Technogym EXCITE Run 500 User manual

(D446 –D448 –D449)
SERVICE &MAINTENANCE MANUAL
REV.1.3

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-
up and adjustment procedures as well as extraordinary maintenance or repairs which require a
thorough knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN
THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT
NOTE
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym™ trademark is property of Technogym S.p.A.
The Run Excite™ trademark is property of Technogym S.p.A.

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Contents
1. GENERAL NOTICES.............................................................................................................................................1.1
1.1. INTRODUCTION................................................................................................................................................... 1.1
1.2. RECOMMENDATIONS .......................................................................................................................................... 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES ........................................................................................................ 1.2
2. TECHNICAL CHARACTERISTICS....................................................................................................................2.1
2.1. PRODUCT CODES................................................................................................................................................. 2.1
2.2. AVAILABLE VERSION.......................................................................................................................................... 2.3
2.3. AMBIENT SPECIFICATIONS .................................................................................................................................. 2.4
2.4. MECHANICAL CHARACTERISTICS ....................................................................................................................... 2.4
2.5. CONFORMITY TO REGULATIONS.......................................................................................................................... 2.5
2.6. WIRING DIAGRAM .............................................................................................................................................. 2.6
2.6.1. Low Kit – ALE ..................................................................................................................................... 2.6
2.6.2. Low Kit – AT UL ................................................................................................................................. 2.7
2.6.3. High Kit: LED version –ARM Board .................................................................................................. 2.8
2.6.3.1. 500 model.......................................................................................................................................................................... 2.8
2.6.3.2. 900 and 700 Models.......................................................................................................................................................... 2.9
2.6.4. High Kit: Wellness TV Digital version – New UB............................................................................. 2.10
2.6.4.1. 700 and 900 models DVB-T Digital Tuner .................................................................................................................... 2.10
2.6.4.2. 700 and 900 models ATSC Digital Tuner ...................................................................................................................... 2.11
2.6.4.3. 700 and 900 models ISDB-T Digital Tuner ................................................................................................................... 2.11
2.7. CABLES 2.12
2.7.1. TRM cables........................................................................................................................................ 2.12
2.7.2. CU cables .......................................................................................................................................... 2.15
2.7.3. Other cables ...................................................................................................................................... 2.19
3. PRINCIPLES OF OPERATION............................................................................................................................3.1
3.1. BLOCK DIAGRAM................................................................................................................................................ 3.1
3.1.1. Block Diagram ALE DRIVER ............................................................................................................. 3.1
3.1.2. Block Diagram AT UL DRIVER.......................................................................................................... 3.2
3.1.3. 500 LED ARM Display Board............................................................................................................. 3.3
3.1.4. 700/900 LED ARM Display Board...................................................................................................... 3.4
3.1.5. Wellness TV Display Board - Digital TV (700E/900E)....................................................................... 3.5
3.1.5.1. CPU board......................................................................................................................................................................... 3.5
3.1.5.2. Digital TV board ............................................................................................................................................................... 3.5
3.1.5.3. LCD Inverter..................................................................................................................................................................... 3.6
3.1.5.4. Touch screen interface board............................................................................................................................................ 3.6
3.1.5.5. Input AUX / CSafe board ................................................................................................................................................. 3.6
3.1.5.6. iPod docking station ......................................................................................................................................................... 3.6
3.1.5.7. Jack cuffie ......................................................................................................................................................................... 3.6
3.1.6. CSafe board......................................................................................................................................... 3.7
3.1.7. Dual TGS reader ................................................................................................................................. 3.7
3.1.8. HS/HR Salutron 8500 reciever............................................................................................................ 3.7
3.1.9. Joystick ................................................................................................................................................ 3.7
3.1.10. Emergency button................................................................................................................................ 3.8
3.1.11. Belt Motor............................................................................................................................................ 3.8
3.1.12. Elevation motor ................................................................................................................................... 3.8
3.1.13. Limit switch ......................................................................................................................................... 3.8
3.1.14. ALE driver ........................................................................................................................................... 3.9
3.1.14.1.Fans ................................................................................................................................................................................. 3.10
3.1.14.2.Breaking resistor ............................................................................................................................................................. 3.10
3.1.15. Power supply box .............................................................................................................................. 3.10
3.1.16. AT driver............................................................................................................................................ 3.11
3.1.16.1.AT driver board............................................................................................................................................................... 3.11
3.1.16.2.AT power supply board .................................................................................................................................................. 3.12
3.1.16.3.Fans ................................................................................................................................................................................. 3.12

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3.1.16.4.Breaking resistor ............................................................................................................................................................. 3.12
3.1.17. Power supply box .............................................................................................................................. 3.12
3.2. TREAD BELT MOTOR DRIVE............................................................................................................................... 3.13
3.2.1. Mechanics.......................................................................................................................................... 3.13
3.2.2. Controls............................................................................................................................................. 3.13
3.2.3. The signals involved .......................................................................................................................... 3.14
3.3. ELEVATION MOTOR DRIVE................................................................................................................................3.15
3.3.1. Mechanics.......................................................................................................................................... 3.15
3.3.2. Control .............................................................................................................................................. 3.15
3.3.3. The reset procedure........................................................................................................................... 3.16
3.3.4. The signals involved .......................................................................................................................... 3.16
3.4. EMERGENCY STOP MANAGEMENT..................................................................................................................... 3.18
3.4.1. Control .............................................................................................................................................. 3.18
3.4.2. The signals involved .......................................................................................................................... 3.19
4. ACCESSORIES.......................................................................................................................................................4.1
4.1. CARDIO THEATER CONNECTION.......................................................................................................................... 4.1
4.2. PC LINK FOR PROGRAMMING .............................................................................................................................. 4.1
4.3. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES.............................................. 4.3
4.4. MONITOR PLUG FOR CSAFE PORT ....................................................................................................................... 4.3
4.5. WELLNESS TV UPGRADE KIT.............................................................................................................................. 4.4
4.6. NIKE+GYM IN EXCITE LINE ......................................................................................................................... 4.6
5. INSTALLATION INSTRUCTIONS......................................................................................................................5.1
5.1. SPECIFICATIONS AND REQUIREMENTS ................................................................................................................ 5.1
5.2. SPECIFICATIONS AND REQUIREMENTS TO INSTALL A WELLNESS TV MACHINE................................................... 5.2
5.2.1. DIGITAL SIGNAL ............................................................................................................................... 5.2
5.2.2. ANALOGUE SIGNAL.......................................................................................................................... 5.3
5.3. INSTALLATION.................................................................................................................................................... 5.4
5.4. FIRST POWER-ON ................................................................................................................................................ 5.4
6. TROUBLESHOOTING..........................................................................................................................................6.1
6.1. TROUBLESHOOTING SERVICE MENU:ACTIVE WELLNESS TV MODELS ............................................................... 6.2
6.1.1. I2C Device Test ................................................................................................................................... 6.3
6.1.2. CSafe COM Test.................................................................................................................................. 6.3
6.1.3. Low Kit COM Test............................................................................................................................... 6.3
6.1.4. TGS COM Test .................................................................................................................................... 6.4
6.1.5. DTV Board TEST................................................................................................................................. 6.4
6.1.6. Inverter Test ........................................................................................................................................ 6.4
6.1.7. UpDown Test....................................................................................................................................... 6.4
6.1.8. Man. Inverter Test ............................................................................................................................... 6.5
6.1.9. Man. UpDown Test.............................................................................................................................. 6.5
6.2. TROUBLESHOOTING MENU FOR 700-900 LED MODELS ...................................................................................... 6.6
6.2.1. Automatic Test..................................................................................................................................... 6.7
6.2.1.1. I2C Devices Test............................................................................................................................................................... 6.7
6.2.1.2. UpDown Test .................................................................................................................................................................... 6.7
6.2.1.3. Inverter Test ...................................................................................................................................................................... 6.8
6.2.1.4. LED Test ........................................................................................................................................................................... 6.8
6.2.1.5. Serial Ports Test ................................................................................................................................................................ 6.8
6.2.2. Manual Test......................................................................................................................................... 6.9
6.2.2.1. Man. Keyboard Test.......................................................................................................................................................... 6.9
6.2.2.2. Man. Inverter Test............................................................................................................................................................. 6.9
6.2.2.3. Man. UpDown Test........................................................................................................................................................... 6.9
6.3. TROUBLESHOOTING MENU SERVICE PER MODELLO 500.................................................................................... 6.10
6.3.1. Automatic Tests ................................................................................................................................. 6.11
6.3.1.1. I2C Device Test .............................................................................................................................................................. 6.11
6.3.1.2. UpDown Test .................................................................................................................................................................. 6.11
6.3.1.3. Inverter Test .................................................................................................................................................................... 6.12
6.3.1.4. LED Test ......................................................................................................................................................................... 6.12
6.3.1.5. Serial Ports Test .............................................................................................................................................................. 6.12
6.3.2. Manual Test....................................................................................................................................... 6.13
6.3.2.1. Man. Keyboard Test........................................................................................................................................................ 6.13

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6.3.2.2. Man. Inverter Test........................................................................................................................................................... 6.13
6.3.2.3. Man. UpDown Test......................................................................................................................................................... 6.13
6.4. THE DISPLAY FAILS TO ILLUMINATE ................................................................................................................. 6.14
6.4.1. LED models (500 – 700 – 900) ......................................................................................................... 6.14
6.4.2. Wellness TV models (700E – 900E) .................................................................................................. 6.16
6.5. NO AUDIO SOUND ............................................................................................................................................. 6.19
6.6. NO TV PICTURE................................................................................................................................................ 6.20
6.7. THE TOUCH SCREEN DOES NOT WORK /IT’S NOT CALIBRATED .......................................................................... 6.22
6.8. THE RADIO DOES NOT PLAY .............................................................................................................................. 6.23
6.9. THE IPOD DOES NOT WORK ............................................................................................................................... 6.25
6.10.THE DISPLAY SHOWS “PRESS AKEYS…” ..................................................................................................... 6.28
6.11.“THE EQUIPMENT IS LOCKED (COM)” MESSAGE ON DISPLAY ................................................................. 6.29
6.12.ALE DRIVER ERROR ......................................................................................................................................... 6.30
6.13.TREAD BELT MOTOR IS JERKING ....................................................................................................................... 6.32
6.14.“GRADIENT NOT WORKING” MESSAGE ON THE DISPLAY .......................................................................... 6.33
6.15.THE MACHINE DOES NOT READ THE TGS.......................................................................................................... 6.36
6.16.THERE IS NO HEART RATE SIGNAL..................................................................................................................... 6.38
6.16.1. SALUTRON telemetric receiver ........................................................................................................ 6.38
6.16.2. Hand sensor....................................................................................................................................... 6.40
6.17.THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT....................................................................................... 6.42
7. PART DISASSEMBLY...........................................................................................................................................7.1
7.1. DISPLAY DISASSEMBLY ...................................................................................................................................... 7.1
7.2. DISASSEMBLING THE CIRCUIT BOARDS OF THE DISPLAY ..................................................................................... 7.2
7.2.1. LED version......................................................................................................................................... 7.2
7.2.2. 700E and 900E Wellness TV (UB) version..........................................................................................7.3
7.3. C-SAFE BOARD DISASSEMBLY ............................................................................................................................ 7.7
7.4. DIGITAL TV BOARD DISASSEMBLY..................................................................................................................... 7.8
7.5. DOCKING STATION DISASSEMBLY ...................................................................................................................... 7.9
7.6. KEYBOARD DISASSEMBLY ................................................................................................................................7.10
7.7. DISPLAY FAN DISASSEMBLY ............................................................................................................................. 7.11
7.8. EMERGENCY BUTTON DISASSEMBLY ................................................................................................................ 7.12
7.9. HS/HR RECIEVER (SALUTRON 8500) DISASSEMBLY ......................................................................................... 7.13
7.10.HAND SENSORS DISASSEMBLY ......................................................................................................................... 7.15
7.11.JOYSTICK DISASSEMBLY ................................................................................................................................... 7.16
7.12.MOTOR GUARD DISASSEMBLY .......................................................................................................................... 7.18
7.13.FAN AND LIMIT SWITCH DISASSEMBLY ............................................................................................................. 7.21
7.14.ALE DRIVER DISASSEMBLY .............................................................................................................................. 7.22
7.15.ALE DRIVER COMPONENTS DISASSEMBLY ....................................................................................................... 7.24
7.16.AT UL DRIVER DISASSEMBLY .......................................................................................................................... 7.27
7.17.AT UL DRIVER COMPONENTS DISASSEMBLY .................................................................................................... 7.28
7.18.AT UL DRIVER POWER SUPPLY BOX DISASSEMBLY .......................................................................................... 7.30
7.19.TREAD BELT MOTOR DISASSEMBLY .................................................................................................................. 7.31
7.20.ELEVATION MOTOR DISASSEMBLY.................................................................................................................... 7.33
7.21.TREAD BELT GROUP AND MOTOR BELT DISESSEMBLY....................................................................................... 7.34
8. ADJUSTMENTS......................................................................................................................................................8.1
8.1. TRADE BELT TENSIONING ................................................................................................................................... 8.1
8.2. CENTERING THE TREAD BELT.............................................................................................................................. 8.3
8.3. ALIGNING THE TREAD-BELT MOTOR DRIVE-BELT ............................................................................................... 8.4
8.4. LIMIT SWITCH POSITION...................................................................................................................................... 8.5
8.5. THE MACHINE IS NOT FLAT ................................................................................................................................. 8.6
9. MACHINE CONFIGURATION............................................................................................................................9.1
9.1. USER MENU CONFIGURATION FOR 500 LED MODELS ........................................................................................... 9.1
9.1.1. Language............................................................................................................................................. 9.2
9.1.2. Units of measurement.......................................................................................................................... 9.2
9.1.3. Maximum exercise time ....................................................................................................................... 9.2
9.1.4. Cooldown time..................................................................................................................................... 9.3

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9.1.5. Pause time ........................................................................................................................................... 9.3
9.1.6. Default age .......................................................................................................................................... 9.3
9.1.7. Default weight ..................................................................................................................................... 9.4
9.1.8. Default duration .................................................................................................................................. 9.4
9.1.9. Default calories ................................................................................................................................... 9.4
9.1.10. Default distance................................................................................................................................... 9.5
9.1.11. Enable TGS ......................................................................................................................................... 9.5
9.1.12. Enable keyboard.................................................................................................................................. 9.5
9.1.13. Modifiable target heart rate ................................................................................................................ 9.6
9.1.14. Enable custom messages ..................................................................................................................... 9.6
9.1.15. Enable up/down motor ........................................................................................................................ 9.6
9.1.16. Resetting parameters to default values................................................................................................ 9.7
9.1.17. Format P&P key.................................................................................................................................. 9.7
9.1.18. User Detect.......................................................................................................................................... 9.7
9.1.19. Serial Number...................................................................................................................................... 9.8
9.1.20. Ready to Run ....................................................................................................................................... 9.8
9.2. USER MENU CONFIGURATION FOR LED MODELS (700 AND 900).......................................................................... 9.9
9.2.1. Language........................................................................................................................................... 9.10
9.2.2. Distance............................................................................................................................................. 9.10
9.2.3. Maximum exercise time ..................................................................................................................... 9.10
9.2.4. Pause time ......................................................................................................................................... 9.11
9.2.5. Cooldown time................................................................................................................................... 9.11
9.2.6. Enable TGS ....................................................................................................................................... 9.11
9.2.7. Enable keyboard................................................................................................................................ 9.12
9.2.8. Modifiable target heart rate .............................................................................................................. 9.12
9.2.9. Enable custom messages ................................................................................................................... 9.12
9.2.10. Edit messages .................................................................................................................................... 9.13
9.2.11. Change messagges languages ........................................................................................................... 9.13
9.2.12. Enable up/down motor ...................................................................................................................... 9.13
9.2.13. Enable multi-language mode............................................................................................................. 9.13
9.2.14. Resetting parameters to default values.............................................................................................. 9.14
9.2.15. Format P&P ...................................................................................................................................... 9.14
9.2.16. User detect......................................................................................................................................... 9.14
9.2.17. Serial Number.................................................................................................................................... 9.15
9.3. USER MENU CONFIGURATION FOR 700 E 900 WELLNESS TV MODELS .............................................................. 9.16
9.3.1. Serial Nunber .................................................................................................................................... 9.17
9.3.2. Language........................................................................................................................................... 9.17
9.3.3. Measure (Distance) ........................................................................................................................... 9.17
9.3.4. Enable TGS ....................................................................................................................................... 9.18
9.3.5. Enable Keyboard............................................................................................................................... 9.18
9.3.6. Maximum excercise time ................................................................................................................... 9.18
9.3.7. Pause time ......................................................................................................................................... 9.18
9.3.8. Cooldown time................................................................................................................................... 9.19
9.3.9. Top exercise programs for you shortcut............................................................................................ 9.19
9.3.10. Modifiable target heart rate .............................................................................................................. 9.20
9.3.11. Standby .............................................................................................................................................. 9.20
9.3.12. Enable multi-language mode............................................................................................................. 9.20
9.3.13. UP/DOWN......................................................................................................................................... 9.20
9.3.14. Ready to Run ..................................................................................................................................... 9.21
9.3.15. User detect......................................................................................................................................... 9.21
9.3.16. Resetting parameters to default values.............................................................................................. 9.21
9.3.17. Formatta chiave P&P........................................................................................................................ 9.21
9.3.18. Screen saver minutes ......................................................................................................................... 9.22
9.3.19. Display in the workout ...................................................................................................................... 9.22
9.3.20. Radio ................................................................................................................................................. 9.23
9.3.21. iPod connection option...................................................................................................................... 9.23
9.3.22. Standby channel ................................................................................................................................ 9.23
9.3.23. Other language.................................................................................................................................. 9.23
9.4. SERVICE MENU CONFIGURATION LED MODEL ................................................................................................... 9.24

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9.4.1. Low kit parameter ............................................................................................................................. 9.26
9.4.1.1. Read from low kit ........................................................................................................................................................... 9.26
9.4.1.2. Write to low kit ............................................................................................................................................................... 9.26
9.4.1.3. Default Setting ................................................................................................................................................................ 9.27
9.4.1.4. Table of configuration parameters.................................................................................................................................. 9.27
9.4.2. UpDown settings ............................................................................................................................... 9.28
9.4.2.1. Read from low kit ........................................................................................................................................................... 9.28
9.4.2.2. Write to low kit ............................................................................................................................................................... 9.28
9.4.2.3. Default setting................................................................................................................................................................. 9.29
9.4.3. Operating data .................................................................................................................................. 9.29
9.4.3.1. Read from low kit ........................................................................................................................................................... 9.30
9.4.3.2. Write to low kit ............................................................................................................................................................... 9.30
9.4.3.3. Machine usage data......................................................................................................................................................... 9.30
9.4.4. Errors log .......................................................................................................................................... 9.31
9.4.4.1. Read from low kit ........................................................................................................................................................... 9.31
9.4.4.2. Reset Errors..................................................................................................................................................................... 9.31
9.4.4.3. COM.Fault ...................................................................................................................................................................... 9.32
9.4.4.4. View Errors ..................................................................................................................................................................... 9.32
9.4.5. Standard settings ............................................................................................................................... 9.33
9.4.6. Low kit menu ..................................................................................................................................... 9.34
9.4.6.1. Low kit version ............................................................................................................................................................... 9.34
9.4.6.2. Config. registers.............................................................................................................................................................. 9.35
9.4.7. High kit version ................................................................................................................................. 9.40
9.4.8. BOOT version.................................................................................................................................... 9.40
9.4.9. Key Reader Version........................................................................................................................... 9.40
9.4.10. Mains voltage .................................................................................................................................... 9.40
9.5. SERVICE MENU CONFIGURATION FOR WELLNESS TV MODELS ......................................................................... 9.41
9.5.1. Low kit parameter ............................................................................................................................. 9.42
9.5.1.1. Read from low kit ........................................................................................................................................................... 9.42
9.5.1.2. Write to low kit ............................................................................................................................................................... 9.42
9.5.1.3. Default Setting ................................................................................................................................................................ 9.42
9.5.1.4. Table of configuration parameters.................................................................................................................................. 9.43
9.5.2. Operating data .................................................................................................................................. 9.44
9.5.2.1. Read from low kit ........................................................................................................................................................... 9.44
9.5.2.2. Write to low kit ............................................................................................................................................................... 9.44
9.5.3. Errors log .......................................................................................................................................... 9.45
9.5.3.1. Read from low kit ........................................................................................................................................................... 9.45
9.5.3.2. Reset Errors..................................................................................................................................................................... 9.45
9.5.3.3. COM.Fault ...................................................................................................................................................................... 9.45
9.5.4. Devices SW version ........................................................................................................................... 9.46
9.5.5. Standard settings ............................................................................................................................... 9.47
9.5.6. Mains voltage .................................................................................................................................... 9.47
9.5.7. Read/Write Register........................................................................................................................... 9.47
9.5.8. TV Standard....................................................................................................................................... 9.48
9.6. TV MENU CONFIGURATION FOR WELLNESS TV MODELS.................................................................................. 9.50
9.6.1. Tuning TV channels........................................................................................................................... 9.50
9.6.2. Wellness TV adjustments ................................................................................................................... 9.54
9.7. RADIO MENU CONFIGURATION FOR WELLNESS TV MODELS............................................................................. 9.55
9.7.1. Tuning radio channels....................................................................................................................... 9.55
9.8. TRANSFERRING THE TUNING DATA ................................................................................................................... 9.58
9.8.1. Using the TGS key ............................................................................................................................. 9.58
9.8.2. Using the connecting cable via CSafe ............................................................................................... 9.59
9.9. TOUCH SCREEN CALIBRATION .......................................................................................................................... 9.60
10.FUNCTIONAL TEST MD MODELS..................................................................................................................10.1
10.1.ELECTRICAL SAFETY TEST ................................................................................................................................10.1
10.2.MECHANICAL SAFETY TEST .............................................................................................................................. 10.3
10.2.1. CHECKING THE ASSEMBLY OF THE tread-BELT COMPONENTS ............................................ 10.3
10.2.2. CHECKING THE ASSEMBLY OF THE GUARDS........................................................................... 10.3
10.3.START-UP CHECK.............................................................................................................................................. 10.3
10.4.LIST OF CRITICAL SPARE PARTS ........................................................................................................................ 10.4
11.SCHEDULED MAINTENANCE.........................................................................................................................11.1
11.1.DAILY MAINTENANCE OPERATIONS .................................................................................................................. 11.1

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11.1.1. Setting up the operation .................................................................................................................... 11.1
11.1.2. External cleaning operations ............................................................................................................ 11.1
11.2.WEEKLY MAINTENANCE OPERATIONS .............................................................................................................. 11.2
11.2.1. Checking the “Emergency stop” ....................................................................................................... 11.2
11.2.2. Complete operation ........................................................................................................................... 11.2
11.3.MONTHLY MAINTENANCE OPERATIONS ............................................................................................................ 11.3
11.3.1. Internal cleaning operations ............................................................................................................. 11.3
11.3.2. Checking the state of wear ................................................................................................................ 11.3
11.3.3. Checking the operation of the cardiotester receiver ......................................................................... 11.3
11.3.4. Checking the operation of the hand sensor receiver ......................................................................... 11.3
11.4.TWICE-YEARLY MAINTENANCE OPERATIONS .................................................................................................... 11.4
11.4.1. carrying out the monthly maintenance procedure............................................................................. 11.4
11.4.2. Checking the working conditions ...................................................................................................... 11.4
11.4.3. Checking the wiring and connections................................................................................................ 11.4
11.4.4. Checking the wear and lubrication of the tread belt and running deck ............................................ 11.5
11.4.5. Checking the wear of the driving roller............................................................................................. 11.5
11.4.6. Checking the wear of the rear roller ................................................................................................. 11.5
11.4.7. Checking the shock absorbers........................................................................................................... 11.5
11.4.8. Checking the tread belt motor drive-belt........................................................................................... 11.5
11.4.9. Checking and centering the tread belt............................................................................................... 11.5
11.4.10. Checking the display ......................................................................................................................... 11.6
12.APPENDICE..........................................................................................................................................................12.1
12.1.UPDATING THE SW .......................................................................................................................................... 12.1
12.2.REQUIRED TOOLS ............................................................................................................................................. 12.2

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1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
Observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
•Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
•Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
•Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
•Access the component to be repaired, avoiding any unnecessary operations. In this regard it
will be useful to refer to the disassembling sequence described in this manual.

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1.3. GENERAL RULES FOR REPAIR PROCEDURES
1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on adjusts
and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
The tool sizes quoted in this manual are expressed in mm.

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Page 2.1
2. TECHNICAL CHARACTERISTICS
This manual will be taken into account only the models currently in production. As for
the previous models do refer to specific technical assistance.
2.1. PRODUCT CODES
The machine codes take into account all the possible variants and options available for the products. The
machine code, which does not include the SN, consists of 16 alphanumeric characters arranged as follows:
Caratteristic Description key to values
1,2,3 Machine type D44 = Run Excite
4 Product version
6= 500
8 = 700
9= 900
5 Type of power supply
E=.ALE Driver (220Vac)
U= AT UL Driver (100-220Vac)
M= Medical Device (220Vac)
6 Type of Display L= LED
D= Active WTV + Digital TV
7 Integrated accesories
N= None
T= TGS reader
I= iPod
A= TGS+iPod Docking Station
8, 9 Color of the frame AL = Alluminium
10, 11 Color of the paddings 00 = None
12 Color of the guards 0= None
13 TV standard receiver
0= None
D= DVB-T
A= ATSC
I = ISDB-T
14,15 Language
00 = WTV models
BR = Portoguese
CN = Chineese
DA = Danish
DE = German
ES = Spanish
FR = French
IT = Italian
JP = Jiapanese
NL = Dutch
RU = Russian
TR = Turkish
UK = British english
US = American english

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Page 2.2
Caratteristic Description key to values
16 Type of packaging
I= Italy
E= International Standard
S= Overseas International
U= Overseas US / JP
The above coding is used for the entire Excite line. For this reason, options not relevant
to the Run machine have also been included.
For example, a possible product code would be:
D449EDAAL000DUKE
which is interpreted as follows:
D44 9 E D A AL 00 0 D UK E
European packing
British English language
DVB-T Standard TV receiver
Guard Colour
None Upholstery
Aluminum frame colour
Interfaced to TGS + IPod doking station
Active WTV + CDA
ALE driver (220Vac)
900 model
Run Excite

RUN EXCITE-2008: Service & Maintenance Manual - rev. 1.3
Page 2.3
2.2. AVAILABLE VERSION
Is avalable 5 different version of equipement, identified by:
•Run 500: Equipment with LED display
•Run 700: Equipment with LED display
•Run 700E: Equipment with Wellness TV Touch screen display
•Run 900: Equipment with LED display
•Run 900E: Equipment with Wellness TV Touch screen display
all of which have the same structure but are differentiated by certain features and functions.
SPECIFICATIONS 500 700 700E 900 900E
Power requirement 180-265Vac (“E” vers.); 90-265Vac (“U” vers.); 50-60Hz
It is advisable 16A dedicated socket each machine
Power Engine (peak) 6.0 HP (AC) 4400 Watt
Stand-by consumption
(LED) 11.3 VA (110 Vac)
21.6 VA (220 Vac)
Stand-by consumption
(WTV) 43.7 VA (110 Vac)
61.5 VA (220 Vac)
Max energetic
comsumption 1800W 2200W 2500W
Fast track Control NO YES
Speed 0.8-20Km/h
(0.5-11.2 mph)
0.8-23Km/h
(0.5-13.8 mph)
0.8-25Km/h
(0.5-15.6 mph)
Incline 0-15% 018%
Max user weight 220Kg
Fast track Control NO YES
HR monitoring Hand sensor, Telemetry
Goal Oriented Display YES
Calorie Coach YES
Runner Detection
System YES
Fan Display integrated NO YES
Plug&Play System YES
Wellness System Optional
Goal Training®Time, Distance, Calorie
Total number of
program:
11 -
Quick
Start,
Goal,
CPR,
Profili
6.
14-Quick Start, Goal, CPR,
Profili 6, Manual,
Training zone, Weight Loss
14 - Quick
Start, Goal,
CPR, Profili
6, Manual,
Training
zone, Weight
Loss
16 - Quick
Start,
Goal, CPR,
Profili 6,
Customer
Speed,
Custom Pace,
Ripetute,
Training
Zone, Weight
Loss

RUN EXCITE-2008: Service & Maintenance Manual - rev. 1.3
Page 2.4
SPECIFICATIONS 500 700 700E 900 900E
Sub maximal test: Fitness
Test Fitness Test 3 – Fitness test, Single stage, Multistage
Maximal test: NO
8 – Test massimale
Technogym, Test massimale
custom, Bruce, Bruce
modificato, Naughton, Balke
e Ware, Astrand modificato,
Costill e Fox.
Military test:
(US Army) NO
7 – Gerkin Protocol, Air
Force PRT, Army PFT,
Marine Corps PFT, Federal
Law Enforcement PEB
Language available: Inglese, italiano, Tedesco, Spagnolo, Francese, Olandese, Portoghese,
Giapponese, Cinese, Russo, Tusco, Danese
2.3. AMBIENT SPECIFICATIONS
Operating from 5° to 35° C
Temperature Storage from -10° to 70° C
Operating from 30% to 80% non-condensing
Humidity Storage from 5% to 85% non-condensing
2.4. MECHANICAL CHARACTERISTICS
Dimension (WxLxH) 940x2190x1500 mm - (37”x86”x59”)
Running susface (WxL) 1520x520 mm - (20.5”x60”)
Weight 195 Kg - (390 lbs)
Running surface H from round: 280 mm - (8”)

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Page 2.5
2.5. CONFORMITY TO REGULATIONS
Europe Medical Europe USA
Standards
EN60335-1
EN61000-6-1
EN55022 classe A
EN61000-3-2
EN61000-3-3
EN957-1
EN957-6 classe SB
EN60601-1
EN60601-1-2
EN957-1
EN957-6 classe SB
UL 2601-1
FCC15
Directives
73/23/CEE
89/336/CEE
98/37/CEE
93/42/CEE
Inoltre:
•Risk category under 93/42/CEE : Class IIA;
•Electrical isolation class under EN60601-1: Class I;
•Applied parts: Type B (not for European models);
•Applied parts of the heart rate monitor transmitter: Type BF;
•Protection rating: IP20.

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Page 2.6
2.6. WIRING DIAGRAM
The machine consists of 2 assemblies which are connected together as illustrated below:
HIGH KIT LOW KIT
Patch
Conn. B
Patch
Conn. C
TRM-19TRM-20
Depending on the model, these 2 assemblies can have the different configurations illustrated below.
2.6.1. LOW KIT –ALE
ALE DRIVER BOX
ALE BOARD
J8
LIMIT
SWITCH
MOTOR ELEVATION
MOTOR
Fan
(cover)
POWER
SUPPLYBOX
ON/OFF
SWITCH
C
I
R
C
U
I
T
B
R
E
A
K
E
R
VAC
C
I
R
C
U
I
T
B
R
E
A
K
E
R
FILTER
BOARD
J3AJ4J5J7
Fan
J2
J1
RESISTANCE
COVER
XS1
Fan
POWER
SUPPLY
SOCKET
CU143
CU143
IN2IN1
41
LN
CU143
52
CU181
FE
CU180
OUT1
OUT2
TRM-56
TRM-53
TRM-54
Patch
Conn.
DISPLAY
H.SINK
XP1
TRM19

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Page 2.7
2.6.2. LOW KIT –AT UL
AT DRIVER BOX
AT DRIVER BOARD
AT POWER SUPPLY BOARD
LIMIT
SWITCH
ELEVATION
MOTOR
Fan
24VDC
AT POWER
SUPPLYBOX
POWER
ENTRY
SOCKET
C
I
R
C
U
I
T
B
R
E
A
K
E
R
VAC
C
I
R
C
U
I
T
B
R
E
A
K
E
R
MUTUAL
INDUCTANCE
Fan
24VDC
RESISTANCE
Fan
24VDC
MOTOR

RUN EXCITE-2008: Service & Maintenance Manual - rev. 1.3
Page 2.8
2.6.3. HIGH KIT:LED VERSION –ARM BOARD
2.6.3.1. 500 model
DISPLAY
ARM DISPLAY BOARD
FAN
CN12
TRM-31
KEYBOARD
CSAFE
BOARD
CN1
CN1
CN2CN7
CN9
CN10
Patch
Conn.
B
Patch
Conn.
C
HS/HR
RECEIVER
(SALUTRON 8500)
HD4HD3&2
HD1
CU221
CU218
Patch
Conn.
DUAL TGS
READER
CN3
TRM-32
CU132
CN1
Patch
conn.
A
EMERGENCY
BUTTON
CN6
CU220
TRM-20
R UPPER
SENSOR
L UPPER
SENSOR
CU219
TRM-19
DRIVER
BOX
L LOWER
SENSOR R LOWER SENSOR