Tally T3016 User manual

Maintenance Manual Ink Jet Printer
T3016
®

7.1
Housing
15
Housing Spare Parts and Schematics
7-2

Housing
1 Front Flap Assy 060 078 B 1
2 Panel Assy 047 906 B 1
3 Screen Left 060 003 B 1
4 Screen Tractor Transverse 060 004 B 1
5 Housing Assy Lower Part 060 005 A 1
6 Interface Standard RS232/Cx 048 251 A 1
7 Suspension 060 496 B 5
8 Housing Assy Upper Part Standard Printer 060 801 A 1
9 Rear Cover Assy Standard Model 054 569 B 1
9 Rear Cover Assy 2T Model na B 1
10 Front Top Cover Assy 460 802 B 1
11 Silencer Assy 054 925 B 1
12 Cover Logic na
13 Power Switch 047 869 B 1
14 Screen, Short, Interface 053 507 B 1
15 Push Lock 716 227 B 1
na Panel Cable 047 520 B 1
na Clamp Panel Cable 054 589 B 1
na Holder/Lock Main Board 054 605 B 1
na ESD Metal Housing Lower Part 054 607 B 1
na Holder Interconnection PCB 054 551 B 2
Item Name Id no Class Qty.
Spare Parts and Schematics Housing
7-3

7.2
Basic Printer
148148
1/5
Basic Printer Spare Parts and Schematics
7-4

Basic Printer
2/5
Spare Parts and Schematics Basic Printer
7-5

Basic Printer
3/5
Basic Printer Spare Parts and Schematics
7-6

Basic Printer
137137
137137
4/5
Spare Parts and Schematics Basic Printer
7-7

Basic Printer
149149
5/5
Basic Printer Spare Parts and Schematics
7-8

“/” no item number available. Please see details in according chapters
“na” no spare part
Electronic Parts
62 Carriage Adapter w cable 447 860 B 1
112 Sensor ASF / Rear Tractor 048 025 B 1
114 Sensor Papermotion/end 061 250 A 1
124 Sensor Interlock 047 523 A 1
131 Sensor Function Selection 048 020 A 1
132 Sensor Option Recognition 048 022 A 1
134 Ink Pressure Controller 448 009 A 1
na Power Supply Assy 447 878 A 1
na Main Controller Standard Spare Assy 447 882 A 1
na Main Board Complete Standard Spare Assy 447 962 A 1
na Interconnection PCB 447 862 A 1
na Interface Modular, CX IEEE1284, RS232 9pin 048 251 A 1
na Panel PCB 060 477 B 1
Motors and Cables
32 LF Motor 053 437 A 1
47 Clamp CR Motor 053 289 B 1
48 CR Motor 461 035 A 1
49 Motor Car Lock 060 748 A 1
55 AGA Motor Stepper 053 443 A 1
120 Function Motor Stepper 053 441 A 1
135 Ink Pump 1 Assy (in 460 770) 461 168 A, D 1
136 Ink Pump 2 460 650 A, D 1
na Panel Cable 047 520 A 1
na Cable Power Switch 047 869 B 1
na Cable ASF/Cutter 046 807 B 1
Printhead/Carriage System
11 Carriage Lock 060 746 B 1
11 Carriage Lock, Bolt 060 745 B 1
14 Carriage Shaft 060 713 B 1
59 CR Shaft Assy with Toothed Segment 460 729 B 1
82 Purge Unit and Print Platen 460 600 B, D 1
125 Carriage System Assy, Black (incl. 460 695) 460 690 B 1
137 Head Adapter Complete (= <UCL1) 460 681 A, E 1
137 Head Adapter Complete (= >UCL2) 461 306 A, D 1
149 Ink Supply Assy, Black (in 460 690) 460 695 A 1
138 Ink Cartridge Carrier Assy (incl. 061 168) 460 770 B 1
139 Clamp, Side Panel Right, Carriage Shaft 060 741 B 1
Item Name Id no Class Qty.
Spare Parts and Schematics Basic Printer
7-9

Mechanical Parts I
5 Belt Tightener 060 740 B 1
6 Pulley Assy 053 433 B 1
15 Side Panel LE Assy 060 738 B, D 1
17 Transverse Carrier Assy Complete 460 679 B 1
21 Upper Friction Assy 461 111 A 1
24 Paper Foil Transverse Carrier 061 063 B 1
34 Base Transverse Connection 060 075 B 1
81 Paper Shaft Assy Standard Model 060 059 B 1
81 Paper Shaft Assy 2T Model na B 1
86 Side Panel RE Assy 060 739 B, D 1
140 Tube Clip, Left Side Panel 060 806 B 1
Mechanical Parts II
8 Lever, Parallelity 060 743 A 1
9 Bridge, Optical Timing Stripe 060 680 B 1
10 Foot 053 229 B 4
13 Clamp Platen 052 051 B 1
20 Leaf Spring Indicator Axle 054 974 B 3
23 Clamp, Optical Timing Stripe 060 747 B 1
25 Intermediate Wheel Z=21 053 281 B 1
26 Intermediate Wheel Z=30 053 201 B 2
31 Damper Right Upper Friction 053 204 B 1
33 Toothed Wheel Z=58 Option Drive 053 423 B 1
36 Eccentric Wheel Upper Friction Z=76 053 208 B 2
37 Damper Indicator Axle 053 546 B 2
38 Eccentric Wheel Indicator Axle Z=76 054 626 B 2
40 Intermediate Wheel 2 Z=68 053 202 B 2
41 Bearing 053 220 B 1
45 Drive Wheel Z=128 054 617 B 1
52 Toothed Wheel Z=30 M=0.7 060 031 B 2
52 Intermediate Wheel 053 335 B 1
53 Switching Wheel Z=76 M=0.5 060 039 B 1
54 Worm Gear Head Distance 053 217 B 1
57 Bar Spring 053 218 B 2
60 Flag AGA 054 616 A 1
72 Ribbon Mask Assy 054 426 A 1
76 Intermediate Wheel Z=50/14 060 066 B 1
88 Gearing Down Wheel 2 Z=84/14 053 216 B 1
95 Indicator Axle Set 061 025 B 1
96 Roller Indicator Axle 053 898 B 6
103 Optical Timing Stripe 060 278 A 1
104 Leaf Spring Roller Tube 053 544 B 3
105 Roller Tube 053 258 B 6
110 Cable Cover 053 522 B 1
111 Tube Clamp 060 737 B 1
113 Cable Clamp 054 552 B 2
117 Gearing Down Wheel Z=70/14 054 402 B 1
122 Damper Left Upper Friction 053 205 B 1
130 Axle Function Select 053 212 B 1
141 Spring, Optical Timing Stripe 716 202 B 1
142 Indicator Axle Lock 061 208 B 1
Item Name Id no Class Qty.
Basic Printer Spare Parts and Schematics
7-10

143 Bearing Carriage Shaft 060 714 B 1
144 Toothed Wheel m 0.50 z 44/14 060 312 B 1
145 PCB Distance Holder 716 203 B 1
146 PCB Distance Holder 716 197 B 1
147 PCB Distance Holder 707 643 B 1
148 Head Lock 060 722 B 1
na Spring, ESD, Outer 060 744 B 1
na Spring, Side Panel 060 603 B 1
na Foil, Ink Pressure Controller 060 807 B 1
na Tube and Connector Set 060 848 A 1
Item Name Id no Class Qty.
Spare Parts and Schematics Basic Printer
7-11

Standard Parts
na Parker Screw Torx T20C4,2x16 A2F DIN7981 707 049 C 4
na Oval Head Screw M4x12 4.8-H A2F DIN7985 707 184 C 2
na Oval Head Screw M3x6 4.8-H A2F DIN7985 707 145 C 2
na Oval Head Screw M4x8 Z3 4.8-H A2F DIN7985 707 482 C 1
na Oval Head Screw M4x8 Z3-7 4.8-H A2F DIN7985 707 526 C 1
na Oval Head Screw M3x8 Z1 4.8-H A2F DIN7985 716 175 C 1
na Lock Washer 10 DIN6799 706 341 C 1
na Lock Washer 4 DIN 6799 706 013 C 2
na Lock Washer 8 DIN 6799 706 241 C 2
na Lock Washer 5 DIN6799 706 176 C 13
na Lock Washer 6 DIN6799 706 113 C 2
na Duo-Taptite Screw CM4x6 A2F DIN7500 707 573 C 3
na Center-Grooved Dowel Pin 2,5x20 -ST DIN1475 707 025 C 1
na Hexagon Nut M6 -6 A2F DIN934 707 245 C 1
na Straight Pin 4M6x80 EN28734 DIN6325 706 554 C 3
na Square Nut M4 -4 A2F DIN562 707 179 C 1
na Flat Plug 6.3x0.8 45grd 704 913 C 1
na Adhesive Cable Strap FBL 5x2.8 710 106 C 2
na Rapid Cable Clamp SCO6936 711 404 C 2
na Circlip 4 707 222 C 1
na Straight Pin 4M6x14 EN28734 DIN6325 707 125 C 3
na Washer D6,2 716 205 C 1
na EJOT-PT Screw KA30X6 - 1442 A2 707 603 C 2
na EJOT-PT Screw KB30X5 - 1442 A2 707 728 C 1
na EJOT-PT Screw KA30X12 - 1442 A2 716 216 C 2
Item Name Id no Class Qty.
Basic Printer Spare Parts and Schematics
7-12

7.3
Standard Tractor
Assy
Spare Parts and Schematics Standard Tractor Assy
7-13

Standard Tractor Parts
3 Side Panel Tractor 1 Right 060 033 B 1
4 Bearing 053 387 B 4
5 Toothed Wheel Z=50 M=0.7 060 035 B 2
6 Distance Washer 060 036 B 1
7 Axle Tractor 1 Long Square 060 026 B 1
8 Axle Tractor 1 Short Square 060 027 B 1
17 Tractor LE/RI Complete 061 064 A 1
24 Axle Tractor 1 Round 060 032 B 1
25 Sleeve Disc 060 029 B 1
26 Turret 060 021 B 1
27 Toothed Wheel Z=72 M=0.7 060 024 B 1
28 Sliding Sleeve 060 022 B 1
29 Revolving Sleeve 060 023 B 1
30 Toothed Wheel Z=50 M=0.7 060 025 B 1
31 Pressure Spring 716 207 A 1
32 Disc 060 028 B 2
33 Extention Spring Function Select 716 201 A 2
34 Side Panel Tractor 1 Left 060 034 B 1
35 Sensor Option Recognition 048 022 A 1
38 Paper Guard Metal 060 585 B 1
39 Paper Guard Tractor 054 577 B 1
na Tractor Assy Complete 461 051 B 1
na Support 060 040 B 1
Item Name Id no Class Qty.
Standard Tractor Assy Spare Parts and Schematics
7-14

7.4
AGA
item name Part No Class Qty.
AGA
1 AGA Assy 047 540 A 1
2 AGA Flag 054 616 B 1
3 Indicator Axle 054 765 B 1
AGA Sensor Holder 054 614 B 1
7.5
Connector
Board/Cables
3
2
1
Spare Parts and Schematics AGA
7-15

item name Part No
1 Carriage Adapter 447 860
2 Cartridge Recognition (not mounted) na
3 Valves Purge Unit 460 600
4 PE front Paper Pos PMS Sensor 061 250
5 Low Pressure Sensor Ink 047 907
6 ASF/Cutter cable 046 807
7 AFI Sensor na
8 Interlock 047 523
9 Purge Unit Damper 460 600
10 Rear-Tractor Cable 047 563
11 CR-Motor 061 035
12 Function Select Sensor 048 020
13 Option Recognition Sensor 048 022
14 LF motor 053 437
15 AGA motor 053 443
16 Panel cable 047 520
17 Logic na
18 Function Select Sens 048 020
19 ASF-Sens (Sensor PE Rear) 048 025
20 Air valve (not mounted) na
66
77
33
55
44
22
111111
88
99
PH DISTPH DIST
X5X5
Vert. MotorVert. Motor
X11X11 X17X17
X20X20
TR-FSTR-FS
SensorSensor
PanelPanel
X6X6 C2C2
2nd Tractor2nd Tractor
Cover StepperCover Stepper
Service StationService Station
X16X16
X12X12
Hor. MotorHor. Motor
X15X15
F-SELECTF-SELECT
X4X4
AIR1AIR1
ICAR X23ICAR X23
ICAR X14ICAR X14
ICAR X2ICAR X2
X2X2
PAPERPAPER
MOTIONMOTION
FRONT SENSFRONT SENS
X7X7
C1C1
IL-IL-
SWITCHSWITCH
X8X8
C3C3
SF-TRSF-TR
PAPER-PAPER-
SENSSENS
VALVEVALVE
SERVICESERVICE
STATIONSTATION
INKINK
SENSSENS
MAINMAIN
X9X9
X18X18
X24X24
X13X13
SHEETFEEDERSHEETFEEDER
X10X10
INK PUMPSINK PUMPS
X21X21
X23X23
X14X14
X19X19
X1X1
1515 1414 1313
1616
1919
2020
1818
1717 1010
1212
FunctionFunction
SensorSensor
1111
AFIAFI
PAPER-PAPER-
SENSSENS
Connector Board/Cables Spare Parts and Schematics
7-16

7.6
Electronic
Components
7.6.1
Main Logic
Spare Parts and Schematics Electronic Components
7-17

Electronic Components Spare Parts and Schematics
7-18

ID-No Part Type Qty Name
47803 PPC PAC=QFP SMD 1 IC7
705636 R-1R,109 2 R86 R90
705858 ANSLEY10 SEX=MALE DIRECT=S COL=GREY 0 X5* X6*
708081 MICROMATCH4 SEX=FEMALE DIRECT=S COL=RED 1 X4
708561 ELKO-1M,148 2 C251 C252
708568 ELKO-220U,148 1 C232
708657 ELKO C=22u ID=62110 U=16V TOL=M TYP=UNDEFINED SMD 11 C185 C236 C238 C239 C240 C243
C247 C264 C320 C321 C328
708674 L6202 PAC=DIP 2 IC39 IC42
708683 S_DIODE TYP=D1FS4 SMD 1 V4
708689 FT5763 PAC=RM65 1 IC70
708891 ELKO-10U,148 4 C230 C245 C246 C248
709121 ELKO-1M,148 1 C250
709595 NPN TYP=BC847B SMD 4 V3 V5 V7 V13
709616 2_5ULTREX2 SEX=MALE DIRECT=S COL=BLACK 1 X2
709683 ELKO C=10u ID=62110 U=50V TOL=M TYP=UNDEFINED SMD 4 C173 C241 C244 C253
709746 VG_3X16_ABC SEX=FEMALE DIRECT=P MOUNT=SNAPIN INV=YES 1 X3
709781 74LS244 PAC=SOP SMD 1 IC27
709800 V25 PAC=QFP SMD 1 IC4
709816 DIODE TYP=LL4148 SMD 0 V2* V6*
709818 ELKO C=10u ID=62110 U=16V TOL=M TYP=UNDEFINED SMD 14 C226 C227 C228 C229 C231 C233
C234* C235 C237 C242 C249 C306
C307 C311 C314
709822 L6203 PAC=MWATT11 1 IC40
709847 LM393 PAC=SOP SMD 0 IC59*
709849 R R=820R ID=62050 P=0.25W TOL=J SMD 3 R73 R80 R117
709937 R R=2K32 ID=62050 P=0.25W TOL=F SMD 2 R137 R142
709954 R-1R15,109 4 R26 R58 R62 R79
709986 QUARZ F=15.9744MHZ PAC=HC49U 2 G1 G2
709995 R R=100R ID=62048 P=0.12W TOL=J SMD 22 R4 R9 R11 R14 R46 R61 R69 R71
R76 R82 R88 R106 R114 R115 R134
R144 R147 R148 R161 R163 R167
R180
709997 R R=10K ID=62048 P=0.12W TOL=J SMD 21 R3 R5 R15 R33 R36 R40* R48 R52
R54 R60 R65* R66 R67 R75 R103*
R107 R113 R119 R152 R153 R160
R166 R179 R186
709999 C C=100n ID=62130 U=63V TOL=M TYP=UNDEFINED SMD 13 C41 C75 C112 C135 C148 C163 C178
C180 C184 C188 C191 C219 C225
710000 FUSE TYP=710000 2 F1 F2
710021 PD431000 PAC=SOP SMD 1 IC63
710030 LM339 PAC=SOP SMD 1 IC62
710037 HEAT_SINK TYP=710037 1 HS1
710091 R R=1M ID=62048 P=0.12W TOL=J SMD 4 R96* R173 R174 R175 R176
710099 S_DIODE_NNCA TYP=BAT54 SMD 1 V16
710102 R R=470R ID=62048 P=0.12W TOL=J SMD 8 R24 R32 R37 R77 R83 R165 R177
R178
710122 L6219 PAC=DIP 3 IC28 IC56 IC57
710126 R R=56R ID=62048 P=0.12W TOL=J SMD 1 R49
710127 R R=100R ID=62048 P=0.12W TOL=F SMD 1 R108
710130 R R=1K82 ID=62048 P=0.12W TOL=F SMD 1 R99
710131 R R=3K32 ID=62048 P=0.12W TOL=F SMD 1 R172
710153 C C=1n5 ID=62130 U=63V TOL=M TYP=UNDEFINED SMD 8 C51 C124 C126 C154 C157 C159
C168 C175
710209 C C=68p ID=62130 U=63V TOL=M TYP=UNDEFINED SMD 3 C31 C37 C181
710213 MNR14_B R=100R ID=62080 P=0.06W TOL=J SMD 8 RA9 RA11 RA14 RA17 RA22 RA23
RA24 RA25
Spare Parts and Schematics Electronic Components
7-19

ID-No Part Type Qty Name
710215 L6506D PAC=SOP SMD 1 IC83
710216 R R=1K0 ID=62048 P=0.12W TOL=J SMD 12 R20 R28 R31 R38 R47 R51 R56* R72
R85 R105* R123 R140 R141 R187
710217 R R=4K70 ID=62048 P=0.12W TOL=F SMD 2 R171 R189
710274 R R=1K8 ID=62048 P=0.12W TOL=J SMD 4 R12 R29 R138 R139
710275 R R=2K0 ID=62048 P=0.12W TOL=F SMD 1 R95
710278 R R=4K7 ID=62048 P=0.12W TOL=J SMD 29 R1 R2 R6 R7 R8 R10 R13 R16 R17
R34* R42 R74 R81 R87 R91 R92 R97
R109 R112 R116 R129 R131 R135
R136 R143 R150 R151 R154 R159
R162
710282 R R=33K ID=62048 P=0.12W TOL=F SMD 1 R127
710283 R R=37K4 ID=62048 P=0.12W TOL=F SMD 6 R27 R39 R44 R57 R78 R84
710284 R R=39K ID=62048 P=0.12W TOL=J SMD 5 R21 R25 R55 R111 R133
710285 R R=56K ID=62048 P=0.12W TOL=J SMD 5 R68 R128 R168 R169 R170
710288 C C=330p ID=62130 U=63V TOL=J TYP=UNDEFINED SMD 1 C42 C145*
710291 R R=10M ID=62048 P=0.12W TOL=J SMD 2 R22 R64
710292 R R=1K0 ID=62048 P=0.12W TOL=F SMD 0 R102*
710293 R R=2K32 ID=62048 P=0.12W TOL=F SMD 1 R188
710306 R R=27K ID=62048 P=0.12W TOL=J SMD 1 R63
710331 C C=330p ID=62129 U=100V TOL=J TYP=X7R SMD 70 C3 C4 C5 C6 C7* C8 C9 C10 C11
C16 C17 C21 C22 C23 C29* C30 C32
C33 C34 C35 C36 C39 C40 C44 C45
C46* C48 C49 C50* C52 C53* C55
C56 C57 C58 C59 C60 C62 C63 C64*
C65 C66 C67 C69 C70* C71 C72 C76
C77 C78 C80 C81 C82* C83 C84*
C85 C87 C88* C89* C90 C91* C92
C98 C104 C113 C147 C254 C255
C259 C336 C337 C338 C339 C340
C341 C342 C343 C344 C345 C346
C351 C352
710335 R R=0R ID=62048 P=0.25W TOL=J SMD 12 R35* R43 R118 R121 R122 R124*
R146 R149* R155* R156 R157* R158
R181 R182 R183 R184 R185
710357 TC5118160B PAC=SOJ SMD 1 IC68 IC71*
710361 MNR35_R R=10k ID=62083 P=0.06W TOL=J SMD 11 RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA16
RA31 RA41* RA45 RA46* RA47
710362 MNR14_B R=10k ID=62080 P=0.06W TOL=J SMD 5 RA13 RA19 RA39 RA40 RA48
710368 R R=3K3 ID=62048 P=0.12W TOL=J SMD 1 R19
710369 C C=10p ID=62130 U=63V TOL=J TYP=COG SMD 1 C127
710370 C C=22p ID=62130 U=63V TOL=J TYP=COG SMD 5 C1 C2 C13 C118 C258
710376 C C=1n ID=62130 U=50V TOL=J TYP=COG SMD 55 C20 C28 C68 C79 C100 C101* C102
C103 C106 C107 C109* C110 C111
C115 C120 C122 C125 C129 C130
C138 C143 C144 C150 C151 C152
C156 C164 C167 C170 C172 C174
C195 C196 C201 C205 C206 C207
C210 C211 C214 C220 C256 C267
C268 C304 C305 C310 C313 C316
C319 C322 C323 C324 C330 C335
C353 C366
710377 C C=10n ID=62130 U=25V TOL=K TYP=X7R SMD 22 C18 C19 C38 C43 C47 C54 C86 C97
C140 C165 C177 C194 C198 C204
C209 C218 C222 C257 C262 C309
C318 C348
Electronic Components Spare Parts and Schematics
7-20