611148-075480 BUSHING- SQUARE SHAFT
PULLEY- PAPER DRIVE, LONG
1611507-083133
TRACTOR/SENSOR ASSY- PAPER DRIVE
083607
400726-06 NUT- #5/16-18 PLAIN HEX 70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
2
1
1
1
1
400627-221
400216-10
400995-06
613230-082782
SCREW- #8-32 X 1.125, PAN HEAD
WASHER- FLAT, #8
WASHER- CURVED SPRING
BRACKET- FLEX CLAMP, LOWER
1
1
1
2
613231-082783
613392-083478
613110-082526
404284-732752
CAP- FLEX CLAMP, LOWER
87
2613413-083576 GUIDE- PAPER
PAPER GUIDE- INNER
1613167-083477 PAPER GUIDE- UPPER
CBA- POWER DISTRIBUTION
1613306-083043 CLAMP- CAPACITOR
RING- RETAINING
400641-18
4
2400995-730186 WASHER- CURVED SPRING
CAPACITOR- ALUMINUM ELECTROLYTIC
2404319-732845
4400326-732846 WASHER- FLAT, NYLON, #10
RETAINING RING- SELF-LOCKING, EXTERNAL
(3333E PL1-5)
083607
083607 PRINT MECHANISM ASSY
PRINT MECHANISM
ASSEMBLY
PRINT MECHANISM
ASSEMBLY
PRINT MECHANISM
ASSEMBLY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
-
1
613276-083606 FRAME & END PLATE ASSY
2613355-083140 PLATE ASSY- PLATEN GAP
1613251-082857 PLATEN ASSY
1613136-082592 LEVER- PLATEN SPRING
1613275-082966 PLATEN STOP & PAWL ASSY
2404023-732624 SPRING- PLATEN ADJUST
1613180-082647 CBA- PLATEN/PAPER SENSOR
4400069-03 WASHER- LOCK, EXTERNAL TOOTH, #8
4404321-732852 MOUNT- VIBRATION DAMPING
1613296-083007 SLIDE- BEARING, UPPER
1613296-083008 SLIDE- BEARING, LOWER
1400995-732616 WASHER- CURVED SPRING
3400995-09 WASHER- CURVED SPRING
3400326-732695 WASHER- NYLON, 0.50 O.D. 0.218 I.D.
3400627-119 SCREW- #6-32 X 0.375, PAN HEAD
402524-23 SCREW- #6-32 X 0.500 SEMS 24
25
26
27
28
29
30
31
32
33
34
2
1613267-082934 MOTOR ASSY- SHUTTLE
1613185-082704 PULLEY- FLAT BELT, 2" DIA
1613213-083599 STABILIZER BLOCK ASSY
35
36
37
38
39
40
41
42
43
44
45
46
1613271-082951
CENTERING GUIDE- LOWER LINEAR BEARING
1404114-732806 SCREW- #8-32 X 1 5/8, PAN HEAD
1400215-10 WASHER- #8, SPLIT LOCK
13 402524-42 SCREW- #8-32 X 0.375, SEMS
1400693-732649
SCREW- #8-32 X 0.30, 82% FLAT HEAD
11 402524-43 SCREW- #8-32 X 0.500 SEMS
1611138-083526 CABLE ASSY- SHUTTLE SENSOR
1402524-02 SCREW- #4-40 X 0.375, SEMS
1403736-732753 BELT- SHUTTLE
2
A/R
1
1
400693-51
400658-730213
612297-083659
613120-082660
SCREW- #10-32 X 0.25 82%%d FLAT HEAD
ADHESIVE- LOCTITE 242
FOAM- ACOUSTIC
PAPER GUIDE ASSY- UPPER
2404314-732824 CABLE TIE- BLIND HOLE
1611214-083481 CABLE ASSY- PLATEN SENSOR

A–11
Appendix A: Schematics and Parts Lists
NOTES:
TORQUE 18 IN-LBS
LIGHTLY SNUG DOWN FASTENERS ITEM 4.
INSERT AND TIGHTEN FASTENERS ITEM 7.
TIGHTEN FASTENERS ITEM 4.
WASHER - #8 SPLIT LOCK
SCREW - #8-32 X 1.625 SEMS
SCREW - #8-32 X 5/8, SOCKET HEAD
SHUTTLE ASSY
HAMMER BANK ASSY
HAMMER BANK AND SHUTTLE ASSY
2 6 400215-10
2 5 402524-732692
2 4 400512-249
1 3 613286-082982
1 2 613332-083567
– 1 083094
Hammer Bank Assy
Basic Printer Assembly II
083130
QTY REQ.
ITEM
NO. PART NO. DESCRIPTION
(3334B P1)

A–12
T6215 Maintenance Manual
Hammer Bank Assy
Basic Printer Assembly III
(3332D P1)
083567 ASSEMBLY
22
20
10
22
20
10
5

A–13
Appendix A: Schematics and Parts Lists
083567
083567 HAMMER BANK ASSY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
-
1
613314-083074 CARRIAGE- GROUND
7
613030-082259 CBA- COIL
7
613085-082503 HAMMER- 13 PACK
91
612698-080913 PRINT ELEMENT
1
613181-082688 PLATE- SHUTTLE MOUNTING
6
613113-082553 RETAINER- SHAFT
1
613303-083013 BEARING ASSY- LOWER
2
613302-083012 BEARING ASSY- UPPER
1
613040-082261 CBA- HAMMER DRIVER
A/R 400658-730596 ADHESIVE- LOCTITE 262
5
402524-24 SCREW- #6-32 X 0.75 SEMS
A/R
400658-730213 ADHESIVE- LOCTITE 242
613263-082880 RIBBON SHIELD ASSY
1
400163-732831 SCREW- #6-32 SHOULDER
2
404303-732788
SCREW- #4-40 X 1/4 TORX PLUS BUTTON HEAD
24
25
26
27
28
29
30
31
49
6
3
2
402524-43
400512-249
400512-251
SCREW- #8-32 X 0.50 SEMS
SCREW- #8-32 X 5/8, SOCKET HEAD
SCREW- #8-32 X 7/8, SOCKET HEAD
7
404260-732701
SCREW- #6-32 X 0.25 W/STAR WASHER
1
3
613347-083575
402077-01
END PLUG- CARRIAGE
SCREW- #8-32 X 0.375 THREAD FORMING
3
404044-732804
SCREW- #6-32 X 0.187 TRUSS HEAD
32
33
34
35
2
613436-083642
PLATE- SPRING
7
400782-06
WASHER- #6 FLAT, SMALL
(3332D P2 PL2&3)
(3030C P1)
NOTES:
TORQUE TO 35 IN-LBS.
TORQUE TO 14 IN-LBS.
TORQUE TO 8.5-9.3 IN-LBS.
TORQUE TO 25 IN-LBS.
WHENCONNECTORS OF ITEM 18 AND 10 ARE
MATED TOGETHER THEY SHOULD BE PUSHED
TOGETHER UNTIL THE O-RING OF ITEM 18, IS
CONTACTING BOTH THE PCB, ITEM 10, AND THE
PLASTIC SUPPORT OF ITEM 18 CONNECTOR.
TORQUE TO 17-19 IN-LBS.
CBA – Coil
3
4
5
6
10
9

A–14
T6215 Maintenance Manual
Ribbon Support -
Platform Assy
Basic Printer Assembly III
083081
083081 PLATFORM ASSY- RIBBON SUPPORT
W/O RE-INKING DRIVE ASSY 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
-
1613277-082969 PLATFORM ASSY- RIBBON
1613190-082691 CBA- RIBBON SENSOR
1611010-075138 MOTOR
611138-083144 CABLE ASSY- SENSOR
404316-732832 CAPTIVE SCREW- PANEL, #6-32
402953-01 PAD- MTG, CABLE TIE
400341-01 CABLE TIE
403637-731038
SUPPORT- CABLE, NYLON, TWIST LOCK
4400693-70
SCREW- #8-32 X 1/2, 82% FLAT HD PHIL
33 404116-732212 SCREW- #10 X 3/8, HI-LO THREAD FORMING
1400216-09 WASHER- #6 FLAT
1
1
611561-080477
613324-083089
LABEL- HORIZONTAL SCALE (136 COLUMN)
LABEL- RIBBON LOADING
083463
083463
-PLATFORM ASSY- RIBBON SUPPORT
W/ RE-INKING DRIVE ASSY
1
1
2
1
1
3
3
1
8
1
1
24
25
26
27
28
29
30
31
32
33
34
35
36
37
11 402524-45 SCREW- #8-32 X 1.00 SEMS
22 400290-07 SEAL- "O" RING
1
1
1
1
613150-083401
613150-083402
613150-083403
613150-083404
FOAM- ACOUSTIC
FOAM- ACOUSTIC
FOAM- ACOUSTIC
FOAM- ACOUSTIC
1
1
1
1
401706-02
TAPE- FOIL, ALUMINUM, ADHESIVE BACKED
A/R
A/R
1
33
1
613405-083553
613405-083554
FILM TAPE
FILM TAPE W/HOLE
11
22
404114-732829
401942-732828
SCREW- #8-32 X 2.500 PAN HEAD PHILLIPS
SPACER- #8 X 3/4 LG ROUND PLASTIC
(3315A P1&2 PL2&3)

A–15
Appendix A: Schematics and Parts Lists
CONTROL PANEL ASSSY– ENGLISH, TESTED
CONTAINER–ESD SENSITIVE DEVICE
CBA– CONTROL PANEL, TESTED
RETAINER– SHAFT, INTERNAL TOOTH
SCREW– #6 - 19 x 3/8 "PLASTITE" PAN HEAD
OVERLAY– DISPLAY
CBA– CONTROL PANEL
BUTTON– CONTROL PANEL
FRAME- CONTROL PANEL, LABELED, ENGLISH
CONTROL PANEL ASSY– ENGLISH
083488
403077-732805
613020-082766
404239 - 732637
404240 - 732638
613164 - 082644
613020 - 082178
613191 -082708
613192 - 082711
082682
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
5
6
1
1
1
1
–
–
1
1
5
6
1
1
1
Control Panel
Assembly
082682 ITEM
NO. PART NO. DESCRIPTION
083488
QTY REQ.
(3177A P1)

A–16
T6215 Maintenance Manual
Control Panel
Circuit Board Assembly
Page 1 of 2
Control Panel
Circuit Board Assembly
(3020- P1 PL2&3)

A–17
Appendix A: Schematics and Parts Lists
Control Panel
Circuit Board Assembly
Page 2 of 2
(3020- P2)