TECO A510s User manual

I
Table of Contents
Preface........................................................................................................................................................... 0-1
Chapter 1 Safety Precautions...................................................................................................................... 1-1
1.1 Before Supplying Power to the Inverter....................................................................................................1-1
1.2 Wiring........................................................................................................................................................1-2
1.3 Before Operation ......................................................................................................................................1-3
1.4 Parameters Setting...................................................................................................................................1-3
1.5 Operation..................................................................................................................................................1-4
1.6 Maintenance, Inspection and Replacement .............................................................................................1-5
1.7 Disposal of the Inverter.............................................................................................................................1-5
Chapter 2 Model Description....................................................................................................................... 2-1
2.1 Nameplate Data........................................................................................................................................2-1
2.2 Inverter Models – Motor Power Rating (HD-Heavy Duty) ........................................................................2-2
Chapter 3 Environment and Installation..................................................................................................... 3-1
3.1 Environment..............................................................................................................................................3-1
3.2 Installation.................................................................................................................................................3-2
3.3 External View............................................................................................................................................3-3
3.4 Warning Labels.........................................................................................................................................3-5
3.5 Removing the Front Cover and Keypad...................................................................................................3-6
3.5.1 Standard type..................................................................................................................................3-6
3.5.2 Built-in filter type (400V 1 ~60HP).................................................................................................3-12
3.6 Wire Gauges and Tightening Torque .....................................................................................................3-13
3.7 Wiring Peripheral Power Devices...........................................................................................................3-14
3.8 General Wiring Diagram.........................................................................................................................3-19
3.9 User Terminals .......................................................................................................................................3-20
3.10 Power Terminals...................................................................................................................................3-24
3.11 Input / Output Section Block Diagram..................................................................................................3-29
3.11.1 Cooling Fan Supply Voltage Selection (400V class).........................................................................3-33
3.12 Inverter Wiring ......................................................................................................................................3-35
3.13 Input Power and Motor Cable Length...................................................................................................3-36

II
3.14 Cable Length vs, Carrier Frequency.....................................................................................................3-36
3.15 Installing an AC Line Reactor...............................................................................................................3-36
3.16 Power Input Wire Size, NFB and MCB Part Numbers .........................................................................3-37
3.17 Control Circuit Wiring............................................................................................................................3-39
3.18 Inverter Specifications ..........................................................................................................................3-41
3.19 Inverter Derating Based on Carrier Frequency ....................................................................................3-48
3.20 Inverter Derating Based on Temperature.............................................................................................3-51
3.21 Inverter Dimensions..............................................................................................................................3-52
3.22 Dimensions for Models with Built-in Filter ............................................................................................3-61
Chapter 4 Keypad and Programming Functions....................................................................................... 4-1
4.1 LED Keypad..............................................................................................................................................4-1
4.1.1 Keypad Display and Keys...............................................................................................................4-1
4.1.2 Seven Segment Display Description...............................................................................................4-3
4.1.3 LED Indicator Description ...............................................................................................................4-5
4.1.4 Power-up Monitor............................................................................................................................4-7
4.1.5 Modifying Parameters/ Set Frequency Reference..........................................................................4-8
4.1.6 Operation Control..........................................................................................................................4-10
4.2 LCD Keypad (Option) .............................................................................................................................4-11
4.2.1 Keypad Display and Keys.............................................................................................................4-11
4.2.2 Keypad Menu Structure ................................................................................................................4-13
4.3 Parameters.............................................................................................................................................4-18
4.4 Description of Parameters......................................................................................................................4-85
4.5 Built-in PLC Function............................................................................................................................4-318
4.5.1 Basic Command..........................................................................................................................4-318
4.5.2 Basic Command Function...........................................................................................................4-319
4.5.3 Application Functions..................................................................................................................4-320
4.6 Modbus Protocol Descriptions..............................................................................................................4-329
4.6.1 Communication Connection and Data Frame.............................................................................4-329
4.6.2 Register and Data Format...........................................................................................................4-333
4.6.3 Parameter Data...........................................................................................................................4-342
4.7 Profibus Communication Protocol........................................................................................................4-353
4.7.1 Descriptions ................................................................................................................................4-353
4.7.2 Specifications..............................................................................................................................4-353
4.7.3 Wiring..........................................................................................................................................4-354

III
4.7.4 Installation & Setting ...................................................................................................................4-354
4.7.5 Descriptions of Terminals, LED and DIP switch.........................................................................4-356
4.7.6 Parameter setting.......................................................................................................................4-357
4.7.7 Profibus I/O List...........................................................................................................................4-357
4.7.8 Error Messages List....................................................................................................................4-362
4.7.9 GSD File......................................................................................................................................4-362
Chapter 5 Check Motor Rotation and Direction .........................................................................................5-1
Chapter 6 Speed Reference Command Configuration ..............................................................................6-1
6.1 Reference from the Keypad.......................................................................................................................6-1
6.2 Reference from External Analog Signal (0-10V / 4-20mA)........................................................................6-2
6.3 Reference from Serial Communication RS485 .........................................................................................6-4
6.4 Reference from Pulse Input.......................................................................................................................6-6
6.5 Reference from two Analog Inputs............................................................................................................6-7
6.6 Change Frequency Unit from Hz to rpm....................................................................................................6-7
Chapter 7 Operation Method Configuration (Run / Stop)..........................................................................7-1
7.1 Run / Stop from the LED/ LCD Keypad.....................................................................................................7-1
7.2 Run / Stop from External Switch / Contact or Pushbutton.........................................................................7-2
7.3 Run / Stop from Serial Communication RS485.........................................................................................7-4
Chapter 8 Motor and Application Specific Settings...................................................................................8-1
8.1 Set Motor Nameplate Data........................................................................................................................8-1
8.2 Acceleration and Deceleration Time..........................................................................................................8-2
8.3 Torque Compensation Gain ......................................................................................................................8-3
8.4 Automatic Energy Saving Functions..........................................................................................................8-4
8.5 Emergency Stop........................................................................................................................................8-6
8.6 Forward and Reverse Jog.........................................................................................................................8-7
8.7 Direct / Unattended Startup.......................................................................................................................8-7
8.8 Analog Output Setup.................................................................................................................................8-8

IV
Chapter 9 Using PID Control for Constant Flow / Pressure Applications...............................................9-1
9.1 What is PID Control...................................................................................................................................9-1
9.2 Connect Transducer Feedback Signal ....................................................................................................9-3
9.3 Engineering Units ......................................................................................................................................9-4
9.4 Sleep / Wakeup Function ..........................................................................................................................9-5
Chapter 10 Troubleshooting and Fault Diagnostics............................................................................... 10-1
10.1 General.................................................................................................................................................10-1
10.2 Fault Detection Function.......................................................................................................................10-1
10.3 Warning / Self-diagnosis Detection Function .......................................................................................10-7
10.4 Auto-tuning Error ................................................................................................................................10-15
10.5 PM Motor Auto-tuning Error................................................................................................................10-16
Chapter 11 Inverter Peripheral Devices and Options ............................................................................. 11-1
11.1 Braking Resistors and Braking Units....................................................................................................11-1
11.2 AC Line Reactors..................................................................................................................................11-4
11.3 Input Noise Filters.................................................................................................................................11-6
11.4 Input Current and Fuse Specifications .................................................................................................11-8
11.5 PG Speed Feedback Card .................................................................................................................11-10
11.6 Other Options .....................................................................................................................................11-14
11.7 Communication Options ....................................................................................................................11-17
Appendix A: Communication Networks...................................................................................................A1-1
A1.1 RS485-- Network (Modbus) .................................................................................................................A1-1
A1.2 Profibus DP Network............................................................................................................................A1-2
Appendix B: UL Instructions.......................................................................................................................B-1

0-1
Preface
The A510S product is an inverter designed to control a three-phase induction motor. Please
read this manual carefully to ensure correct operation, safety and to become familiar with the
inverter functions.
The A510S inverter is an electrical / electronic product and must be installed and handled by
qualified service personnel.
Improper handling may result in incorrect operation, shorter life cycle, or failure of this product
as well as the motor.
All A510S documentation is subject to change without notice. Be sure to obtain the latest
editions for use or visit our website at http://globalsa.teco.com.tw
Available Documentation:
1. A510S Start-up and Installation Manual
2. A510S Instruction Manual
Ensure you have sound knowledge of the device and familiarize yourself with all safety
information and precautions before proceeding to operate the inverter.
Ensure you have sound knowledge of the inverter and familiarize yourself with all safety
information and precautions before proceeding to operate the inverter.
Please pay close attention to the safety precautions indicated by the warning and
caution symbol.
Warning Failure to ignore the information indicated by the warning symbol may
result in death or serious injury.
Caution Failure to ignore the information indicated by the caution symbol may
result in minor or moderate injury and/or substantial property damage.

1-1
Chapter 1 Safety Precautions
1.1 Before Supplying Power to the Inverter
Warning
The main circuit must be correctly wired. For single phase supply use input terminals (R/L1,
T/L3) and for three phase supply use input terminals (R/L1, S/L2, T/L3). Terminals U/T1, V/T2,
W/T3 must only be used to connect the motor. Connecting the input supply to any of the U/T1,
V/T2 or W/T3 terminals will cause damage to the inverter.
Caution
To avoid the front cover from disengaging or other physical damage, do not carry the
inverter by its cover. Support the unit by its heat sink when transporting. Improper
handling can damage the inverter or injure personnel, and should be avoided.
To avoid the risk of fire, do not install the inverter on or near flammable objects. Install on
nonflammable objects such as metal surfaces.
If several inverters are placed inside the same control panel, provide adequate
ventilation to maintain the temperature below 40°C/104°F (50°C/122°F) without a dust
cover) to avoid overheating or fire.
When removing or installing the digital operator, turn off the power first, and then follow the
instructions in this manual to avoid operator error or loss of display caused by faulty
connections.
Warning
This product is sold subject to IEC 61800-3. In a domestic environment this product may
cause radio interference in which case the user may need to apply corrective measures.
Motor over temperature protection is not provided.

1-2
1.2 Wiring
Warning
Always turn OFF the power supply before attempting inverter installation and wiring of
the user terminals.
Wiring must be performed by a qualified personnel / certified electrician.
Make sure the inverter is properly grounded. (200V Class: Grounding impedance shall
be less than 100Ω. 400V Class: Grounding impedance shall be less than 10Ω.)
Make sure the inverter is properly grounded. It is required to disconnect the ground wire
in the control board to avoid the sudden surge causing damage on electronic parts if it is
improperly grounded.
RCD is required to be in compliance with the protection norm of B-type leakage current.
Please check and test emergency stop circuits after wiring. (Installer is responsible for
the correct wiring.)
Never touch any of the input or output power lines directly or allow any input of output power
lines to come in contact with the inverter case.
Do not perform a dielectric voltage withstand test (megger) on the inverter this will result in
inverter damage to the semiconductor components.
Caution
The line voltage applied must comply with the inverter’s specified input voltage. (See
product nameplate section 2.1)
Connect braking resistor and braking unit to the designated terminals. (See section 3.10)
Do not connect a braking resistor directly to the DC terminals P (+) and N (-), otherwise fire
may result.
Use wire gauge recommendations and torque specifications. (See Wire Gauge and Torque
Specification in section 3.6)
Never connect input power to the inverter output terminals U/T1, V/T2, W/T3.
Do not connect a contactor or switch in series with the inverter and the motor.
Do not connect a power factor correction capacitor or surge suppressor to the inverter
output.
Ensure the interference generated by the inverter and motor does not affect peripheral
devices.

1-3
1.3 Before Operation
Warning
Make sure the inverter capacity matches the parameters 13-00.
Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to the
motor is greater than 80 ft (25m). A high-frequency current can be generated by stray
capacitance between the cables and result in an overcurrent trip of the inverter, an
increase in leakage current, or an inaccurate current readout.
Be sure to install all covers before turning on power. Do not remove any of the covers while
power to the inverter is on, otherwise electric shock may occur.
Do not operate switches with wet hands, otherwise electric shock may result.
Do not touch inverter terminals when energized even if inverter has stopped, otherwise
electric shock may result.
1.4 Parameters Setting
Caution
Do not connect a load to the motor while performing a rotational auto-tune.
Make sure the motor can freely run and there is sufficient space around the motor when
performing a rotational auto-tune.

1-4
1.5 Operation
Warning
Be sure to install all covers before turning on power. Do not remove any of the covers while
power to the inverter is on, otherwise electric shock may occur.
Do not connect or disconnect the motor during operation. This will cause the inverter to
trip and may cause damage to the inverter.
Operations may start suddenly if an alarm or fault is reset with a run command active.
Confirm that no run command is active upon resetting the alarm or fault, otherwise
accidents may occur.
Do not operate switches with wet hands, otherwise electric shock may result.
It provides an independent external hardware emergency switch, which emergently shuts
down the inverter output in the case of danger.
If automatic restart after power recovery (parameter 07-00) is enabled, the inverter will start
automatically after power is restored.
Make sure it is safe to operate the inverter and motor before performing a rotational
auto-tune.
Do not touch inverter terminals when energized even if inverter has stopped, otherwise
electric shock may result.
Do not check signals on circuit boards while the inverter is running.
After the power is turned off, the cooling fan may continue to run for some time.
Caution
Do not touch heat-generating components such as heat sinks and braking resistors.
Carefully check the performance of motor or machine before operating at high speed,
otherwise Injury may result.
Note the parameter settings related to the braking unit when applicable.
Do not use the inverter braking function for mechanical holding, otherwise injury may
result.
Do not check signals on circuit boards while the inverter is running.

1-5
1.6 Maintenance, Inspection and Replacement
Warning
Wait a minimum of five minutes after power has been turned OFF before starting an
inspection. Also confirm that the charge light is OFF and that the DC bus voltage has
dropped below 25Vdc.
Never touch high voltage terminals in the inverter.
Make sure power to the inverter is disconnected before disassembling the inverter.
Only authorized personnel should perform maintenance, inspection, and replacement
operations. (Take off metal jewelry such as watches and rings and use insulated tools.)
Caution
The Inverter can be used in an environment with a temperature range from 14°
~104(140) °F (-10~+40(60)°C) and relative humidity of 95% non-condensing.
The inverter must be operated in a dust, gas, mist and moisture free environment.
1.7 Disposal of the Inverter
Caution
Please dispose of this unit with care as an industrial waste and according to your
required local regulations.
The capacitors of inverter main circuit and printed circuit board are considered as
hazardous waste and must not be burned.
The Plastic enclosure and parts of the inverter such as the top cover board will release
harmful gases if burned.

2-1
Chapter 2 Model Description
2.1 Nameplate Data
It is essential to verify the A510S inverter nameplate and make sure that the A510S inverter has the
correct rating so it can be used in your application with the proper sized AC motor.
Unpack the A510S inverter and check the following:
(1) The A510S inverter and start-up and installation manual are contained in the package.
(2) The A510S inverter has not been damaged during transportation there should be no dents or parts
missing.
(3) The A510S inverter is the type you ordered. You can check the type and specifications on the main
nameplate.
(4) Check that the input voltage range meets the input power requirements.
(5) Ensure that the motor HP matches the motor rating of the inverter.
HD: Heavy Duty (Constant Torque); ND: Normal Duty (Variable Torque) (1HP = 0.746 kW)
Product Name
& Motor Rating Input Power Specifications
Output Power Specifications
Series No
UL and CE Marks
Code No
(P/N Bar code) (S/N Bar code)
Model Identification

2-2
2.2 Inverter Models – Motor Power Rating (HD – Heavy Duty)
200V Class
Voltage A510S Model Applied
Motor
(HP)
Applied
Motor
(KW)
Filter
with without
1ph/3ph,
200~240V
+10%/-15%
50/60Hz
A510-2001-SH 1 0.75 ◎
A510-2002-SH 2 1.5 ◎
A510-2003-SH 3 2.2 ◎
3ph, 200~240V
+10%/-15%
50/60Hz
A510-2005-SH3 5 3.7 ◎
A510-2008-SH3 7.5 5.5 ◎
A510-2010-SH3 10 7.5 ◎
A510-2015-SH3 15 11 ◎
A510-2020-SH3 20 15 ◎
A510-2025-SH3 25 18.5 ◎
A510-2030-SH3 30 22 ◎
A510-2040-SH3 40 30 ◎
A510-2050-SH3 50 37 ◎
A510-2060-SH3 60 45 ◎
A510-2075-SH3 75 55 ◎
A510-2100-SH3 100 75 ◎
A510-2125-SH3 125 94 ◎
A510-2150-SH3 150 112 ◎
Short Circuit Rating: 200V Class: 5kA

2-3
400V Class
Voltage A510S Model Applied
Motor
(HP)
Applied
Motor
(KW)
Filter
with without
3ph, 380~480V
+10%/-15%
50/60Hz
A510-4001-SH3 1 0.75 ◎
A510-4001-SH3F 1 0.75
◎
A510-4002-SH3 2 1.5 ◎
A510-4002-SH3F 2 1.5
◎
A510-4003-SH3 3 2.2 ◎
A510-4003-SH3F 3 2.2
◎
A510-4005-SH3 5 3.7 ◎
A510-4005-SH3F 5 3.7
◎
A510-4008-SH3 7.5 5.5 ◎
A510-4008-SH3F 7.5 5.5 ◎
A510-4010-SH3 10 7.5 ◎
A510-4010-SH3F 10 7.5 ◎
A510-4015-SH3 15 11 ◎
A510-4015-SH3F 15 11 ◎
A510-4020-SH3 20 15 ◎
A510-4020-SH3F 20 15 ◎
A510-4025-SH3 25 18.5 ◎
A510-4025-SH3F 25 18.5 ◎
A510-4030-SH3 30 22 ◎
A510-4030-SH3F 30 22 ◎
A510-4040-SH3 40 30 ◎
A510-4040-SH3F 40 30 ◎
A510-4050-SH3 50 37 ◎
A510-4050-SH3F 50 37 ◎
A510-4060-SH3 60 45 ◎
A510-4060-SH3F 60 45 ◎
A510-4075-SH3 75 55 ◎
A510-4100-SH3 100 75 ◎
A510-4125-SH3 125 94 ◎
A510-4150-SH3 150 112 ◎
A510-4175-SH3 175 130 ◎
A510-4215-SH3 215 160 ◎
A510-4270-SH3 270 200 ◎
A510-4300-SH3 300 220 ◎
A510-4375-SH3 375 280 ◎
A510-4425-SH3 425 315 ◎
Short Circuit Rating: 400V Class: 5kA

2-4
575/690V Class
Voltage A510S Model Applied Motor
(HP)
Applied
Motor
(KW)
Filter
with without
3ph, 575V
+10%/-15%
50/60Hz
A510-5001-SH3 1 0.75 ◎
A510-5002-SH3 2 1.5 ◎
A510-5003-SH3 3 2.2 ◎
A510-5005-SH3 5 3.7 ◎
A510-5008-SH3 7.5 5.5 ◎
A510-5010-SH3 10 7.5 ◎
3ph, 575~690V
+10%/-15%
50/60Hz
A510-6015-SH3 15 11 ◎
A510-6020-SH3 20 15 ◎
A510-6025-SH3 25 18.5 ◎
A510-6030-SH3 30 22 ◎
A510-6040-SH3 40 30 ◎
A510-6050-SH3 50 37 ◎
A510-6060-SH3 60 45 ◎
A510-6075-SH3 75 55 ◎
A510-6100-SH3 100 75 ◎
A510-6125-SH3 125 94 ◎
A510-6150-SH3 150 112 ◎
A510-6175-SH3 175 130 ◎
A510-6215-SH3 215 160 ◎
A510-6250-SH3 250 185 ◎
A510-6270-SH3 270 200 ◎
Short Circuit Rating: 575/690V Class: 5kA

3-1
Chapter 3 Environment and Installation
3.1 Environment
The environment will directly affect the proper operation and the life span of the inverter. To ensure
that the inverter will give maximum service life, please comply with the following environmental
conditions:
Protection
Protection Class IP20/NEMA 1 or IP00
Operating
Temperature
Ambient Temperature: (-10°C - +40°C (14 -104 °F)
Without Cover: -10°C - +50°C (14-122 °F); but it is required to derate 2% of
current at each additional 1°C.
The maximum operating temperature is 60°C.
If several inverters are placed in the same control panel, provide a heat
removal means to maintain ambient temperatures below 40°C
Storage
Temperature -20°C - +70°C (-4 -158 °F)
Humidity 95% non-condensing
Relative humidity 5% to 95%, free of moisture.
(Follow IEC60068-2-78 standard)
Altitude Altitude: Below 1000 m (3281 ft.)
It is required to derate 1% of current at each additional 100 m.
The maximum altitude is 3000 m.
Installation Site
Avoid exposure to rain or moisture.
Avoid direct sunlight.
Avoid oil mist and salinity.
Avoid corrosive liquid and gas.
Avoid dust, lint fibers, and small metal filings.
Keep away from radioactive and flammable materials.
Avoid electromagnetic interference (soldering machines, power machines).
Avoid vibration (stamping, punching machines etc.).
Add a vibration-proof pad if the situation cannot be avoided.
Shock Maximum acceleration: 1.0G (9.8m/s²), from 49.84 to 150 Hz
Displacement amplitude : 0.3mm (peak value), from 10 to 49.84 Hz
(Follow IEC60068-2-6 standard)

3-2
3.2 Installation
When installing the inverter, ensure that inverter is installed in upright position (vertical direction) and
there is adequate space around the unit to allow normal heat dissipation as per the following Fig. 3.2.1
5.9in.
150mm
X
5.9in.
150mm
Air Flow
Ambient
temperature
-10 to +40°C
5.9in.
150mm
X
5.9in.
150mm
Fig 3.2.1: A510S Installation space
X = 1.18” (30mm) for inverter ratings up to 25HP
X = 1.96” (50mm) for inverter ratings 30HP or higher
Important Note: The inverter heatsink temperature can reach up to 194°F / 90°C during operation; make sure to
use insulation material rated for this temperature.

3-3
3.3 External View
(a) 200V 1 ~ 7.5 HP / 400V 1 ~ 7.5 HP / 575V 1~ 3 HP
Mounting Hole
Rings (4 rings)
Nameplate
and Barcode
Terminal Cover
Digital Operator
Front Cover
Fan Cover
Anti-dust Cover
(Wall-mounted type, IEC IP20) (Wall-mounted type, IEC IP20, NEMA1)
(b) 200V 10 ~ 25 HP / 400V 10 ~ 30 HP / 575V 5~10HP / 690V 15~40HP
(Wall-mounted type, IEC IP20) (Wall-mounted type, IEC IP20, NEMA1)

3-4
(c) 200V 30 ~ 40 HP / 400V 40 ~ 75 HP / 690V 50~75HP
Mounting Hole
Rings (4 rings)
Nameplate
and Barcode
Terminal Cover
Digital Operator
Front Cover
(Wall-mounted type, IEC IP20, NEMA1)
(d) 200V 50 ~ 100 HP / 400V 100 ~ 215 HP / 690V 100~270HP
Mounting Hole
Rings (4 rings)
Nameplate
and Barcode
Terminal Cover
Digital Operator
Front Cover
Mounting Hole
Rings (4 rings)
Nameplate
and Barcode
Terminal Cover
Digital Operator
Front Cover
Anti-dust Cover
Wiring Box
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)

3-5
(e) 200V 125 ~ 150 HP / 400V 270 ~ 425 HP
Mounting Hole
Rings (4 rings)
Nameplate
and Barcode
Terminal Cover
Digital Operator
Front Cover
Mounting Hole
Rings (4 rings)
Nameplate
and Barcode
Terminal Cover
Digital Operator
Front Cover
Anti-dust Cover
Wiring Box
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)
3.4 Warning Labels
Important: Warning information located on the front cover must be read upon installation of the inverter.
(a) 200V: 1-7.5HP / 400V: 1-7.5HP /575V 1~ 3 HP
(b) 200V: 10HP / 400V: 10-20HP /575V 5~10HP
(c) 200V: 15-150HP / 400V: 20(F)-425HP/690V 15~270HP