Tanco E100 SA Service manual

handbook
E100 SA Autowrap
E100 SA/V.01-14-ENG
OPERATOR’S
Innovation in Agricultural Machinery

Tanco Autowrap - E100
Operator’s Manual
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Chapter Contents Page
1 SAFETY DECALS 2
2 INTRODUCTION 3
3 TECHNICAL SPECIFICATIONS 5
4 SAFETY PRECAUTIONS 7
5 BALE WRAPPING 12
6 MACHINE SETUP 14
7 CONTROLLER INFORMATION 25
8 ELECTRO-HYDRAULICS 32
9 TROUBLESHOOTING 37
10 MAINTENANCE 40
11 GUARANTEE 42
12 DECLARATION OF CONFORMITY 43
TABLE OF CONTENTS

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Operator’s Manual
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The following safety decals have been placed on your machine in the areas indicated. They are intended for your personal safety and for the safety of the other people working
with you. Walk around your machine and note the content and locations of these warning signs. Review these decals and the operating instructions in the manual with your
machine operators. Ensure that these decals are always legible. If they are not, replace them.
1
2
3
4
5
6
5
1. Read the operator’s manual carefully
2. Stand clear of the machine when in operation
3. Hoses are under pressure at all times
4. Do not exceed Turntable speed of 30 R.P.M
5. Read the operator’s manual for correct operation
6. Ensure that nuts are kept tight at all times
1. SAFETY DECALS

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Operator’s Manual
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2. INTRODUCTION
Tanco Autowrap Ltd congratulates you on your choice of the TANCO AUTOWRAP E100 SA bale wrapping machine. We are certain you will be satised with the machine, and that you will
have the pleasure of your investment for many years.
This manual is meant to explain how TANCO AUTOWRAP E100 is setup, attached to tractor, used and how it works, and shall together with the spare part’s list be a reference for mainte-
nance and troubleshooting. So take good care of this book; it is a part of the machine.
Read carefully through this manual, and especially the safety instructions, before starting the machine. Follow the instructions thoroughly, if problems should occur, check the trouble-
shooting guide to try to establish the problem. Ask your dealer for advice before you attempt anything that may make the problem worse.

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Operator’s Manual
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2
1
34
5
6
7
Item No. Description
1 Swivel Axle
2 Load Arm
3 Jack
4 Hitch
5 Dispenser
6 Cut & Tie Assembly
7 Turntable
2. INTRODUCTION

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Operator’s Manual
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3. TECHNICAL SPECIFICATIONS
Technical Specications E100 SA Autowrap
Height 2370mm
Width (Working) 2476mm (3805)
Length 4360mm
Weight 960Kgs
Wrapping Table Speed (Recom-
mended)
28 R.P.M
Wrapping Table Speed (max) 30 R.P.M.
Maximum Bale Diameter 1500mm
Maximum Bale Weight 1000 kg
Pre-Stretcher(s) 1 x 750mm Width; 55 & 70% Stretch
Hydraulic Connection
Oil Pressure 150 bar
Oil Amount 25 lts/min
Maximum Counter Pressure 10 bar
Electrical Connection 12 V DC
Optional Equipment
Road Light Set
500mm Film Adaptor
Bale End Tip
Standard Hitch Drawbar
High Hitch Drawbar
Clevis Hitch Drawbar

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Operator’s Manual
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2370
4359
2476
2085
4359
3805
3. TECHNICAL SPECIFICATIONS

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Operator’s Manual
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GENERAL SAFETY RECOMMENDATIONS
Basic Principles
Before operating the machine, always ensure that the tractor and machine meet with work safety and road trac regulations.
1. In addition to recommendations given in this manual, legislation on work safety and accident prevention must also be respected.
2. Advice is indicated on the machine, specifying safety recommendations in order to prevent accidents.
3. Before travelling on public roads, the operator must ensure that the machine conforms to road trac regulations.
4. Before starting work, the operator must be familiar with all the machine controls, handing devices and their functions. Once at work, it is too late to do this!
5. Do not wear loose clothing, which could become caught up in moving elements.
6. The tractor should be equipped with a safety cab.
7. Before starting up the machine and begin work, check the surrounding area (beware of children!). Make sure there is sucient visibility.
keep all people and animals away from the danger zone of the machine (risk of protection!!).
8. Carrying people or animals on the machine when working or transport is strictly forbidden.
9. Machine must only be attached to tractor using means provided and in accordance with current Safety standards.
10. Special care should be taken when attaching or removing the machine from the tractor.
11. Before transporting the machine on public roads, ensure that all legally required guards and indicators (lights, reectors…) are in place and in good operations.
12. All operating controls (cords, cables, rods etc.) must be positioned so that they cannot be set o accidently, risking accident or damage.
13. Before travelling on public roads, put the machine into it transport position as instructed in this operator’s manual.
14. Never leave the tractor seat while the machine is operating.
15. Drive speed must be adapted to ground conditions as well as to roads and path. Always avoid abrupt changes of directions.
4. SAFETY PRECAUTIONS

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16. Before operating the machine, ensure that all safety guards are rmly in place and in good condition. If worn or damaged, replace immediately.
17. Before operating the machine, check the tightness of all nuts and bolts, particularly on xing elements (blades tines, knives, spades etc.).
18. Keep clear of the machine operating area.
19. Warning! Danger of crushing and shearing can exist when components are operated by hydraulic or pneumatic controls.
20. Before leaving the tractor or before adjusting, maintaining or repairing the machine, turn o the engine, remove the ignition key and wait until all moving parts have come to a
complete stop.
21. Do not stand between the tractor and the machine unless the hand break is tight and/or stops have been placed under the wheels.
22. Before any adjustments, maintenance or repairs are carried out, ensure that the machine cannot be started up accidentally.
Attaching Implements to Tractor
1. When attaching or removing the machine from the tractor, position hydraulic lift control lever in such a way that it cannot be set o accidentally.
2. When attaching the machine to the tractor hydraulic linkage, ensure that diameter of the link pins corresponds to the diameter of the ball joints.
3. Warning! Danger of crushing and shearing can exist in the lifting zone of the tractor hydraulic linkage!
4. Do not stand between the tractor and the machine when operating the outer lever of the lift mechanism.
5. In transport, the machine lift mechanism should be stabilized by the tractor tie rods, to avoid otation and side shifting.
6. When transporting the machine, lock the hydraulic lift control lever in place so that it cannot be lowered accidentally.
Hydraulic Systems
1. Warning! Hydraulic system is under pressure.
2. When tting hydraulic motors or cylinders, ensure that connections have been made correctly, as per manufactures instructions.
3. Before connecting hoses to the tractor hydraulics, ensure that tractor and machine circuits are not under pressure.
4. SAFETY PRECAUTIONS

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4. It is strongly recommended that the operator marks the hydraulic connections between tractor and machine to avoid making a wrong connection.
Warning! Functions could be reversed (For example: lift/lower)
5. Check hydraulic hoses regularly! Worn or damaged hoses must be replaced immediately. Replacement parts must be in accordance with the manufactures recommendations
concerning specications and quality.
6. Should a leak be found, take all necessary precautions to avoid accidents.
7. Any liquid under pressure (particularly oil from hydraulics) can be penetrate the skin and cause severe injury. If injured, see a doctor immediately, there could be a danger of
infection.
8. Before any adjustments, maintenance or repairs are carried out, lower the machine, depressurize the circuit, turn o the engine and remove the ignition key.
Safe Maintenance
1. Before checking for any machine malfunction and before adjusting, maintaining or repairing the machine turn o engine and remove ignition key.
2. Check tightness of nuts and bolts regularly. Retighten if necessary.
3. If the machine is raised, prop it up in a stable position before carrying out any maintenance work
4. When replacing a work part, wear protective gloves and use only standardized tools.
5. It is forbidden to discard any oil, grease or lters. These must be given to waste disposal organizations to protect the environment.
6. Disconnect power source before any work is done to the electric system.
7. Check safety guards regularly, particularly those that are subject to wear. Replace immediately if damaged.
8. Spare parts used must be in accordance with specications and standards as dened by the manufacturer. Use only genuine TANCO parts.
9. Before any electric welding is carried out on tractor or attached machine, disconnect generator and battery terminals.
10. Repairs on elements under pressure or tension (spring, accumulators etc.), must only be carried out by competent persons with standardised equipment.
4. SAFETY PRECAUTIONS