TE Connectivity DYNAMIC 5000 Series User manual

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Instruction sheet
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PRODUCT INFORMATION 1-800-522-6752
408-78067
1 MAY 2020 Rev A
DYNAMIC CONNECTOR D5900 SERIES
1. INTRODUCTION
This Instruction Sheet describes the operation method of DYNAMIC CONNECTOR D5900 series.
Please refer to product standard 108-140022 for a detailed product performance of the connector.
2. COMPOSITION
DYNAMIC CONNECTOR D5900 is composed of the Receptacle assembly and the Header Connector.
The circuit number is marked to the Receptacle assembly for correct installation.
3. RECEPTACLE ASSEMBLY
3.1. Receptacle assembly with spring opener (2260828-1)
3.1.1 Insert the hook head of spring opener (2260828-1) into a square hole on the wire insertion side
of the receptacle assembly.
3.1.2 Push the lever of the spring opener (2260828-1) with thumb at illustrated direction in Fig. 1 until
the rib on the opener enters the hole firmly.
*Operate the spring opener with receptacle assembly unmating with header connector, or the
header connector and PCB would be damaged.
Fig. 1
3.1.2
3.1.1

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3.2. Wire Strip
3.2.1 Applicable wire size: AWG #8~#16(1.3~8.4mm2), Strip length: 13.7±0.5mm.
*Strip length could be confirmed by comparing with strip gauge on 2 sides of receptacle
assembly as Fig.2 shows.
3.2.2 In case of any undesirable twist, bending or loosening of conductors after stripping, fix the
shape of the wires and confirm length with strip gauge before using.
*Do not use extremely deformed wire after stipping.
3.2.3 Cutting surface of conductor and insulator of processed wires shall be smoothly flat.
Fig.2
3.3. Method of connecting wire with spring opener (2260828-1)
When reconnecting with other wires, only wire of same diameter and stranded condition could be used.
3.3.1 Install the spring opener to the receptacle assembly and push the lever of opener at illustrated
direction in Fig.3.
3.3.2 Insert wire until the end while pushing the lever of opener simultaneously. Do not over push the
opener when it touches receptacle assembly.
3.3.3 Release the lever of opener and pull the wire slightly to confirm if the cable is fixed by spring.
Fig. 3
STRIP GAUGE
Strip length
13.7±0.5mm
Wire
3.3.2
3.3.1
3.3.3
Do not over push the opener when it touches
receptacle assembly.

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4. HEADER CONNECTOR
The header connector is PCB installable connector with metal contact assembled. Horizontal type
shown in Fig.4 is available. Recommended PCB thickness is 1.6mm~2.4mm±0.1. Before soldering
procedure, push the header connector straightly until the retention legs are fixed to the holes on PCB
and confirm no gap between connector and PCB.
Fig. 4
4.1. Recommended PCB dimensions
Through-hole type PCB is recommended for soldering of D5900 header connector. Recommended PCB
dimensions are defined on the customer drawing.
4.2. Flow solder mounting
This product is lead-free compatible product. An appropriate temperature profile is mandatory for the
soldering procedure. Please refer to Product Specification 118-140022 for details.
4.3. Soldering procedure by hand
Please refer to Product Specification 118-140022 for details.
5. MATING
In mating procedure, mate the receptacle assembly with header connector completely until hearing the
locking sound with clear click feeling.
In unmating procedure, release the lock by pushing the lock down and extract the receptacle assembly
out of the header connector.
*Do not extract the receptacle assembly strongly with incomplete lock releasing, or the lock, housing,
contact and wire might be damaged.
Header connector
PCB
Good PCB installation
Bad PCB installation
GAP

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6. APPLICABLE WIRE
Wires in Table.1 are available for D5900 series connector.
SQ(AWG)
Insulation diameter
1.3(#16)
8mm Max.
2.15(#14)
3.3(#12)
5.3(#10)
8.4(#8)
Table. 1
7. OTHERS
7.1 Wrap the wires as close as possible to the connector side (as shown in Fig.6). Recommended
wrapping position in vibration environment is 10 cm max.
7.2 After mating with heading connector, do not load excessive tensions to the wire.
Fig. 5
Wire wrapping position