Technogym Plurima MF30 How to use

PLURIMA
the smart multistation
Technical Service Guide
Rev. 2.1

Summary
1. General warnings ........................................................................................................................... 3
1.1 Introduction ................................................................................................................................. 3
1.2 Useful advice................................................................................................................................ 3
1.3 General regulations regarding service work........................................................................... 4
2. Technical characteristics................................................................................................................ 5
2.1 Machine coding ........................................................................................................................... 5
2.2 Serial Number (SN) structure.................................................................................................... 6
2.3 Environmental characteristics ................................................................................................... 6
2.4 Compliance with regulations .................................................................................................... 6
2.5 Mechanical characteristics ......................................................................................................... 7
2.5.1 Congurations ............................................................................................................................. 7
2.5.1.1 MF30 - WALL............................................................................................................................... 7
2.5.1.2 MF40 - WALL............................................................................................................................... 8
2.5.1.3 MF25 - TOWER............................................................................................................................ 9
2.5.1.4 MF35 - TOWER.......................................................................................................................... 10
2.5.1.5 MF65 - TWIN ............................................................................................................................. 11
2.5.1.6 MF70 - TOWER.......................................................................................................................... 12
2.5.1.7 MF20 - SOLO.............................................................................................................................. 13
2.6 Footprint ..................................................................................................................................... 14
2.6.1.1 MF20 - SOLO.............................................................................................................................. 14
2.6.1.2 MF25 - TOWER.......................................................................................................................... 15
2.6.1.3 MF30 - WALL............................................................................................................................. 16
2.6.1.4 MF35 - TOWER.......................................................................................................................... 16
2.6.1.5 MF40 - WALL............................................................................................................................. 17
2.6.1.6 MF65 - TWIN ............................................................................................................................. 17
2.6.1.7 MF70 - TWIN ............................................................................................................................. 18
2.7 Packaging dimensions .............................................................................................................. 19
3. MACHINE HANDLING AND INSTALLATION ................................................................. 21
3.1 INSTALLATION SPECIFICATIONS AND REQUIREMENTS........................................... 21
3.2 LIFTING AND HANDLING ................................................................................................... 21
4. Accessories..................................................................................................................................... 23
5. How to remove.............................................................................................................................. 25
5.1 OpeningLEGPRESScongurationguards .......................................................................... 25
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page i

5.2 OpeningTOWERcongurationguards ................................................................................ 25
5.3 OpeningWALLcongurationguards ................................................................................... 26
5.4 Dismantling and replacing the handles top cable ................................................................ 27
5.5 Dismantlingandreplacingtheboomhandlescables........................................................ 27
5.6 Crimping..................................................................................................................................... 28
5.7 Generic dismantling.................................................................................................................. 30
5.8 Leg Press..................................................................................................................................... 31
5.9 Low Pull...................................................................................................................................... 32
5.10 Overhead press.......................................................................................................................... 33
5.11 Leg Extension / Leg curl........................................................................................................... 34
6. Adjustments and troubleshooting... ......................................................................................... 35
7. Cables ............................................................................................................................................. 37
7.1 Length of weight stack cables.................................................................................................. 37
7.2 Core - Leg Curl - Leg Extension.............................................................................................. 38
7.3 High Pull - Low Pull ................................................................................................................. 39
7.4 Press - Overhead Press ............................................................................................................. 40
7.5 Leg Press - Calf .......................................................................................................................... 41
8. Planned maintenance................................................................................................................... 43
9. Tools to be used............................................................................................................................ 45
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page ii

The information in this manual is aimed at QUALIFIED TECHNICAL PERSONNEL, who have
been specically trained by TECHNOGYM and are qualied to carry out ne tuning and start-
up of the equipment, as well as major maintenance work and repairs, requiring in-depth under-
standing of the equipment, how it works, its safety devices and maintenance procedures.
READ ALL THE INFORMATION IN THIS DOCUMENT VERY CAREFULLY BEFORE
CARRYING OUT ANY SERVICE WORK ON THE EQUIPMENT.
DANGEROUS VOLTAGE LEVELS
EVEN WHEN THE EQUIPMENT
IS SWITCHED OFF
WARNING
The information contained in this document may be changed without prior notication.
Technogym does not issue guarantees of any kind regarding this material. Technogym will not be
held responsible for any errors contained herein or for any accidental damage or damage conse-
quent to the supply, services or use of this material.
This document contains proprietary information that is covered by copyright. All rights are re-
served. No part of this document may be photocopied, reproduced or translated into another lan-
guage without the prior wrien consent of Technogym.
Technogym® is a trademark owned by Technogym S.p.A.
PLURIMA™ is a trademark owned by Technogym S.p.A.
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 1

Blank page.
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 2

1. GENERAL WARNINGS
1.1
IntroductIon
This document has been prepared specically for Technogym After Sales Service with the aim
of providing authorised personnel with the information for carrying out maintenance and repair
operations in the correct manner. A thorough understanding of the technical data contained he-
rein is absolutely fundamental in order for the operator to achieve the highest level in professional
training.
To make the text more readily understandable, the paragraphs have illustrations and diagrams
which highlight the specic subject maer.
This manual includes informative notes with specic meanings:
ATTENTION: REGULATION WHICH MAY LEAD TO INJURY IF NOT COMPLIED WITH.
WARNING: ReGULAtIoN WhIch MAy cAUse dAMAGe to the eqUIPMeNt If Not coMPLIed WIth.
cAutIon: InformAtIon regArdIng the operAtIon In progress.
Detail regarding the operation in progress.
1.2
useful AdvIce
Technogym advises you to plan your technical assistance task in the following way:
• Carefully assess the impressions reported by the Customer regarding the equipment's operating
faults and ask questions suitable to clarify the signs of the defect.
• Be clear in your diagnosis of the reasons for the fault. You can pick up the basic theory from this
manual, but this needs to be bolstered by your own personal experience and by taking part in the
training courses organised periodically by Technogym.
• Plan the repair work in a rational manner so as to avoid wasting any time, e.g. collecting spare
parts, preparing tools and equipment etc.
• Gain access to the part that needs to be repaired and limit yourself to the essential operations.
On this point, it will be extremely helpful if you consult the dismantling sequences shown in this
manual.
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 3

1.3
generAl regulAtIons regArdIng servIce work
1. Always mark components or positions which might easily be confused with each other during
re-assembly.
2. Use original Technogym spare parts and recommended brand lubricants.
3. Use special tools when specied to do so.
4. Consult the Technical Newsleers as they might contain more up-to-date details on regula-
tion and servicing procedures compared to those in this manual.
5. Before undertaking any work, check that the recommended tools are available and that they
are in good condition.
6. With regard to the procedures given in this manual, only use the tools that have been indi-
cated.
Tool sizes in this manual are expressed in mm.
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 4

2. TECHNICAL CHARACTERISTICS
2.1
mAchIne codIng
The PLURIMA machine coding is an alphanumeric code of 15 characters that has the following
structure:
Characters Description Values and Meaning
1,2 Line MF = Plurima
3,4, Model
20 = Solo (Leg Press / Calf)
25 = Tower
30 = Wall
35 =Tower (W. Leg Press)
40 = Wall (W. Leg Press)
65 = Twin (Press / Overhead / Core)
70 = Twin (High / Low Pull / Leg Press)
5, Weight stack conguration 0 = Standard
6, Certication E = CE
- - -
7,8, Frame colour GV = Aluminium
9,10, Padding Colour V0 = Black
11,12, Guard colour (plastic) GZ = Dark grey
13,14, Guard colour R0 = Renault
15. Packaging S = Overseas Packaging
For example, one possible code number could be the following:
MF200E-GVV0GZR0S
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 5

2.2
serIAl number (sn) structure
The Serial Number is made up of alphanumeric characters as follows:
Characters Description Values and Meaning
1,2,3,4,5, Type of product
MF = Plurima
20 = Solo (Leg Press / Calf)
25 = Tower
30 = Wall
35 =Tower (W. Leg Press)
40 = Wall (W. Leg Press)
65 = Twin (Press / Overhead / Core)
70 = Twin (High / Low Pull / Leg Press)
0 = Standard
6,7, Year of production 2012
8,9,10,11,12,13. Progressive 000001
For example, one possible code number could be the following:
MF 20 0 12 000001
2.3
envIronmentAl chArActerIstIcs
Temperature In operation from 5° to 35°C
In storage from -20° to 55°C
Dampness
In operation from 30% to 80%
without condensation
In storage from 5% to 85%
without condensation
2.4
complIAnce wIth regulAtIons
The equipment complies with the following directives:
Directive Europe USA
EMC NA (only mechanical)
Electrical Safety NA (only mechanical)
Mechanical Safety EN957-1
EN957-2
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 6

2.5
mechAnIcAl chArActerIstIcs
2.5.1
confIgurAtIons
2.5.1.1 mf30 - wAll
(3 Modules in line)
Core & Leg Extension/Curl
Press & Overhead Press
High & Low Pull
Machine total weight 630 Kg - 1389 lbs
Weight stack - Core & Leg Extension/Curl 60 Kg - 120 lbs
Weight stack - Press & Overhead Press 60 Kg - 120 lbs
Weight stack - High & Low Pull 70 Kg - 140 lbs
Minimum Operational Space 9.5 sq.m - 102 sq.ft
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 7

2.5.1.2 mf40 - wAll
(3 Modules in line)
Leg Press & Calf
Press & Overhead Press
High & Low Pull
Machine total weight 700 Kg - 1544 lbs
Weight stack - Leg Press & Calf 80 Kg - 160 lbs
Weight stack - Press & Overhead Press 60 Kg - 120 lbs
Weight stack - High & Low Pull 70 Kg - 140 lbs
Minimum Operational Space 10.8 sq.m - 116 sq.ft
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 8

2.5.1.3 mf25 - tower
(3 Modules Triangle)
Core & Leg Extension / Curl
Press & Overhead Press
High & Low Pull
Machine total weight 605 Kg - 1334 lbs
Weight stack - Core & Leg Extension/Curl 60 Kg - 120 lbs
Weight stack - Press & Overhead Press 60 Kg - 120 lbs
Weight stack - High & Low Pull 70 Kg - 140 lbs
Minimum Operational Space 9.4 sq.m - 101 sq.ft
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 9

2.5.1.4 mf35 - tower
(3 Modules Triangle)
Leg Press & Calf
Press & Overhead Press
High & Low Pull
Machine total weight 675 Kg - 1488 lbs
Weight stack - Leg Press & Calf 80 Kg - 160 lbs
Weight stack - Press & Overhead Press 60 Kg - 120 lbs
Weight stack - High & Low Pull 70 Kg - 140 lbs
Minimum Operational Space 10.9 sq.m - 117 sq.ft
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 10

2.5.1.5 mf65 - twIn
(2 Modules)
Press & Overhead Press
Core & Leg Extension / Curl
Machine total weight 430 Kg - 948 lbs
Weight stack - Press & Overhead Press 60 Kg - 120 lbs
Weight stack - Core & Leg Extension/Curl 60 Kg - 120 lbs
Minimum Operational Space 6 sq.m - 65 sq.ft
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 11

2.5.1.6 mf70 - tower
(2 Modules)
High & Low Pull
Leg Press & Calf
Machine total weight 510 Kg - 1125 lbs
Weight stack - High & Low Pull 80 Kg - 160 lbs
Weight stack - Leg Press & Calf 70 Kg - 140 lbs
Minimum Operational Space 7.2 sq.m - 78 sq.ft
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 12

2.5.1.7 mf20 - solo
(1 Module)
Leg Press & Calf
Machine total weight 275 Kg - 606 lbs
Weight stack - Leg Press & Calf 80 Kg - 160 lbs
Minimum Operational Space 3.5 sq.m - 38 sq.ft
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 13

2.6
footprInt
2.6.1.1 mf20 - solo
2200 mm
(87”)
945 mm
(37”)
Figura 1
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 14

2.6.1.2 mf25 - tower
2760 mm
(109”)
2720 mm
(107”)
Figura 2
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 15

2.6.1.3 mf30 - wAll
3775 mm
(149”)
1675 mm
(66”)
Figura 3
2.6.1.4 mf35 - tower
2760 mm
(109”)
3378 mm
(133”)
Figura 4
PLURIMA - the smart multistation:
Technical Service Guide - Vers. 2.1
Page 16