Tally T6215 User manual

T6215
Maintenance Manual

Appendix A
Appendix A:
Schematics and Parts lists

A–1
Appendix A: Schematics and Parts Lists
T6215 Illustrated Parts Breakdown and Schematics
Recommended Spare Parts Part Number
Belt, Paper Drive 075127
Belt, Shuttle Drive 732753
Blower Assembly (Electronics Assy) 083145
Blower Assembly (Hammer Bank) 083589
Capacitor, Surge 732752
Control Panel Assembly - Std. English 083488
Control Panel CBA 082766
Controller CBA, Ser/Par/PSIO tstd 083412
Controller - Ser/Par std, tstd 083409
Ground Clip - Tractor Shaft 081470
Hammer 13-pack 082503
Hammer Bank Assembly (w/Bearings - no Ribbon Shield) 083485
Hammer Coil CBA 083557
Hammer Driver CBA 083566
Motor Assembly - Paper Drive 082935
Motor Assembly - Shuttle Drive 082934
Motor - Ribbon Drive 075138
Platen/Paper Sensor CBA 083556
Power Distribution CBA 083558
Power Supply (500W) 732234
Pulley - Paper Drive (on motor) 082857
Pulley - Paper Tractor - Lower 080647
Pulley - Paper Tractor - Upper 080635
Ribbon Sensor CBA 083555
Ribbon Shield Assembly 083491
Shuttle Module Assembly 083486
T6215 Tool Kit 083462
1 Gauge- Tension, Paper Belt 613406-083561
1 Driver- Allen T-Handle, 9/64 400966-28
2 Gauge- Shim, Platen Gap, 0.011 611378-083560
1 Alignment tool- Hammer Module 613407-083562
1 Screw Driver- #8 Torx Plus 400966-732833
Tractor Kit - Lower w/ Sensor 083666
Tractor Kit - Upper w/ Sensor 083667
Manuals
Maintenance Manual MPL1116
Quick Start Guide w/Operator Manual on CD MPL1107

T6215 Maintenance Manual
A–2
Notes:

A–3
Appendix A: Schematics and Parts Lists
Cabinet Assembly I
27.0"
27.0"
083674
083673
083672
1
6

A–4
T6215 Maintenance Manual
Cabinet Assembly II
083466
083466 CABINET ASSY- PRINTER 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
-
1613278-082992 CABINET ASSY
1613187-082706 COVER ASSY- LID
2613294-083001 DOOR ASSY
1403692-732659 GAS SPRING
1403692-731092 BALL STUD
1613343-083601 GASKET- MAGNETIC, LID
4404036-731449 CASTER
1613373-083378 SHAFT- SUPPORT
2404307-732796 CLIP- PLASTIC, SELF- ADHESIVE
1400783-15 NUT- #5/16, KEPS
4402524-62 SCREW- #10-32 X 0.375, SEMS
8402524-730381 SCREW- #6-32 X 0.375, SEMS
403666-730956 GROUND STRAP- INSULATED, 18" X 1"
A/R 400658-730213 ADHESIVE LOCTITE 242
1
5400783-730502 NUT- #8 KEPS
24
25
26
27
28
29
30
31
32
33
34
35
36
1
1
1
1
1
1
613248-082856
613150-083396
613150-083397
613150-083398
613150-083399
613150-083400
SEAL- BLOWER
FOAM- ACOUSTIC
FOAM- ACOUSTIC
FOAM- ACOUSTIC
FOAM- ACOUSTIC
FOAM- ACOUSTIC
2
2403769-09
400069-03
MOUNT- VIBRATION DAMPING (BLUE)
WASHER- LOCK, EXTERNAL TOOTH, #8
2613423-083605
GUIDE- LID
FOAM- ACOUSTIC
SCREW- #8-32 X 0.50 FLAT HEAD, 100°CROSS
RECESSED STAINLESS STEEL
4402454-732649
37
38
2613150-083670
(3352D P1&2, PL2&3)

A–5
Appendix A: Schematics and Parts Lists
Basic Printer Assembly
083095
083095
083464
BASIC PRINTER ASSY- W/RIBBON PLATFORM
W/RFD & SKOW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
-
1613333-083607 PRINT MECHANISM ASSY
1613315-083081
PLATFORM ASSY- RIBBON SUPPORT
W/O RE-INKING DRIVE
1613315-083463
PLATFORM ASSY- RIBBON SUPPORT
W/RE-INKING DRIVE
1613334-083094 HAMMER BANK & SHUTTLE ASSY
1613232-082784 CAP- FLEX CLAMP, UPPER
2613148-082607 CLIP- BEARING RETAINING
1613233-082785 INSERT- FLEX CLAMP, UPPER
1613337-083543 DUCT- BLOWER
2402524-45 SCREW- #8-32 X 1.00, SEMS
3402524-47 SCREW- #8-32 X 0.312, SEMS
2402524-42 SCREW- #8-32 X 0.375, SEMS
-083464
1
1
1
2
1
1
2
3
2
BASIC PRINTER ASSY- W/RIBBON PLATFORM
W/RFD, W/SKOW & RE-INKING DRIVE
A/R 400658-730213 ADHESIVE- LOCTITE 242
A/R
1613287-083380
CABLE ASSY- RIBBON SENSOR/CONTROLLER
613287-083671
CABLE ASSY- POWER DISTRIBUTION/CONTROLLER
1
1
1
2400783-25 NUT- #8-32, HEX KEPS
2
24
25
26
27
28
29
33 400627-106 SCREW- #6-32 X 1.25, PAN HD,
CROSSED RECESSED, S.S.
1613307-083528 PLENUM ASSY- BLOWER
1
612726-083506
BLOWER ASSY
1
1
30
31
3400783-730382 NUT- #6-32 KEPS
3
Basic Printer Assembly
(SAME AS 083095; USING ITEM 11 INSTEAD OF ITEM 10)
NOTES:
TORQUE TO 14-15 IN-LBS.
TORQUE TO 18-20 IN-LBS.
ADJUST BLOWER DUCT (ITEM 16)
SO THAT A GAP OF 0.10-0.15 INCHES
EXISTS BETWEEN IT AND THE HAMMER BANK
AND SHUTTLE ASSY (ITEM 12).
ADJUST BLOWER ASSY (ITEM 25)
AND BLOWER PLENUM (ITEM 29)
SO THAT THE BLOWER ASSY
IS FLUSH WITH THE BLOWER DUCT (ITEM 16).
TIGHTEN 3 #6-32 X 1.25 SEMS SCREWS (ITEM 27)
AND 4#8-32 X 0.375 SEMS SCREWS (ITEM 23) TO 15 IN-LBS.
7
8
9
10
(3335F P1&2 PL2&3)

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T6215 Maintenance Manual
NOTES:
APPLY A LIGHT COAT OF GREASE (ITEM 67) BETWEEN
ITEM 54 AND SIDE PLATE, AROUND STANDOFF, OR
INDICATED AREA.
INSTALL ITEMS 51, 52, AND 61 WITH ZERO CLEARANCE TO
ITEM 60, AND LOCK IN PLACE WITH ITEM 74.
CLEAR O.D. OF BEARING TO REMOVE OIL PRIOR TO ASSY
WITH SPEED BONDER (ITEM 68).
END OF SHAFT (ITEM 59) TO BE 0.01 TO 0.05 BELOW
FLUSH WITH OUTSIDE SURFACE OF END PLATE.
WIPE INSIDE OF BEARING BORE WITH ACTIVATOR (ITEM
69) LESS THAN 1 HOUR PRIOR TO ASSEMBLY.
SLIDE ITEM 64 MOTOR DOWNWARD FOR PROPER
TENSION IN TOP BELT, THEN SLIDE ITEM 53 IDLER ASSY
DOWN AND TIGHTEN FOR PROPER TENSION IN THE
LOWER BELT. SET PROPER TRACTOR PHASING WITH ITEM
54 PHASING LEVER IN MID-TRAVEL & PLATEN FULLY
CLOSED WHILE USING THE TRACTOR PHASING GAGE.
TORQUE TO BE SET AT 18 IN-LBS.
POSITION ITEM 58 TO FIRMLY CONTACT ITEM 62, ITEM 58
TO BE NO MORE THAN 0.125 BELOW OUTSIDE END OF
ITEM 51 OR ITEM 52.
ADJUST SHAFT (ITEM 58) TO BEAR TO SPRING (ITEM 62)
WITH 5 LBS ±2.5 LBS OF LOAD.
TORQUE TO BE SET AT 14-15 IN-LBS.
TORQUE TO BE SET AT 18-20 IN-LBS.
083607 ASSY
(3333E P1)
7
8
9
10
11
12
13
14
15
16
17
To "PAPER OUT
SENSOR"
(LOWER TRACTOR)
To "PAPER MOTION
SENSOR"
(UPPER TRACTOR)
TO "CBA POWER
DISTRIBUTION"
Print Mechanism
Assembly I

A–7
Appendix A: Schematics and Parts Lists
(3333E P2)
Print Mechanism
Assembly II